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Great Outdoors DG450 Assembly And Owner's Manual

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the
Great Outdoors
Assembly and
Owner's Manual
DG450
Portable
Gas Grill
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY
If you smell gas:
1
Shut o gas to the appliance.
2
Extinguish any open ame.
3
Open lid.
4
If odor continues, immediately call
your gas supplier or re department.
FOR YOUR SAFETY: Never leave a grill unattended when in use.
L.P. Gas
Cylinder
Not Included
FOR YOUR SAFETY
1
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
2
An unconnected liquid propane
cylinder should not be stored in the
vicinity of this or any other appliance.
®

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  • Page 1 Great Outdoors ® Assembly and Owner’s Manual DG450 Portable Gas Grill L.P. Gas Cylinder ASSEMBLER / INSTALLER: Not Included Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference.

  • Page 2: Table Of Contents

    Table of Contents Page Number Chapte r 1 - INSTALLATION Necessary Information ......Choosing a Safe Location ......Portable L.P.

  • Page 3: Chapte R 1 - Installation

    Ironware Series Gas Grill Installation Chapter Necessary Information to · Operating this or any gas-fired appliance in an enclosed area can produce a build-up Safely Use a Gas Grill of carbon-monoxide, which could result in injury or death. 2. Installation must conform with local The gas fuel used by this product is codes or, in the absence of local codes, with...

  • Page 4: Portable L.p. Gas Grills

    9. Make sure that the drip pan is in place under the grill bottom. · Hot drippings from cooking food could damage the fuel supply system. IMPORTANT: NEVER leave a grill unattended when in use. Portable L.P. Gas Barbecue Grills WARNING: Do not use natural gas in an appliance designed for L.P.
  • Page 5 4. The pressure regulator and hose assembly provided is factory set at an outlet Triple Burner pressure of 11 inches water column (.4 lb. Fuel-Control Valves per sq. Inch). Sideburner WARNING: Any attempt to adjust the Valve regulator is dangerous and could create a situation causing personal injury or property Fuel Supply damage.
  • Page 6 The L.P. gas cylinder must have a shut-off Have the gas dealer weigh the cylinder valve terminating in a Type 1 L.P. gas- after filling to ensure that the cylinder is not cylinder-valve outlet. A Type 1 compatible overfilled. cylinder with a Type 1 cylinder valve has a positive seating connection that does not DANGER: permit gas flow until a positive seal has been...
  • Page 7 Take These Instructions to the L.P. Gas Dealer When using a cylinder exchange, be sure the The L.P. gas cylinder has a Type 1 cylinder exchanged cylinder is a Type 1 cylinder; a 510 valve with a back-check module in its outlet POL cylinder will not fit a Type 1 regulator.

  • Page 8: Chapter 2 - Assembly Instructions

    Ironware Series Gas Grill Assembly Instructions Chapter Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use 3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost.
  • Page 9 Assembly Step 1 - Identifying the Grill Parts Heat Locate these parts: Indicator Handle Note: Refer to the parts listing on page 29 of the Heat Shield manual for replacement part information. Lid Handle Sideburner Grill Lid Grate Sideburner Warming Rack Knob Left Cooking Grid Heat Plate...
  • Page 10 Assembly Step 2 - Assemble the Side Frames Tools Needed: LOCATE THESE PARTS: Wrench Left ”A” USE HARDWARE Frame Right Frame Wheels M10 Axle Nut (2) Wheel Covers Insert the Foot Plugs into the ends of the Right Frame legs as shown. Foot Plugs Axle Insert the Axle through the axle holes...
  • Page 11 Assembly Step 3 - Assemble the Grill Cart Tools Needed: LOCATE THESE PARTS: Upper Tank Bracket Lower Tank Bracket Phillips head screwdriver ”B” USE HARDWARE Rear Cross Front Panel M6x10mm M6x40mm Bolt (10) Bolt (2) Bottom Panel Attach the Bottom Panel to the Left and Right Side Frames as shown, using four 10mm bolts.
  • Page 12 Assembly Step 4 - Attach the Grill Tub Tools Needed: ”C” USE HARDWARE Wrench LOCATE THESE PARTS: M6x40mm M6 Plain Felt Shoulder Bolt (4) Washer (4) Washer (4) Set the Grill Tub Assembly onto the top of the frame assembly as shown. Grill Tub The bolt holes are located at the left and Assembly...
  • Page 13 Assembly Step 5 - Attach the Side Tables Tools Needed: LOCATE THESE PARTS: Side Table Phillips head screwdriver Assembly (Right) Wrench Sideburner Table ”D” USE HARDWARE M6x15mm Assembly Bolt (6) M6x45mm (Left) Bolt (2) Right Side Table Assembly Shown - Repeat steps for Left Sideburner Table Assembly Line up the Side Table to the...
  • Page 14 Assembly Step 6 - Attach the Sideburner Valve Tools Needed: LOCATE THESE PARTS: Sideburner Grid Phillips head screwdriver ”E” USE HARDWARE M4x8mm Control Sideburner Bolt (2) Knobs (3) Knob Valve Orifice Igniter Burner Tube Wire Sideburner Valve Locate the Sideburner Valve at the end of the gas hose. Insert the valve stem up through the bottom of the sideburner table as shown.
  • Page 15 Assembly Step 7 - Install the Grill Lid ”F” LOCATE THESE PARTS: USE HARDWARE Handle Heat Shield Grill Lid Heat Indicator M6 Wing Hinge Nut and Washer Nut (2) Clip (2) Pin (2) Heat Indicator Lid Handle Insert the Heat Indicator into the front of the lid from the outside and secure it with the nut and washer ( ) from the inside.
  • Page 16 Assembly Step 8 - Installing the Grids LOCATE THESE PARTS: Heat Plate Cast Iron Cooking Grids (Left) (Right) No tools are required for this step. Set the Heat Plate into the tub as shown. It will rest on the protruding bolts inside the tub, just above the burner.
  • Page 17 Assembly Step 9 - Install the Warming Rack No tools are required for this step. LOCATE THESE PARTS: Position the warming rack as shown and insert one end of the rack into the lid as shown. Working on the same side of the grill, Warming Rack insert one foot of the warming rack into Assembly...
  • Page 18 Assembly Step 10 - Install the Drip Cup No tools are required for these steps. LOCATE THESE PARTS: Underneath the grill tub, insert the drip Drip Cup cup holder into the mounting holes on either side of the grease drain hole. Set the drip cup into the drip cup holder.

  • Page 19: Connecting The L.p. Gas Cylinder

    Connecting the L.P. Gas Cylinder Connecting the Regulator to Cylinder 1. The top knob on the supply cylinder must about one-half to three-quarters additional be closed. See that the top cylinder knob is turn to complete the connection. turned clockwise to a full stop. NOTE: If you cannot complete the final 2.

  • Page 20: Step 2 ( Side Frames )

    Side Burner Operation Operating the Side Burner Operating the Side Burner Use the SIDE BURNER gas control Use the SIDE BURNER gas control knob, PUSH IN and rotate counter- knob, PUSH IN and rotate counter- clockwise to the HIGH position. clockwise to the HIGH position.
  • Page 21 Model DG450 Replacement Parts Replacement parts are available direct from our date of purchase is required. Please call to receive a warehouse. Some components are not available return authorization number before returning any grill preassembled and may be ordered separately. For components.

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