Küschall CHAMPION Service Manual
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- User manual (132 pages) ,
- Service manual (44 pages) ,
- Quick start manual (2 pages)
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Table of Contents
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Summary of Contents for Küschall CHAMPION
- Page 1 KÜSCHALL CHAMPION Service Manual...
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Page 3: Table Of Contents
Service Manual KÜSCHALL CHAMPION TABLE OF CONTENTS GENERAL ........................4 Introduction Spare parts and adaptations Tightening Allen screws Torque Checks Identifying and alleviating malfunctions FRAME ..........................6 Changing Frame SEAT ..........................7 Fitting seat cover to frame Front seat height (SHv) Rear seat height (SHh) Checking the folding unit for play and adjusting BACKREST ........................ -
Page 4: General
Service Manual KÜSCHALL CHAMPION GENERAL Introduction This service manual is part of the instructions and contains the tech- nical information for servicing, configuring and repairing a küschall ® wheelchair. WARNING! Danger of accident and severe injuries. If the wheelchair is improperly set it can cause accidents and severe injuries. -
Page 5: Torque
Service Manual KÜSCHALL CHAMPION Tightening and loosening if there is no nut If an Allen screw is directly screwed into a screw thread, the screw must be tightened using an Allen key. Ensure that the Allen key is of good quality and not worn. -
Page 6: Frame
Service Manual KÜSCHALL CHAMPION FRAME FRAME The Champion 08 frame is available in aluminium, titan or carbon. Aluminium or titan frames are available with frame angles of 75° and 90°, carbon frames with a frame angle of 87° Changing Frame Fitting frame tubes ... -
Page 7: Seat
Service Manual KÜSCHALL CHAMPION SEAT SEAT Fitting seat cover to frame . Fit seat cover to side supports on both sides using bolts à 7 Nm Front seat height (SHv) The following possibilities are available to adjust the front seat height (SHv): - Replace the front wheel with a larger or smaller one, ... -
Page 8: Rear Seat Height (Shh)
Service Manual KÜSCHALL CHAMPION SEAT Front seat height (SHv) per frame size, front fork and front wheel Aluminium / Titan frame 90° (dynamic) (short frame) (long frame) [mm] Front seat height (SHv) per frame size, front fork and front wheel Carbon frame 87°... -
Page 9: Checking The Folding Unit For Play And Adjusting
Service Manual KÜSCHALL CHAMPION SEAT In the case of a 4° wheel camber, it must be ensured that the rear wheels are parallel after changing the rear seat height, If required, they must be readjusted Chap. Rear wheels; Adjustment of rear wheel parallelism. -
Page 10: Backrest
Service Manual KÜSCHALL CHAMPION BACKREST BACKREST Tension adjustable backrest Tension adjustable backrest with push handles standard Push- Inter- Velcro straps Velcro handle mediate without stabili- straps with tube sation bar stabilisation [mm] S=5cm... - Page 11 Service Manual KÜSCHALL CHAMPION BACKREST Tension adjustable backrest without push handles teles- Inter- Velcro straps Velcro copic mediate without straps with tube tube stabili-sation stabilisation S=5cm L=10cm [mm] possible Tension adjustable backrest with rearset push handles height adjustable...
- Page 12 Service Manual KÜSCHALL CHAMPION BACKREST Tension adjustable backrest with push handles, height adjustable Push- Backrest- Velcro straps Velcro handle tube without straps with stabilisation stabilisation [mm] S=5cm L=10cm possible © Küschall AG, Switzerland | 2013-12...
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Page 13: Backrest Height (Rh)
Service Manual KÜSCHALL CHAMPION BACKREST Backrest height (RH) In order to adjust the backrest height (RH), the backrest tubes have to be fixed in a different position or they have to be exchanged. Standard backrest cover, height adjustment Difficulty: Tools: Ã3... -
Page 14: Backrest Angle (Rw)
Service Manual KÜSCHALL CHAMPION BACKREST Backrest angle (RW) Backrest, angle adjustment Difficulty: Tools: Ã4 ˜˜™ Remove the lower bolt from the side supporter and move „ the backrest to the required position. The spacer remaines …... - Page 15 Service Manual KÜSCHALL CHAMPION BACKREST Height adjustable integrated push handles 8 Ò2 Difficulty: Tools: Ã3 ˜˜™ Fit the backrest tube corresponding to the desired backrest height (RH) on both sides using the bolt Slide the backrest bands corresponding to the desired backrest ...
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Page 16: Stabilisation Bar
Service Manual KÜSCHALL CHAMPION BACKREST Replacing the handle An adhesive (e.g. hair spray) is used in these instructions. When applied to the handle, this substance works as a lubricant and as an adhesive once dry. After drying, the adhesive used must be able to resist a pull-off force of 750 N. -
Page 17: Footrests
Service Manual KÜSCHALL CHAMPION FOOTRESTS FOOTRESTS Lower leg length (UL) To change the lower leg length, the footrest can be fixed at a higher or lower position, Chap. Footrests, Footrest, height adjustment. Short lower leg lengths (UL) can be set using a high-mounted footrest, ... -
Page 18: Footrest Mounted In High Position
Service Manual KÜSCHALL CHAMPION FOOTRESTS Fitting the footplate set to the front The footplate is fitted set back as standard. Difficulty: Tools: Ã4, 5 ˜˜™ Remove the screws and the screws . Remove the screws and washers on both sides. -
Page 19: Side Parts
Service Manual KÜSCHALL CHAMPION SIDE PARTS SIDE PARTS Clothes-guard assembly Difficulty: Tools: Ã4 ˜˜™ Attach the seat module fixation piece to the seat module with bolt and nut and screw to the frame. Align the clothes guard „ to the rear wheel and note the best ... -
Page 20: Mud Guard Assembly
Service Manual KÜSCHALL CHAMPION SIDE PARTS Mud guard assembly 10 Ò2 Difficulty: Tools: Ã3, 4 ˜˜™ If replacing a clothes guard with a mudguard, first remove the clothes guard and the bracket attached to the seat module. Attach the bracket to the seat module with the screws and ... -
Page 21: Siderest Assembly And Adjustment
Service Manual KÜSCHALL CHAMPION SIDE PARTS Siderest assembly and adjustment 10 Ò2 Difficulty: Tools: Ã3, 4 ˜˜™ Attach the bracket to the seat module with the bolts and nuts . Slightly loosen the three screws on the height adjustment ... -
Page 22: Front Wheels
Service Manual KÜSCHALL CHAMPION FRONT WHEELS FRONT WHEELS Replacing a front wheel Difficulty: Tools: Ã2x3 ˜™™ Remove the screw with disk on one side. Remove the wheel axle . Remove the front wheel . Place the sleeves „ between the new front wheel and the fork. -
Page 23: Front Wheels, Repositioning To The Frame
Service Manual KÜSCHALL CHAMPION FRONT WHEELS Front wheels, repositioning to the frame The front forks can be mounted in 3 different positions on the front frame. If the distance between footplate and front wheel is too small or if the footrest is mounted in high position, only the two rearmost positions can be used. -
Page 24: Rear Wheels
Service Manual KÜSCHALL CHAMPION REAR WHEELS REAR WHEELS Rear wheels, repositioning The chair will be more stable, the further rearwards that the rear wheels are fitted. There are 2 different adapter plates available covering 4 possible rear wheel positions. If necessary replace the adapter plate, Chap. Rear wheels, Adapterplate, adjustment to folding unit or assembly of new adpterplate. -
Page 25: Distance Sleeves
Service Manual KÜSCHALL CHAMPION REAR WHEELS Distance sleeves If additional side parts or another type of rear wheel is fitted or if the rear seat height is adjusted, the distance between the rear wheels may have to be increased by fitting additional distance sleeves. -
Page 26: Brakes
Service Manual KÜSCHALL CHAMPION BRAKES BRAKES Fitting / adjusting the parking brake Difficulty: Tools: Ã5 ˜˜™ Following each positioning, the rear wheel parking brakes (e.g. when changing the wheel chamber) must be readjusted. The parking brake function is only guaranteed if the tire has the corresponding air pressure. -
Page 27: Options & Accessories
Service Manual KÜSCHALL CHAMPION OPTIONS & ACCESSORIES OPTIONS & ACCESSORIES Antitipper Antitipper assembly Difficulty: Tools: Ã6 ˜˜™ Remove the nut „. Mount the antitipper with the adapter sleeve , the nut „, the sleeve … and the screw † to the adapter plate . -
Page 28: Tipper Aid
Service Manual KÜSCHALL CHAMPION OPTIONS & ACCESSORIES Tipper aid Tipper aid assembly and adjustment Difficulty: Tools: Ã5 ˜˜™ Attach the mounting block onto the folding unit using the 2 bolts . à 7 Nm Attach the horizontal adaptation support to the mounting ... -
Page 29: Cane Holder
Service Manual KÜSCHALL CHAMPION OPTIONS & ACCESSORIES Cane holder Cane holder assembly and adjustment Difficulty: Tools: Ã5 Ò2 ˜˜™ Attach the mounting block onto the wheelchair using the 2 bolts . Attach the horizontal adaptation support to the mounting ... -
Page 30: Küschall Ag, Switzerland | 2013-12
Küschall AG Benkenstrasse 260 CH-4108 Witterswil kueschall@invacare.com www.kuschall.com Service Manual küschall Champion küschall distributors ® ENGLISH | 2013-12 Belgium & Luxemburg: Invacare nv • Autobaan 22 • B-8210 Loppem Tel: (32) (0)50 83 10 10 • Fax: (32) (0)50 83 10 11 • belgium@invacare.com Danmark: Invacare A/S •...
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