Combustion-Air And Vent Piping - Carrier 58MTA Installation, Start-Up, And Operating Instructions Manual

Sizes 060-120, series 120 deluxe 4–way multipoise 2-stage direct vent condensing gas furnace
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CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each appliance
connected to the venting system being placed into operation
could result in carbon monoxide poisoning or death.
The following steps shall be followed for each appliance
connected to the venting system being placed into operation,
while all other appliances connected to the venting system are
not in operation:
1. Seal any unused openings in venting system.
2. Inspect the venting system for proper size and horizontal
pitch, as required in the National Fuel Gas Code, ANSI
Z223.1-2002/NFPA 54-2002 or the CSA B149.1, Natural
Gas and Propane Installation Code and these instructions.
Determine that there is no blockage or restriction, leakage,
corrosion and other deficiencies, which could cause an
unsafe condition.
3. As far as practical, close all building doors and windows
and all doors between the space in which the appliance(s)
connected to the venting system are located and other
spaces of the building.
4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not connected to
the venting system. Turn on any exhaust fans, such as
range hoods and bathroom exhausts, so they are operating
at maximum speed. Do not operate a summer exhaust fan.
6. Follow the lighting instructions. Place the appliance being
inspected into operation. Adjust the thermostat so appli-
ance is operating continuously.
7. Test for spillage from draft hood equipped appliances at the
draft hood relief opening after 5 minutes of main burner
operation. Use the flame of a match or candle.
8. If improper venting is observed during any of the above
tests, the venting system must be corrected in accordance
with the National Fuel Gas Code, ANSI Z223.1-
2002/NFPA 54-2002 and/or CSA B149.1, Natural Gas and
Propane Installation Code.
9. After it has been determined that each appliance connected
to the venting system properly vents when tested as
outlined above, return doors, windows, exhaust fans,
fireplace dampers and any other gas-fired appliance to their
previous conditions of use.
Vent system or vent connectors may need to be resized. For any
other appliances when resizing vent systems or vent connectors,
system or connector must be sized to approach minimum size as
determined using appropriate table found in the NFGC or NSC-
NGPIC.

COMBUSTION-AIR AND VENT PIPING

General
Combustion-air and vent pipe, fittings, primers, and solvents must
conform to American National Standards Institute (ANSI) stan-
dards and American Society for Testing and Materials (ASTM)
standards. See Table 5 for approved materials for use in the U.S.A.
See Table 7 for maximum pipe lengths and Fig. 37, 38, 39, 40, and
41 for exterior piping arrangements.
In Canada, construct all combustion-air and vent pipes for this unit
of CSA or ULC listed schedule-40 PVC, PVC-DWV or ABS-
DWV pipe and pipe cement. SDR pipe is NOT approved in
Canada.
NOTE: Furnace combustion-air and vent pipe connections are
sized for 2-in. pipe. Any pipe size change should be made outside
furnace casing in vertical pipe. (See Fig. 33.) This allows proper
drainage of vent condensate.
Combustion-air and vent pipes must terminate together in same
atmospheric pressure zone, either through roof or sidewall (roof
termination preferred), using accessory termination kit.
See Table 6 for required clearances.
Furnace combustion-air and vent pipe connections must be at-
tached as shown in Fig. 34. Combustion-air intake plug fitting and
inducer housing alternate vent cap may need to be relocated in
some applications.
NOTE: Slope combustion-air and vent pipes downward toward
furnace a minimum of 1/4 in. per linear ft with no sags between
hangers.
MINOR PROPERTY DAMAGE
Failure to follow this caution may result in water damage
from condensate dripping.
When combustion-air pipe is installed above a suspended
ceiling, pipe must be insulated with 3/8-in. thick Armaflex-
type insulation. Combustion-air pipe should also be insulated
when it passes through warm, humid space to prevent
condensate from dripping from the combustion-air pipe.
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
When vent pipe is exposed to temperatures below freezing,
such as when it passes through an unheated space or when a
chimney is used as a raceway, pipe must be insulated as
shown in Table 8 with Armaflex-type insulation.
UNIT CORROSION HAZARD
Excessive exposure to contaminated combustion air may
result in safety and performance related problems.
Combustion air must not be taken from inside structure
because inside air is frequently contaminated by halogens,
which include fluorides, chlorides, bromides, and iodides.
These elements are found in aerosols, detergents, bleaches,
cleaning solvents, salts, air fresheners, adhesives, paint, and
other household products. Locate combustion-air inlet as far
as possible from swimming pool and swimming pool pump
house.
FIRE AND EXPLOSION HAZARD
Failure to follow this warning could result in fire, property
damage, personal injury, or death.
Solvent cements are combustible. Keep away from heat,
sparks, and open flame. Use only in well ventilated areas.
Avoid breathing in vapor or allowing contact with skin or
eyes.
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in property
damage, personal injury, or death.
All combustion-air and vent pipes must be airtight and
watertight. Pipes must also terminate exactly as shown in Fig.
37, 38, 39, 40, or 41.
25

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