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Great Outdoors Blackstone1000 Owner's Manual

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"there's nothing like... the great ou.tdoors." r*l
GAS BARBECUE
OWNER'S MANUAL
and
Assembly Guide
A S S E M B L E R / I N S T A L L E R :
Leave these instructions with the consumer.
C O N S U M E R
/ U S E R :
Read all these instructions and save them in
a safe place for future reference.
1 000
FOR YOUR SAFETY
1. Do Not store or use gasoline or other
flammable vapors and liquids in the vi-
cinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
Fh
FOR YOUR SAFETY
lf you sme ll g a s:
1. Shut of f ga s t o th e a p p l i a n ce .
2. Ex ti ng ui sh a n y o p e n f l a me .
3. O p en l id .
4. lf odor continues, imrnediately call
your gas supplier or fire departrnent.
the Great Outdoors Grill Company
1520 West B Street
.
Joplin, Missouri USA 64801
telephone 888-869-5454
AO000r02

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Summary of Contents for Great Outdoors Blackstone1000

  • Page 1 3 . O pe n l i d. or any other appliance. 4. lf odor continues, imrnediately call your gas supplier or fire departrnent. the Great Outdoors Grill Company 1520 West B Street Joplin, Missouri USA 64801 telephone 888-869-5454 AO000r02...

  • Page 2: Crlprer Txnee - Assembly Instructionsi - 2

    Joplin, Missouri USA 64801 lst printing Oct. 1998 @ The Great Outdoors Grill Company logo is a Trademark of the Great Outdoors Crill Company and nbt to be used without express permission by the owners and managers of the Great Outdoors Grill ComPanY.

  • Page 3: Table Of Contents

    Teem oF CoNTENTS CxnprcR Orue - INSTALLATION CHOOSING A SAFE LOCATION Cxeprgn Two - PORTABLE GAS GRILL BASICS 5 - 7 FUEL FUEL SUPPLY SYSTEM FUEL REGULATORAND HOSE FUEL CYLINDER SPECIFICATIONS TRANSPORTING A FULL CYLINDER TAKE THESE INSTRUCTIONS TO THE L.P. GAS DEALER FILLING and PURGING TYPE 1 L.P.
  • Page 4 CHapren OHe - INSTALLATION lf these instructions are ignored, there is a possibility of a hazardous fire or explosion which could result in physical injury or prop- erty damage! lt is your responsibility to as- semble, operate and maintain your gas grill properly.

  • Page 5: Fuel

    Cnepren Two - PORTABLE GAS GRILL BASICS F U E L 4. The pressure regulator and hose assem- This appliance is designed to use Liquid Propane gas (abbreviated LP gas or pro- bly provided is factory set at an outlet pres- pane).

  • Page 6: Transporting A Full Cylinder O

    You should transport only one cylinder at a tion (DOT) or the National Standard of time. Transport the cylinder in an upright Canada, CAN/CSA-8339, Cylinders , and secure manner with control valve turned Spheres and Tubes for Transportation of off and the POL plug in place. Dangerous Goods;...

  • Page 7: Take These Instructions To The Lp Gas Dealer

    PURGING and EVACUATION DEVIGES for TAKE THESE INSTRUCTIONS TO THE LP LP GAS CYLINDERS with ryPE 1 GYLIN- GAS DEALER. DER VALVES When using a cylinder exchange be sure the A. Hose end valve with a bleed port: Purging exchanged cylinder is a Type 1 cylinder, as can be accomplished using a hose end a 510 POL cylinder will not fit Type 1 regula- valve containing a bleed port which also al-...
  • Page 8 Csapren THnEe - ASSEMBLY INSTRUCTIONS Assembly Step 1. Getting Started; 1. Please follow the steps in the order that Unpack Grill Parts. they are presented. 2. Assemble the grill at the location that you 1. Remove and set aside all inner boxes intend to use it.
  • Page 9 side tables ( 2 ) g r i l l bottom casting ( 1 ) cooking grids ( 2 piece ) handle ( 1 ) handle standoff ( 2 1 warming rack standoff gasket \ ( 1 ) ( 2 ) g ri l l l i d L.P.
  • Page 10 Assernbly Step 2. hardware bag "A" Attach the Pillar containing: to the Base. tools needed: a 318" open end wrench a7l16" open end wrench base Lock the pre-assembled casters ( 1 ) on base by pushing down on the latch. (Th.is symbol is to help ,iffi lr'ffiJ...
  • Page 11 2. Position the pillar upside-down and set the base onto the pillar as shown. Working from the open side of pillar: 3. Insert bolts through the two slots at the front of the pillar and through the holes in the front of the base.
  • Page 12 Assembty Step 3. Attach the Grill Bottom to the Pillar. 4ffi - & \ fools needed: a 3/B" open end wrench a7l16" open end wrench <5::< >L1:D {:5:-.d A*I}R €r< €5j< 4-5tZ ?,F.4 *."i5 ffi'| T:U' 14-20 x 1" ( 4 ) Position the grill bottom onto the pillar so that the rear hinge struts are toward the open side of the pillar, as shown.
  • Page 13 r _ l - r i l _ \ U J 3. IMPORTANT: Make sure the control 5. Locate the two black lead wires beneath the qrill bottom. Press the valve ends are inside the burner tubes extending through the grill bottom. loose ends oithe lead wires onto the metal tabs located on the back of the 4.
  • Page 14 Assembly Step 4. Attach Side Tables to the Grill Bottom. a 3/B" open end wrench a7116" open end wrench (9.. hardware bag "C" containing: Insert 3/4" bolts through holes in the support arms of the side tables, as shown. Slide a gasket washer over the threaded end of the bolt.
  • Page 15 4 . Attach the side table to the four holes located in the side of the grill bottom using the locking hex nuts provided. Attach the opposite side table in the same manner. (.\*i\ $:-i-;]x\...
  • Page 16 Assembly Step 5. the Grill Lid Assembly hardware bag "D" containing: hair pin (2') \:-\Az f f i @ @ r , hinge pin fools needed: 114-20 '| 14x1118" 114-20 x 5/8" a7l16" open end wrench ( 4 ) ( 2 1 ( 4 ) a flat blade screwdriver Position the back of the lid so that the...
  • Page 17 Hold the lid to align the hinge holes. Insefi a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut. -E€ After the hinge pin is in place, insert a \" 4. hair pin through the hole of the hinge pin to secure it.
  • Page 18 Installing the Internal Assernbly Step 6. C o m p o n e n t s i n t h e G r i l l . no tools needed rock-grate ( 1 ) ceramic briquettes ( 1 b a g ) Place the single rock-grate into the grill bottom.
  • Page 19 2. Open the package containing the ceramic briquettes. 3. lt is important to properly arrange them onto the rock-grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add more.

  • Page 20: Installing The Gas Supply Cylinder

    Assembly Step 7. Installing the Gas SuPPIY Cylinder. L.P. gas cylinder ( 1 ) Gonnecting the Regulator to Gylinder coupling nut connects to the large outside threads on the valve outlet' Use care not to cross-thread the connection. 5. Handtighten the coupling nut clockwise and tighten until it comes to a full stop' Tighten by hand only.
  • Page 21 Position the cylinder retainer wire around the cylinder collar as shown. lnsert the left end of the wire into the small opening in the base. Flex the right side so that it fits into the opposite opening on the right side of the base.
  • Page 22 Assembly Step 8. Completing the Assembly 2. Place an aluminum pan into the 1. Place the heat shield inside the opening in the heat shield to catch pillar above the cylinder. grease drippings during use. NATURAL GAS MODELS no tools needed heat shield ( 1 ) LP gas style...

  • Page 23: Gnnprer Foun - Leak Testing

    CnRpren Foun - LEAK TESTING DANGER Perform a leak test each time the gas supply To Prevent Fire or Explosion Hazard: cylinder is connected to the regulator. Leak ' N O S M O K I N G ! test any time a paft of the gas system is re- ' Do not permit any sources of ignition in ihe placed.

  • Page 24: Ignitor Lighting System

    CHapren Ftve - OPERATING YOUR NEW GRILL S T E P 3 . O P E N G R I L L L I D ! IGNITOR LIGHTING SYSTEM io light the grill with WAR[\lNG:Attempting the lid down could cause an explosion. The lgnitor System is made up of the igniter unit, a gas collector box, two ceramic elec- STEP 4.

  • Page 25: Match Lighting

    MATCH LIGHTING HOW TO SHUT OFF THE GRILL IMPORTANT! The match lighting hote is found under the front right corner of the grill STEP 1. Turn the burner control knob(s) to bottom. When match lighting the grill, use off. The burner flame will go out. the gas control knob on your RIGHT-HAND side (closest to the match lighting hole).

  • Page 26: Breaking In A New Grill

    Gnapren Sx - USING the GRILL \.-' lf flames are excessively yellow and irregu- TO BREAK lN A NEW GRILL before using it for the first time; operate the grill with lid lar, the oil residue may not be completely burnt off.

  • Page 27: In Case Of A Major Grease Fire

    During operation, stand to side of grill when 3. lf doing skillet or stir-fry cooking, limit the opening the grill lid. Lift lid handle slowly in amount of oil and direct heat used. case of a grease flare-up. Do Not expose any part of your body directly above the 4.

  • Page 28: Cxapren Seveh - Care And Maintenance

    CHnpreR Severu - CARE and MAINTENANCE CLEANING thE VENTURI TUBES CARING FOR YOUR BARBECUE GRILL Spiders are very active in the late summer Regular care of your grill will help keep it op- and fall just before frost. Unfortunately erating properly. All cleaning and mainte- venturi tubes located on your grill's burner nance should be done only when the grill is can be an inviting home for them.

  • Page 29: Annual Cleaning And Maintenance

    OPTIONAL ELECTRICAL ACCESSORIES Replace the burner assembly into the grill bottom after it is clean. lf owner supplied electrical accessories are IMPORTANTI Make sure the valve orifices used with grill (such as an electric rotis- are inside venturi tubes. serie), follow specification statements in- Secure burner to the grill bottom and recon- cluded with the accessory.

  • Page 30: (For Specially Equipped Natural Gas Grills Only)

    Cnnpren EtcHr - CONNECTING TO NATURAL GAS (for specially equipped natural gas grills only) \ /ARNIING: Do not use Liquid Propane Gas A quick connect coupling sleeve with 3/8" in a unit designed for Natural Gas. female end is provided. Install the connector lf the appliance is for connection to Natural at the pipe end, after the shut-off valve.
  • Page 31 To order parts, contact us either by calling toll free, {elephone number 1-888-869-5484, the Great Outdoors Grill Company or writing us at our factory address. 1520 West B Street Joplin, Missouri USA 64801 Parts Enclosed...
  • Page 32 BLACKSTONE lOOO Limited Warranty The Great Outdoors grill is guaranteed against broken or damaged parts at the time of purchase. Components are guaranteed against defect as follows:All cast aluminum parts are warranted against burn through, rust, and structural failure excluding paint, neglect or abuse for 75 years from the date of purchase.

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Blackstone 1000

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