Applications; General; Upflow Applications; Condensate Trap Location (Factory-Shipped Orientation) - Carrier 58MTA Installation, Start-Up, And Operating Instructions Manual

Sizes 060-120, series 120 deluxe 4–way multipoise 2-stage direct vent condensing gas furnace
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Fig. 4—Return-Air Temperature
UNIT DAMAGE HAZARD
Failure to follow this caution may result in damage to unit
components.
Electrostatic discharge can affect electronic components.
Follow the Electronic Discharge Precautions Procedure listed
below during furnace installation and servicing to protect the
furnace electronic control. Precautions will prevent electro-
static discharges from personnel and hand tools which are
held during the procedure. These precautions will help to
avoid exposing the control to electrostatic discharge by
putting the furnace, the control, and the person at the same
electrostatic potential.
1. Disconnect all power to the furnace. Multiple disconnects may
be required. DO NOT TOUCH THE CONTROL OR ANY
WIRE CONNECTED TO THE CONTROL PRIOR TO DIS-
CHARGING YOUR BODY'S ELECTROSTATIC CHARGE
TO GROUND.
2. Firmly touch the clean, unpainted, metal surface of the furnace
chassis which is close to the control. Tools held in hand during
grounding will be discharged.
3. After touching the chassis, you may proceed to service the
control or connecting wires as long as you do nothing to
recharge your body (moving or shuffling feet, touching
ungrounded objects, etc.).
4. If you touch ungrounded objects, firmly touch a clean,
unpainted metal surface of the furnace again before touching
control or wires.
5. Use this procedure for installed and uninstalled (ungrounded)
furnaces.
6. Before removing a new control from its container, discharge
your body's electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 4 before bringing the control
or yourself in contact with the furnace. Put all used and new
controls into containers before touching ungrounded objects.
7. An ESD service kit (available from commercial sources) may
also be used to prevent ESD damage.
MINOR PROPERTY DAMAGE
Failure to follow this caution may result in minor property
damage.
Local codes may require a drain pan under entire furnace and
condensate trap when a condensing furnace is used in an attic
application or over a finished ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC and/or local codes.
Step 1—General
Some assembly and modifications are required for furnaces
installed in any of the 4 applications shown in Fig. 1. All drain and
pressure tubes are connected as shown in Fig. 6. See appropriate
application instructions for these procedures.
Step 2—Upflow Applications
In an upflow application, the blower is located below the burner
section, and conditioned air is discharged upwards.
A93042
CONDENSATE TRAP LOCATION (FACTORY-SHIPPED
ORIENTATION)
The condensate trap is factory installed in the blower shelf and
factory connected for UPFLOW applications. A factory-supplied
tube is used to extend the condensate trap drain connection to the
desired furnace side for field drain attachment. See Condensate
Trap Tubing (Factory-Shipped Orientation) section for drain tube
extension details. (See Fig. 5.)
CONDENSATE TRAP TUBING (FACTORY-SHIPPED
ORIENTATION)
NOTE: See Fig. 6 or tube routing label on main furnace door to
confirm location of these tubes.
1. Collector Box Drain, Inducer Housing Drain, Relief Port, and
Pressure Switch Tubes
These tubes should be factory attached to condensate trap and
pressure switch ready for use in upflow applications. These
tubes can be identified by their connection location and also
by a color label on each tube. These tubes are identified as
follows: collector box drain tube (blue label), inducer housing
drain tube (violet label or molded), relief port tube (green
label), and pressure switch tube (pink label).
2. Condensate Trap Drain Tube
The condensate trap drain connection must be extended for
field attachment by doing the following:
a. Determine location of field drain connection. (See Fig. 2 or
6.)
NOTE: If internal filter or side Filter/Media Cabinet is used, drain
tube should be located to opposite side of casing from return duct
attachment to assist in filter removal.
b. Remove and discard casing drain hole plug button from
desired side.
c. Install drain tube coupling grommet (factory-supplied in
loose parts bag) in selected casing hole.
d. Slide drain tube coupling (factory-supplied in loose parts
bag) through grommet ensuring long end of coupling faces
blower.
e. Cement 2 factory-supplied 1/2-in. street CPVC elbows to
the rigid drain tube connection on the condensate trap. (See
Fig. 6.) These elbows must be cemented together and
cemented to condensate trap drain connection.
NOTE: Failure to use CPVC elbows may allow drain to kink and
prevent draining.
6

APPLICATIONS

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