Related Manuals for HUSTLER Sport
Summary of Contents for HUSTLER Sport
- Page 1 Hustler Sport ® Operator’s Manual 200 South Ridge Road Hesston, Kansas 67062 602902 REV H...
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Page 3: Table Of Contents
Table of Contents General Information ........1-1 To The New Owner . - Page 4 Engine Oil and Filter ........4-4 Engine Air Filter ........4-5 General Engine Maintenance .
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Page 5: General Information
1. Correct part description. 2. Correct part number. General operation, adjustment and maintenance guidance is 3. Correct model number. outlined for both the experienced and novice Hustler user. ® 4. Correct serial number. Operating conditions vary considerably and cannot all be All warranty repair and service must be handled through an addressed individually. - Page 6 WARNING WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
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Page 7: Safety Precautions
SAFETY PRECAUTIONS • It is also the owner’s responsibility to make certain that the operators and mechanics are qualified and physically able individuals, properly trained in the operation of this equipment. • All operators and mechanics must become familiar with the safe operation of the equipment, operator controls and decals. - Page 8 Part Number 600899 WARNING: Thrown objects! If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and • Always maintain a safe distance from involve your dealer to resolve the problem before continuing to operate. If pump belt fails, steering control will be lost.
- Page 9 Part Number 601979 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: This structure’s protective capability may be impaired by structural damage, over- turn, or alteration. If any of these conditions occur, this structure must be replaced. WARNING: Roll over! •...
- Page 10 Part Number 601993 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Mow a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
- Page 11 601811 Part Number 601811 602232 Part Number 602232 Fast Read Operator’s Manual before attempting to operate Slow this machine. Choke Before starting the engine: Mower blade engage/disengage switch • Read Operator’s Manual Ignition switch - insert key • Disengage mower blades •...
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Page 13: Slope Guide
Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2. - Page 14 REV H 602902...
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Page 15: Operation
OPERATION Safe Operating Practices Do not operate the equipment while wearing sandals, ten- nis shoes, sneakers, shorts or any type of loose fitting clothing. Do not use a towel as a headband or neck wrap This product is capable of amputating hands and feet and and do not hang a towel from the waist. -
Page 16: Using A Ramp
Do not exceed a 15 degree angle between the ramp and cause serious physical injury. the ground or between the ramp and the trailer or truck. The Hustler mower is capable of operating horizontally ® Avoid sudden acceleration when on a ramp. -
Page 17: Children
Any attachments mounted to the mower will also affect mower and the mowing activity. Never assume that children the way it handles on a slope. Be aware that each attach- will remain where you last saw them. ment’s characteristics vary. ... -
Page 18: Controls
Control Panel RUN position. C. Oil pressure light (Figure 3-1) — this light comes on when the ignition switch is placed in the RUN position and stays lit until the engine is running and a safe oil pressure is developed. If light comes on during operation, shut engine off immediately and locate and correct the problem. -
Page 19: Safety Start Interlock System
If the seat switch is not operating properly (is not opening or closing) and if the cause can not be determined, replace the seat switch. If the problem cannot be located, contact your Hustler ® Dealer. WARNING The safety interlock system should always function per steps 4 and 5. -
Page 20: Stopping The Engine
unseated when the steering control levers are not in the park moved. brake position (park brake switches are disengaged) or the deck Do not tow the machine. Move it by hand or use a winch to clutch switch is engaged the engine will stop. load on a trailer for transporting. -
Page 21: Mower Operation
the seat belt, seat belt mountings and seat latch for possible damage. Before operating the machine, replace all damaged parts. IMPORTANT: Do not attempt to weld or straighten the ROPS. ROPS WARNING The ROPS structure’s protective capability may be impaired by structural damage, overturn or altera- tion. - Page 22 (Figure 3-8) Zero radius turn, move one steering control lever forward and the other steering control lever back of neutral. This will allow the drive wheels to counter-rotate. (Figure 3-8) ROPS post To stop or decrease speed, move steering control levers to neutral.
- Page 23 FRONT OF MOWER FACES THIS DIRECTION THREE POINT TURN FORWARD TRAVEL ZERO RADIUS TURN Step 1 FORWARD TRAVEL RIGHT TURN Step 2 REVERSE TRAVEL RIGHT TURN Step 3 REVERSE TRAVEL N = NEUTRAL POSITION Direction of arrows indicate direction of mower movement Neutral Right control lever...
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Page 24: Operating Suggestions
Inspect the machine and ing! involve your Hustler Dealer to resolve the problem ® before continuing to operate. -
Page 25: Deck Cutting Height Adjustment
Make sure that the area around and under the deck is clear and that there are no bystanders in the immediate area Anti-Scalp Wheels before proceeding. Anti-scalp wheels are standard on Hustler Sport units. These To check the deck clutch switch: ®... - Page 26 Anti-scalp wheel Adjusting holes Figure 3-12 REV H 3-12 602902...
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Page 27: Maintenance & Adjustments
Clean flammable material from machine. Prevent wear gloves and use extra caution when servicing them. fires by keeping the engine compartment, top of the Use only genuine Hustler replacement parts to ensure ® deck, exhaust area, battery, fuel line, fuel tank and that original standards are maintained. -
Page 28: Torque Values
Front wheels ..... 8-12 psi (55-83 KPa) WARNING If you wish to use non-pneumatic tires on your Hustler ® mower the tires must be an approved tire purchased from Hustler Turf Equipment. -
Page 29: Hydraulic System
They are extremely flammable and vapors are The fuel and evaporative emissions control system for this explosive. A fire or explosion from fuel can burn mower is EPA compliant. Use only Hustler approved ® you and others and can damage property. -
Page 30: Engine Oil And Filter
• Never attempt to start engine when there is a strong greater than 10% ethanol, (such as E15, E20 and E85) voids odor of gasoline fumes present. Locate and correct warranty. Fuels with greater than 10% ethanol are not approved cause. -
Page 31: Engine Air Filter
Some Hustler Sport mowers produced after serial number counterclockwise and pull out to open the valve. Allow 10 minutes for engine oil to adequately drain. 11010000 will have a carbon canister incorporated into the fuel 6. After oil is drained, close the valve by pushing in on the system. -
Page 32: Mower Blade Maintenance
If the pump belt fails, loss of control will occur especially when operating on a slope. If you lose steering control while operating the machine, place the steering con- trol levers in the park brake position immediately. Inspect the machine and involve your Hustler Dealer ® Carbon to resolve the problem before continuing to operate. -
Page 33: Mower Blade Removal
Mower Blade Removal Use a 15/16” wrench to remove the 5/8” cap screw holding the blade to the spindle shaft from underneath. NOTE: A blade holding tool (part number 381442) is available from Hustler ® Resharpening pattern Turf Equipment. It is designed to prevent the blades from rotating when they are being removed or installed on the spindle. -
Page 34: Steering Control Lever Adjustment
of the operator’s platform. Position the seat where you have the best control of the machine and are the most comfortable and then tighten the cap screws. Figure 4-10 Upper control lever Cap screw Cap screws Lower control lever Figure 4-11 Figure 4-10 Steering Control Lever Adjustment The steering control levers can be adjusted for operator... -
Page 35: Maintenance Schedule
Maintenance Schedule Refer to Figure 4-12, Figure 4-13, Figure 4-14, Figure 4-15, Figure 4-16, Figure 4-17 & Figure 4-18 WEEKLY ANNUALLY SERVICE AT OR 40 OR 100 INTERVALS INDICATED HOURS HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each use Visually inspect tires... -
Page 36: Maintenance Locator Chart
Maintenance Locator Chart Figure 4-12 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Valve 5. Battery 6. Fuel Tank 7. Engine Oil Filter 8. Deck Lift Pivot Zerks (4) 9. Park Brake Switch (2) 10. - Page 37 Figure 4-16 Figure 4-17 Figure 4-18 36” Rear Discharge Deck Carbon canister equipped machines 602902 4-11 REV H...
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Page 39: Troubleshooting
TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions. - Page 40 REV H 602902...
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Page 41: Storage
STORAGE When storing the unit at the end of the mowing season, the film of oil over any exposed metal surfaces of the engine mower, engine, and battery should have the following items that are subject to corrosion. serviced before storage. 8. -
Page 42: Product Literature
If you would like to view or print a copy of the product manuals (Operator’s Manual, Parts Manual, or General Service Manual) for these mowers go online to www.hustlerturf.com and click on the MANUALS button. Contact your local Hustler dealer if you require another engine manual. - Page 43 INDEX PAGE PAGE Anti-scalp wheels ..........3-11 New season preparation ........6-1 Belts .................4-5 Operating suggestions ......... 3-10 Carbon Canister ............4-5 Parts and service ........... 1-1 Children ..............3-3 Preparation of battery for storage ......6-1 Control Panel ............3-4 Preparation of engine for storage ......6-1 Controls ..............3-4 ROPS ..............