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RAM 1500 Owner's Manual

2015 truck
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R A M T R U C K
2 0 1 5
D I E S E L S U P P L E M E N T
O W N E R ' S M A N U A L

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Summary of Contents for RAM 1500

  • Page 1 R A M T R U C K 2 0 1 5 D I E S E L S U P P L E M E N T O W N E R ’ S M A N U A L...
  • Page 2 VEHICLES SOLD IN CANADA With respect to any Vehicles Sold in Canada, the name This manual illustrates and describes the operation of Chrysler Group LLC shall be deemed to be deleted and the features and equipment that are either standard or op- name Chrysler Canada Inc.
  • Page 3 ..............3 RAM 2500 / 3500 / 4500 / 5500 .
  • Page 5 RAM 1500...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE INTRODUCTION ............. 7 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE .

  • Page 9: Introduction

    INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC ..8...
  • Page 10 8 INTRODUCTION NOTE: A MESSAGE FROM CHRYSLER GROUP LLC Chrysler Group LLC welcomes you as a turbocharged • Some aftermarket products may cause severe engine/ diesel-powered truck owner. Your diesel truck will transmission and/or exhaust system damage. Your sound, feel, drive, and operate differently from a vehicle’s Powertrain Control Systems can detect and gasoline-powered truck.
  • Page 11 INTRODUCTION 9 your vehicle. This information may be used to determine if repair will be covered by New Vehicle Limited War- ranty. There is a probability that the use of a “performance chip” will prohibit the engine from starting. In this instance, the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it’s factory settings.

  • Page 13: Things To Know Before Starting Your Vehicle

    THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM ....12 ENGINE BREAK-IN RECOMMENDATIONS ..13 ▫ How To Use Remote Start ....12...

  • Page 14: Remote Starting System

    12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE weather. Refer to “Electronic Vehicle Information Dis- REMOTE STARTING SYSTEM play (EVIC)” in “Understanding Your Instrument Panel” for further information on the “Wait To Start” This system uses the Remote Keyless Entry amber telltale and the pre-heat cycle.

  • Page 15: Engine Break-In Recommendations

    THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13 • Fuel meets minimum requirement ENGINE BREAK-IN RECOMMENDATIONS The diesel engine does not require a break-in period due • System not disabled from previous remote start event to its construction. Normal operation is allowed, provid- •...
  • Page 16 14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE NOTE: Light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency. Reduced fuel economy and power may be seen at this time. The engine oil installed in the engine at the factory is a high-quality energy conserving type lubricant.

  • Page 17: Understanding Your Instrument Panel

    UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS INSTRUMENT CLUSTER ....16 ▫ Diesel Exhaust Fluid (DEF) Fault Warning Messages ......52 ▫...

  • Page 18: Instrument Cluster

    16 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER...

  • Page 19: Instrument Cluster Descriptions

    UNDERSTANDING YOUR INSTRUMENT PANEL 17 ignition switch is turned to the ON/RUN position, have Instrument Cluster Descriptions the light inspected by an authorized dealer. 1. Tachometer 3. Malfunction Indicator Light (MIL) The tachometer indicates engine speed in Revolutions Per Minute (RPM x 1000). The Malfunction Indicator Light (MIL) is part of an Onboard Diagnostic (OBDII) system 2.
  • Page 20 18 UNDERSTANDING YOUR INSTRUMENT PANEL Although your vehicle will usually be drivable and not WARNING! (Continued) need towing, see your authorized dealer for service as drive slowly or park over flammable substances such soon as possible. as dry plants, wood, cardboard, etc. This could result in death or serious injury to the driver, occupants or CAUTION! others.
  • Page 21 UNDERSTANDING YOUR INSTRUMENT PANEL 19 (kilometers) at speeds greater than 30 mph (48 km/h), see 5. High Beam Indicator your authorized dealer as soon as possible to have the This indicator shows that headlights are on problem diagnosed and corrected. high beam.
  • Page 22 20 UNDERSTANDING YOUR INSTRUMENT PANEL 7. Front Fog Light Indicator — If Equipped 10. Tire Pressure Monitoring Telltale Light This indicator will illuminate when the front Each tire, including the spare (if provided), fog lights are on. should be checked monthly when cold and inflated to the inflation pressure recommended by the vehicle manufacturer on the vehicle 8.
  • Page 23 UNDERSTANDING YOUR INSTRUMENT PANEL 21 reduces fuel efficiency and tire tread life, and may affect alternate tires or wheels on the vehicle that prevent the the vehicle’s handling and stopping ability. TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more Please note that the TPMS is not a substitute for proper tires or wheels on your vehicle, to ensure that the tire maintenance, and it is the driver’s responsibility to...
  • Page 24 22 UNDERSTANDING YOUR INSTRUMENT PANEL turned ON and remain on briefly as a bulb check. If the CAUTION! (Continued) light does not come on during starting, have the system sensor to become inoperable. After using an after- checked by an authorized dealer. market tire sealant it is recommended that you take If a problem is detected, the light will come on while the your vehicle to an authorized dealership to have your...
  • Page 25 UNDERSTANDING YOUR INSTRUMENT PANEL 23 13. Air Suspension Normal Ride Height Indicator Lamp 15. Air Suspension Off-Road 2 Indicator Lamp — If — If Equipped Equipped This light will illuminate when the air suspension system This light will illuminate when the air suspension system is set to the Normal Ride Height setting.
  • Page 26 24 UNDERSTANDING YOUR INSTRUMENT PANEL 17. Speedometer rear driveshafts are mechanically locked together forcing the front and rear wheels to rotate at the same speed. The speedometer shows the vehicle speed in miles per For further information on four-wheel drive operation hour and/or kilometers per hour (mph/km/h).
  • Page 27 UNDERSTANDING YOUR INSTRUMENT PANEL 25 22. Transmission Gear Position Indicator 24. Brake Warning Light The Transmission Gear Position Indicator is self- This light monitors various brake functions, contained within the instrument cluster. It displays the including brake fluid level and parking brake gear range of the automatic transmission.
  • Page 28 26 UNDERSTANDING YOUR INSTRUMENT PANEL The dual brake system provides a reserve braking capac- WARNING! ity in the event of a failure to a portion of the hydraulic system. A leak in either half of the dual brake system is Driving a vehicle with the red brake light on is indicated by the Brake Warning Light, which will turn on dangerous.
  • Page 29 UNDERSTANDING YOUR INSTRUMENT PANEL 27 The light also will turn on when the parking brake is 26. Electronic Stability Control (ESC) OFF Indicator applied with the ignition switch in the ON/RUN posi- Light — If Equipped tion. This light indicates that the Electronic Stability NOTE: This light shows only that the parking brake is Control (ESC) is in Partial Off or Full Off mode.
  • Page 30 28 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F The gauge may take up to five seconds to update after (-11C). The DEF line heater will possibly warm up the adding a gallon or more of Diesel Exhaust Fluid (DEF) to DEF fluid and allow the gauge to update after a period of the DEF tank.

  • Page 31: Instrument Cluster

    UNDERSTANDING YOUR INSTRUMENT PANEL 29 INSTRUMENT CLUSTER...

  • Page 32: Instrument Cluster Descriptions

    30 UNDERSTANDING YOUR INSTRUMENT PANEL If the ABS light remains on or turns on while driving, it Instrument Cluster Descriptions indicates that the anti-lock portion of the brake system is 1. Tachometer not functioning and that service is required. However, The tachometer indicates engine speed in Revolutions the conventional brake system will continue to operate Per Minute (RPM x 1000).
  • Page 33 UNDERSTANDING YOUR INSTRUMENT PANEL 31 testing the light will come on when the ignition is first CAUTION! turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the Prolonged driving with the Malfunction Indicator bulb does not come on during starting, have the condi- Light (MIL) on could cause damage to the engine...
  • Page 34 32 UNDERSTANDING YOUR INSTRUMENT PANEL 4. Turn Signal Indicators 5. Engine Coolant Temperature This gauge shows the engine coolant temperature. The The arrow will flash with the exterior turn gauge pointer will likely show higher temperatures when signal when the turn signal lever is operated. driving in hot weather, up mountain grades, or in heavy stop and go traffic.
  • Page 35 UNDERSTANDING YOUR INSTRUMENT PANEL 33 master cylinder reservoir, it indicates a possible brake WARNING! hydraulic system malfunction or that a problem with the Brake Booster has been detected by the Anti-Lock Brake A hot engine cooling system is dangerous. You or System (ABS)/Electronic Stability Control (ESC) system.
  • Page 36 34 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: The light may flash momentarily during sharp Operation of the Brake Warning Light can be checked by cornering maneuvers, which change fluid level condi- turning the ignition switch from the OFF position to the tions.
  • Page 37 UNDERSTANDING YOUR INSTRUMENT PANEL 35 8. Seat Belt Reminder Light dealer as soon as possible. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for When the ignition switch is first turned to further information. ON/RUN, this light will turn on for four to 10.
  • Page 38 36 UNDERSTANDING YOUR INSTRUMENT PANEL 12. Park/Headlight ON Indicator — If Equipped 16. Tire Pressure Monitoring Telltale Light This indicator will illuminate when the park Each tire, including the spare (if provided), lights or headlights are turned on. should be checked monthly when cold and inflated to the inflation pressure recommended by the vehicle manufacturer on the vehicle 13.
  • Page 39 UNDERSTANDING YOUR INSTRUMENT PANEL 37 reduces fuel efficiency and tire tread life, and may affect alternate tires or wheels on the vehicle that prevent the the vehicle’s handling and stopping ability. TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more Please note that the TPMS is not a substitute for proper tires or wheels on your vehicle, to ensure that the tire maintenance, and it is the driver’s responsibility to...
  • Page 40 38 UNDERSTANDING YOUR INSTRUMENT PANEL 18. Driver Information Display (DID) CAUTION! (Continued) The Driver Information Display (DID) features an inter- sensor to become inoperable. After using an after- active display that is located in the instrument cluster. market tire sealant it is recommended that you take For further information, refer to “Driver Information your vehicle to an authorized dealership to have your Display (DID)”...
  • Page 41 UNDERSTANDING YOUR INSTRUMENT PANEL 39 20. Driver Information Display (DID) Menu 23. Electronic Stability Control (ESC) Activation/ Malfunction Indicator Light — If Equipped Driver Information Display (DID) features an interactive display of the main menu’s that is located in the instru- The “ESC Activation/Malfunction Indicator ment cluster.
  • Page 42 40 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: Information Display (DID) section under the heading of Diesel Exhaust Fluid (DEF) Warning Messages. • The “ESC Off Indicator Light” and the “ESC Activation/Malfunction Indicator Light” come on mo- NOTE: mentarily each time the ignition switch is turned to •...

  • Page 43: Electronic Vehicle Information Center (Evic)

    UNDERSTANDING YOUR INSTRUMENT PANEL 41 This system conveniently allows the driver to select a ELECTRONIC VEHICLE INFORMATION CENTER variety of useful information by pressing the switches (EVIC) mounted on the steering wheel. The Electronic Vehicle Information Center (EVIC) fea- tures a driver-interactive display that is located in the Refer to “Electronic Vehicle Information Center –...

  • Page 44: Electronic Vehicle Information Center (Evic) Displays - 3.5" Display

    42 UNDERSTANDING YOUR INSTRUMENT PANEL The EVIC displays are located in the center portion of the Electronic Vehicle Information Center (EVIC) cluster and consists of seven sections: Displays — 3.5” Display 1. Compass Display Displays the current direction. For further information, refer to “Compass Settings”...
  • Page 45 UNDERSTANDING YOUR INSTRUMENT PANEL 43 4. EVIC White Telltales 5. EVIC Amber Telltales • Electronic Speed Control Ready • Low Fuel Telltale This light will turn on when the electronic When the fuel level reaches approximately 3.0 gal speed control is ON. For further information, (11.0 L) this light will turn on, and remain on until refer to “Electronic Speed Control”...
  • Page 46 44 UNDERSTANDING YOUR INSTRUMENT PANEL If this telltale turns on, safely pull over and stop the • Air Suspension Payload Protection Telltale — If vehicle. Then, shift the transmission into PARK and run Equipped the engine at idle or faster until the light turns off. This telltale will turn on to indicate that the maximum payload may have been exceeded or CAUTION!
  • Page 47 UNDERSTANDING YOUR INSTRUMENT PANEL 45 • Wait To Start Light 6. EVIC Red Telltales The “Wait To Start” telltale will illuminate for • Door Ajar approximately two seconds when the ignition is This light will turn on to indicate that one or turned to the RUN position.
  • Page 48 46 UNDERSTANDING YOUR INSTRUMENT PANEL • Oil Temperature Warning Light • Electronic Throttle Control (ETC) Light This telltale indicates engine oil temperature is This light informs you of a problem with the high. If the light turns on while driving, stop Electronic Throttle Control (ETC) system.
  • Page 49 UNDERSTANDING YOUR INSTRUMENT PANEL 47 • Engine Temperature Warning Light • Electric Power Steering Malfunction Warning Light This light warns of an overheated engine condi- This telltale is on when the Electric Power tion. As temperatures rise and the gauge ap- Steering is not operating and needs service.
  • Page 50 48 UNDERSTANDING YOUR INSTRUMENT PANEL The main display area will normally display the main • Unstored Messages menu or the screens of a selected feature of the main This message type is displayed indefinitely or until the menu. The main display area also displays “pop up” condition that activated the message is cleared.

  • Page 51: Diesel Particulate Filter (Dpf) Messages

    UNDERSTANDING YOUR INSTRUMENT PANEL 49 Your vehicle has the ability to alert you to additional Diesel Particulate Filter (DPF) Messages maintenance required on your vehicle or engine. Refer to This engine meets all required diesel engine emissions the following messages that may be displayed on your standards.
  • Page 52 50 UNDERSTANDING YOUR INSTRUMENT PANEL minutes, you can remedy the condition in the particu- Powertrain Control Module (PCM) will register a fault late filter system and allow your diesel engine and code, the instrument panel will display a MIL light. exhaust after-treatment system to cleanse the filter to remove the trapped PM and restore the system to CAUTION!

  • Page 53: Diesel Exhaust Fluid (Def) Warning Messages

    UNDERSTANDING YOUR INSTRUMENT PANEL 51 a single chime. The remaining mileage can be pulled CAUTION! up anytime by way of the “Messages” list within the EVIC/DID See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. •...

  • Page 54: Diesel Exhaust Fluid (Def) Fault Warning Messages

    52 UNDERSTANDING YOUR INSTRUMENT PANEL EVIC/DID during vehicle start up, and it will be authorized dealer and have your vehicle serviced accompanied by a single chime. The DEF Low telltale immediately. If not corrected in 50 miles, vehicle will will be illuminated continuously until DEF fluid tank enter the “Engine Will not restart in XXXmi Service is filled with a minimum of two gallons of DEF.

  • Page 55: Evic/Did Displays

    UNDERSTANDING YOUR INSTRUMENT PANEL 53 • Engine Will Not Restart Service DEF System See chime. Your Malfunction Indicator Light will be con- Dealer — This message will display if DEF system tinuously illuminated. If the message appears and you issue detected is not serviced during the allowed can not start the engine, we recommend you have your period.

  • Page 56: Oil Life Reset

    54 UNDERSTANDING YOUR INSTRUMENT PANEL • Exhaust System – Filter XX% Full Service Required See Oil Life Reset Dealer Your vehicle is equipped with an engine oil change indicator system. The “Oil Change Required” message • Exhaust System – Regeneration In Process Exhaust will display in the EVIC display for approximately 10 Filter XX% Full seconds after a single chime has sounded, to indicate the...
  • Page 57 UNDERSTANDING YOUR INSTRUMENT PANEL 55 3. Push and release the RIGHT arrow button to access 3. Push and release the RIGHT arrow button to access the ”Oil Life” screen. the “Vehicle Info” screen then scroll UP or DOWN to select “Oil Life.” 4.

  • Page 58: Vehicle Information (Customer Information Features)

    56 UNDERSTANDING YOUR INSTRUMENT PANEL Vehicle Information (Customer Information Features) Press and release the UP arrow or DOWN arrow button until “Vehicle Info” displays in the EVIC. Press the RIGHT arrow or LEFT arrow button to scroll through the available Vehicle Information sub menu(s) to display anyone of the following choices.

  • Page 59: Driver Information Display (Did)

    UNDERSTANDING YOUR INSTRUMENT PANEL 57 • Oil Pressure DRIVER INFORMATION DISPLAY (DID) The Driver Information Display (DID) features an inter- Displays the actual oil pressure. active display that is located in the instrument cluster. • Oil Temperature Displays the actual oil temperature. •...
  • Page 60 58 UNDERSTANDING YOUR INSTRUMENT PANEL This system conveniently allows the driver to select a Driver Information Display (DID) — 7” Display variety of useful information by pressing the switches mounted on the steering wheel. Refer to “Driver Infor- mation Display– If Equipped” in the Owner’s Manual for further information.
  • Page 61 UNDERSTANDING YOUR INSTRUMENT PANEL 59 The Driver Information Display (DID) display is located 7. Telltales/Indicators in the center portion of the cluster and consists of eight 8. 4WD Status sections: 9. Selectable Gauge (Trans Temp, Oil Temp, Oil Life, 1. Main Screen — The inner ring of the display will Trailer Brake, Current MPG, Fuel Filter Life, Turbo illuminate in grey under normal conditions, yellow for Boost, Exhaust Brake, Battery Voltage)
  • Page 62 60 UNDERSTANDING YOUR INSTRUMENT PANEL The main display area will normally display the main • Unstored Messages menu or the screens of a selected feature of the main This message type is displayed indefinitely or until the menu. The main display area also displays “pop up” condition that activated the message is cleared.
  • Page 63 UNDERSTANDING YOUR INSTRUMENT PANEL 61 DID Amber Telltales NOTE: The “Wait To Start” telltale may not illuminate if the intake manifold temperature is warm enough. This area will show reconfigurable amber caution tell- tales. These telltales include: Low Diesel Exhaust Fluid Light Water In Fuel Indicator Light This telltale will turn on to indicate the Diesel Exhaust Fluid (DEF) is low.
  • Page 64 62 UNDERSTANDING YOUR INSTRUMENT PANEL Particulate Matter (PM) pollutants, with no input or “Perform Service”. When the “Perform Service” mes- interaction on your part. sage is displayed on the DID it is necessary to have the emissions maintenance performed. Emissions mainte- WARNING! nance may include replacing the Closed Crankcase Ventilation (CCV) filter element.
  • Page 65 UNDERSTANDING YOUR INSTRUMENT PANEL 63 Remedy” message will be displayed in the DID. If this • Exhaust Service Required — See Dealer Now — This message is displayed, you will hear one chime to assist messages indicates regeneration has been disabled due in alerting you of this condition to a system malfunction.
  • Page 66 64 UNDERSTANDING YOUR INSTRUMENT PANEL a single chime. The remaining mileage can be pulled CAUTION! up anytime by way of the “Messages” list within the See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. •...
  • Page 67 UNDERSTANDING YOUR INSTRUMENT PANEL 65 not restart. The message will be displayed in the DID • Service DEF System See Dealer — This message will during vehicle start up, and it will be accompanied by display when the fault is initially detected, each time a single chime.
  • Page 68 66 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: Under some circumstances this mileage counter • 5 MPH Max Speed Service DEF System See Dealer — may start with a value of less than 150 miles (241 km). For This message will continuously display, and will be example, if recurring faults are detected in a time interval accompanied by a periodic chime.
  • Page 69 UNDERSTANDING YOUR INSTRUMENT PANEL 67 • Exhaust Filter Full Safely Drive at Highway Speeds To • Incorrect DEF Detected See Dealer Remedy • Engine Will Not Restart in XXX mi Service DEF See • Exhaust Filter XX% Full – Power Reduced See Dealer Dealer •...
  • Page 70 68 UNDERSTANDING YOUR INSTRUMENT PANEL Vehicles Equipped With Passive Entry Vehicles Not Equipped With Passive Entry 1. Without pressing the brake pedal, press the ENGINE 1. Without pressing the brake pedal, cycle the ignition to START/STOP button and cycle the ignition to the the ON/RUN position (do not start the engine.) ON/RUN position (do not start the engine.) 2.
  • Page 71 UNDERSTANDING YOUR INSTRUMENT PANEL 69 NOTE: If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary, repeat this procedure. Vehicle Information (Customer Information Features) Press and release the UP arrow or DOWN arrow button until “Vehicle Info”...
  • Page 72 70 UNDERSTANDING YOUR INSTRUMENT PANEL Vehicle Information Sub Menus • Tire Pressure Monitor System • Battery Voltage Displays the actual tire pressure. Displays the actual battery voltage. • Oil Life • Coolant Temp Displays the actual oil life. Displays the actual coolant temperature. •...

  • Page 73: Starting And Operating

    STARTING AND OPERATING CONTENTS STARTING PROCEDURES ....73 ▫ Stopping The Engine ....80 ▫...
  • Page 74 72 STARTING AND OPERATING ADDING FUEL — 1500 DIESEL MODELS ..89 ▫ Diesel Exhaust Fluid Storage ....93 ▫ Avoid Using Contaminated Fuel ... .92 ▫...

  • Page 75: Starting Procedures

    STARTING AND OPERATING 73 STARTING PROCEDURES WARNING! (Continued) Before starting your vehicle, adjust your seat, both inside • Never leave children alone in a vehicle, or with and outside mirrors, and fasten your seat belts. access to an unlocked vehicle. Leaving children in a vehicle unattended is dangerous for a number of The starter is allowed to crank for up to 30-second reasons.

  • Page 76: Normal Starting

    74 STARTING AND OPERATING when the engine starts. If the engine fails to start, turn the CAUTION! key fob to the OFF position, wait five seconds, then repeat the “Normal Starting” procedure. • The engine is allowed to crank as long as 30 seconds.

  • Page 77: Keyless Enter-N-Go

    STARTING AND OPERATING 75 2. Press and hold the brake pedal while pressing the Keyless Enter-N-Go™ ENGINE START/STOP button once. This feature allows the driver to oper- NOTE: A delay of the start of up to five seconds is ate the ignition switch with the push possible under very cold conditions.

  • Page 78: Extreme Cold Weather

    76 STARTING AND OPERATING 3. The system will automatically engage the starter to periods and should be plugged in two hours prior to crank the engine. If the vehicle fails to start, the starter start. Its use is required for cold starts with temperatures will disengage automatically after 30 seconds.
  • Page 79 STARTING AND OPERATING 77 the engine should start in all conditions and no type of WARNING! (Continued) starting fluid should be used. • Never leave children alone in a vehicle, or with access to an unlocked vehicle. Allowing children to WARNING! be in a vehicle unattended is dangerous for a •...

  • Page 80: Normal Operation

    78 STARTING AND OPERATING NORMAL OPERATION Cold Weather Precautions Observe the following when the diesel engine is operat- Operation in ambient temperature below 32°F (0°C) may ing. require special considerations. The following charts sug- gest these options: • All message center lights are off. Fuel Operating Range •...
  • Page 81 STARTING AND OPERATING 79 NOTE: Engine Oil Usage Refer to “Maintenance Procedures” in “Maintaining Your • Use of Climatized Ultra Low Sulfur Diesel Fuel or Vehicle” for the correct engine oil viscosity. Number 1 Ultra Low Sulfur Diesel Fuel results in a noticeable decrease in fuel economy.

  • Page 82: Engine Idling

    80 STARTING AND OPERATING Engine Idling Stopping The Engine Avoid prolonged idling, long periods of idling may be After full load operation, idle the engine for a few harmful to your engine because combustion chamber minutes before shutting it down. This idle period will temperatures can drop so low that the fuel may not burn allow the lubricating oil and coolant to carry excess heat completely.

  • Page 83: Cooling System Tips - Automatic Transmission

    STARTING AND OPERATING 81 NOTE: Under certain conditions the engine fan will run Do Not Operate The Engine With Low Oil after the engine is turned off. These conditions are under Pressure high load and high temperature conditions. If the low oil pressure warning light turns on while driving, stop the vehicle and shut down the engine as Cooling System Tips —...

  • Page 84: Engine Block Heater - If Equipped

    82 STARTING AND OPERATING Do Not Operate The Engine With Failed Parts ENGINE BLOCK HEATER — IF EQUIPPED All engine failures give some warning before the parts The engine block heater warms engine coolant and fail. Be on the alert for changes in performance, sounds, permits quicker starts in cold weather.

  • Page 85: Fuel Requirements

    STARTING AND OPERATING 83 provide good performance. If the vehicle is exposed to WARNING! extreme cold (below 20°F or -7°C), or is required to operate at colder-than-normal conditions for prolonged Remember to disconnect the cord before driving. periods, use climatized No. 2 diesel fuel or dilute the No. Damage to the 110–115 Volt electrical cord could 2 diesel fuel with 50% No.

  • Page 86: Fuel Specifications

    84 STARTING AND OPERATING fuel conditioners should not be required in your vehicle. NOTE: If available in your area, a high cetane “premium” diesel • If you accidentally fill the fuel tank with gasoline on fuel may offer improved cold-starting and warm-up your diesel vehicle, do not start the engine.

  • Page 87: Biodiesel Fuel Requirements

    STARTING AND OPERATING 85 Biodiesel Fuel Requirements CAUTION! A maximum blend of 5% biodiesel meeting ASTM speci- Failure to comply with Oil Change requirements for fication D975 is recommended for use with your diesel vehicles operating on biodiesel blends between 6% engine.
  • Page 88 86 STARTING AND OPERATING Fuel Quality — Must Comply With ASTM CAUTION! Standards Use of blends greater than 20% is not approved. Use The quality of Biodiesel fuel may vary widely. Only fuel of blends greater than 20% can result in engine produced by a BQ9000 supplier to the following specifi- damage.
  • Page 89 STARTING AND OPERATING 87 Fuel Water Separation — Must Use Mopar Biodiesel Fuel Filter Change Intervals Approved Fuel Filter Elements The use of biodiese requires intervals shorter than the Biodiesel fuel has a natural affinity to water and water outlined 30,000 miles (48 280 km) and must not exceed accelerates microbial growth.

  • Page 90: Diesel Exhaust Fluid

    88 STARTING AND OPERATING DIESEL EXHAUST FLUID System Overview Your vehicle is equipped with a Selective Catalytic Re- This vehicle is equipped with a Diesel Exhaust Fluid duction system to meet the very stringent diesel emis- (DEF) injection system and a Selective Catalytic Reduc- sions standards required by the Environmental Protec- tion (SCR) catalyst to meet the emission requirements.

  • Page 91: Adding Fuel - 1500 Diesel Models

    STARTING AND OPERATING 89 The DEF injection system and SCR catalyst enable the ADDING FUEL — 1500 DIESEL MODELS achievement of diesel emissions requirements; while 1. Open the fuel filler door. maintaining outstanding fuel economy, drivability, torque and power ratings.
  • Page 92 90 STARTING AND OPERATING NOTE: There is no fuel filler cap. A flapper door inside Emergency Fuel Can Refueling the filler pipe seals the system. Most fuel cans will not open the flapper door. 2. Insert the fuel nozzle fully into the filler pipe – the A funnel is provided to open the flapper door to allow nozzle opens and holds the flapper door while refuel- emergency refueling with a fuel can.
  • Page 93 Emergency Fuel Fill Location NOTE: Ensure funnel is inserted fully to hold flapper door open. Fuel Fill Funnel Location 1500 Models 2. Insert funnel into same filler pipe opening as the fuel 3. Pour fuel into funnel opening. nozzle.

  • Page 94: Avoid Using Contaminated Fuel

    92 STARTING AND OPERATING Avoid Using Contaminated Fuel CAUTION! Fuel that is contaminated by water or dirt can cause To avoid fuel spillage and overfilling, do not “top severe damage to the engine fuel system. Proper main- off” the fuel tank after filling. tenance of the engine fuel filter and fuel tank is essential.

  • Page 95: Diesel Exhaust Fluid Storage

    STARTING AND OPERATING 93 If the vehicle will not start, refer to “Maintenance DEF is subject to freezing at the lowest temperatures. For Procedures/Priming If The Engine Has Run Out Of Fuel” example, DEF may freeze at temperatures at or below in “Maintaining Your Vehicle”...
  • Page 96 “Maintaining Your Vehicle” for the correct fluid type. 1. Remove cap from DEF tank (located on drivers side of DEF Filler Cap And Fuel Fill 1500/2500/3500 Models the vehicle or in fuel door). 1 — Diesel Exhaust Fluid Fill Location 2 —...
  • Page 97 STARTING AND OPERATING 95 NOTE: CAUTION! • The DEF gauge may take up to five seconds to update • To avoid DEF spillage, and possible damage to the after adding a gallon or more of Diesel Exhaust Fluid DEF tank from overfilling, do not “top off” the DEF (DEF) to the DEF tank.
  • Page 98 96 STARTING AND OPERATING 3. Stop filling the DEF tank immediately when any of the Extra care should be taken when filling with portable following happen: DEF stops flowing from the fill containers to avoid overfilling. Note the level of the DEF bottle into the DEF tank, DEF splashes out the filler gauge in your instrument cluster.

  • Page 99: Maintaining Your Vehicle

    MAINTAINING YOUR VEHICLE CONTENTS ENGINE COMPARTMENT — 3.0L DIESEL ..98 ▫ Maintenance-Free Batteries ....111 MAINTENANCE PROCEDURES ... .99 ▫...

  • Page 100: Engine Compartment - 3.0L Diesel

    98 MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT — 3.0L DIESEL 1 — Air Cleaner Filter 5 — Battery 2 — Engine Oil Dipstick 6 — Power Distribution Center (PDC) 3 — Engine Oil Fill 7 — Washer Fluid Reservoir 4 — Brake Fluid Reservoir 8 —...

  • Page 101: Maintenance Procedures

    MAINTAINING YOUR VEHICLE 99 MAINTENANCE PROCEDURES CAUTION! (Continued) The pages that follow contain the required maintenance • Your vehicle has been built with improved fluids services determined by the engineers who designed your that protect the performance and durability of your vehicle.

  • Page 102: Engine Oil

    100 MAINTAINING YOUR VEHICLE Engine Oil Engine Oil Selection For best performance and maximum protection under all types of operating conditions, the manufacturer recom- mends engine oils that meet the requirements of Chrysler Material Standard MS-11106, and that are approved to ACEA C3.
  • Page 103 MAINTAINING YOUR VEHICLE 101 mark. The total capacity from the MIN mark to the MAX Change Engine Oil mark is 1.3 qts (1.2 L). Refer to the “Maintenance Schedule” for the proper maintenance intervals. CAUTION! Engine Oil Viscosity (SAE Grade) Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure.

  • Page 104: Engine Air Cleaner Filter

    102 MAINTAINING YOUR VEHICLE which is recommended for all operating temperatures. indiscriminately discarded, can present a problem to the This engine oil improves low temperature starting and environment. Contact your authorized dealer, service vehicle fuel economy. station or governmental agency for advice on how and where used oil and oil filters can be safely discarded in Materials Added To Engine Oil your area.
  • Page 105 MAINTAINING YOUR VEHICLE 103 Engine Air Cleaner Filter Selection WARNING! The quality of replacement engine air cleaner filters The air induction system (air cleaner, hoses, etc.) varies considerably. Only high quality filters should be provides a measure of protection. Do not remove the used to assure most efficient service.
  • Page 106 104 MAINTAINING YOUR VEHICLE Engine Air Cleaner Filter Removal 2. Lift the air cleaner cover to access the air cleaner filter. 1. Release the spring clips from the air cleaner cover. Open Air Cleaner Filter Assembly 3.0 Diesel Air Cleaner Filter Cover 1 —...
  • Page 107 MAINTAINING YOUR VEHICLE 105 3. Remove the air cleaner filter element from the housing Engine Air Cleaner Filter Installation assembly. NOTE: Inspect and clean the housing if dirt or debris is present before replacing the air filter element. 1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface facing downward.

  • Page 108: Draining Fuel/Water Separator Filter

    106 MAINTAINING YOUR VEHICLE Draining Fuel/Water Separator Filter The fuel filter/water separator filter housing is located above the rear axle next to the fuel tank. The best access to this water drain valve is from under the vehicle. CAUTION! • Do not drain the fuel/water separator filters when the engine is running.
  • Page 109 MAINTAINING YOUR VEHICLE 107 NOTE: Care should be taken in disposing of used fluids CAUTION! from your vehicle. Used fluids, indiscriminately dis- carded, can present a problem to the environment. Con- If the “Water In Fuel Indicator Light” remains on, DO tact an authorized dealer, service station, or government NOT START the engine before you drain water from agency for advice on recycling programs and for where...

  • Page 110: Underbody Mounted Fuel Filter Replacement

    108 MAINTAINING YOUR VEHICLE If more than two ounces or 60 milliliters of fuel have been drained, follow the directions for “Priming If The Engine Has Run Out Of Fuel.” Underbody Mounted Fuel Filter Replacement NOTE: Using a fuel filter that does not meet the manu- facturer’s filtration and water separating requirements can severely impact fuel system life and reliability.

  • Page 111: Priming If The Engine Has Run Out Of Fuel

    MAINTAINING YOUR VEHICLE 109 3. Open the water drain valve, and let any accumulated Priming If The Engine Has Run Out Of Fuel water drain. WARNING! 4. Close the water drain valve. Do not open the high pressure fuel system with the 5.
  • Page 112 110 MAINTAINING YOUR VEHICLE CAUTION! CAUTION! The starter motor will engage for approximately 30 Due to lack of lubricants in alcohol or gasoline, the seconds at a time. Allow two minutes between crank- use of these fuels can cause damage to the fuel ing intervals.

  • Page 113: Intervention Regeneration Strategy - Message Process Flow

    MAINTAINING YOUR VEHICLE 111 Intervention Regeneration Strategy — Message WARNING! Process Flow A hot exhaust system can start a fire if you park over This engine meets all required diesel engine emissions materials that can burn. Such materials might be standards.

  • Page 114: Cooling System

    112 MAINTAINING YOUR VEHICLE Cooling System CAUTION! WARNING! It is essential when replacing the cables on the battery that the positive cable is attached to the You or others can be badly burned by hot engine positive post and the negative cable is attached to the coolant (antifreeze) or steam from your radiator.
  • Page 115 MAINTAINING YOUR VEHICLE 113 spraying water from a garden hose vertically down the Cooling System — Drain Flush And Refill face of the A/C condenser (if equipped) or the back of the If the engine coolant (antifreeze) is dirty or contains a radiator core.
  • Page 116 114 MAINTAINING YOUR VEHICLE CAUTION! CAUTION! (Continued) • Do not use water alone or alcohol-based engine • Mixing of engine coolant (antifreeze) other than coolant (antifreeze) products. Do not use additional specified Organic Additive Technology (OAT) en- rust inhibitors or antirust products, as they may not gine coolant (antifreeze), may result in engine be compatible with the radiator engine coolant and damage and may decrease corrosion protection.
  • Page 117 MAINTAINING YOUR VEHICLE 115 you use the same engine coolant (OAT coolant conform- • Use only high purity water such as distilled or deion- ing to MS.90032) throughout the life of your vehicle. ized water when mixing the water/engine coolant (antifreeze) solution.
  • Page 118 116 MAINTAINING YOUR VEHICLE • Mixing engine coolant (antifreeze) types is not recom- WARNING! mended and can result in cooling system damage. If HOAT and OAT coolant are mixed in an emergency, • Do not open hot engine cooling system. Never add have a authorized dealer drain, flush, and refill with engine coolant (antifreeze) when the engine is OAT coolant (conforming to MS.90032) as soon as...
  • Page 119 MAINTAINING YOUR VEHICLE 117 engine coolant (antifreeze) in open containers or allow it • Check the coolant freeze point in the radiator and in the to remain in puddles on the ground. If ingested by a child coolant expansion bottle. If engine coolant (antifreeze) or pet, seek emergency assistance immediately.

  • Page 120: Charge Air Cooler - Inter-Cooler

    118 MAINTAINING YOUR VEHICLE • Do not change the thermostat for Summer or Winter To guarantee optimum performance of the system, keep operation. If replacement is ever necessary, install ONLY the surfaces of the charge air cooler, condenser and the correct type thermostat. Other designs may result in radiator clean and free of debris.
  • Page 121 MAINTAINING YOUR VEHICLE 119 With disc brakes, the fluid level can be expected to fall as WARNING! (Continued) the brake linings wear. However, an unexpected drop in • To avoid contamination from foreign matter or mois- fluid level may be caused by a leak and a system check ture, use only new brake fluid or fluid that has been should be conducted.

  • Page 122: Fluid Capacities

    120 MAINTAINING YOUR VEHICLE WARNING! (Continued) • Do not allow petroleum based fluid to contaminate the brake fluid. Brake seal components could be damaged, causing partial or complete brake failure. This could result in an accident. FLUID CAPACITIES U.S. Metric Fuel (Approximate) 3.0L Diesel Engine 26 Gallons...
  • Page 123 MAINTAINING YOUR VEHICLE 121 U.S. Metric Cooling System 3.0L Turbo Diesel Engine 11.6 Quarts 11 Liters (MOPAR® Engine Coolant/ Antifreeze 10 Year/150,000 Mile Formula OAT (Organic Additive Technology))

  • Page 124: Fluids, Lubricants And Genuine Parts

    122 MAINTAINING YOUR VEHICLE FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Fluid, Lubricant, or Genuine Part Engine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT (Organic Additive Technology). Engine Oil Only use ACEA C3 5W-30 Synthetic Low Ash engine oil meeting Chrysler material standard MS-11106 or Pennzoil Ultra Euro L full synthetic 5W-30 motor oil.
  • Page 125 MAINTAINING YOUR VEHICLE 123 Component Fluid, Lubricant, or Genuine Part Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system.
  • Page 126 124 MAINTAINING YOUR VEHICLE NOTE: If the vehicle is exposed to extreme cold (below CAUTION! 20°F or -7°C), or is required to operate at colder-than- normal conditions for prolonged periods, use climatized • Mixing of engine coolant (antifreeze) other than No.
  • Page 127 MAINTAINING YOUR VEHICLE 125 CAUTION! (Continued) • Do not use water alone or alcohol-based engine coolant (antifreeze) products. Do not use additional rust inhibitors or antirust products, as they may not be compatible with the radiator engine coolant and may plug the radiator. •...

  • Page 128: Chassis

    Failure to use the correct fluid may affect the function or perfor- mance of your transmission. Transfer Case We recommend you use MOPAR® BW44–44 Transfer Case Fluid. Front Axle – 1500 Four-Wheel We recommend you use MOPAR® GL-5 Synthetic Axle Lubricant SAE 75W-85. Drive Models Rear Axle We recommend you use MOPAR®...

  • Page 129: Maintenance Schedule

    MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE ... . .128 ▫ Additional Maintenance — B6 To B20 Biodiesel ......132 ▫...
  • Page 130 128 MAINTENANCE SCHEDULE than your authorized dealer, the message can be reset by MAINTENANCE SCHEDULE referring to the steps described under “Electronic Vehicle Your vehicle is equipped with an automatic oil change Information Center (EVIC)” or “Driver Information Dis- indicator system. The oil change indicator system will play (DID)”...
  • Page 131 MAINTENANCE SCHEDULE 129 Required Maintenance At Every Oil Change Interval As Indicated By Oil Change Indicator System: Refer to the Maintenance Schedules on the following pages for required maintenance. • Inspect brake pads, shoes, rotors, drums, hoses and park brake. At Every Oil Change Interval As Indicated By Oil •...
  • Page 132 130 MAINTENANCE SCHEDULE Maintenance Chart — Diesel Fuel Up To B5 Biodiesel Mileage or time passed (whichever comes first) Or Years: 1 Or Kilometers: Additional Inspections Completely fill the Diesel Exhaust Fluid tank. Inspect the CV/Universal joints. Inspect front suspension, tie rod ends, and re- place if necessary.
  • Page 133 MAINTENANCE SCHEDULE 131 Mileage or time passed (whichever comes first) Or Years: 1 Or Kilometers: Inspect the transfer case fluid. Additional Maintenance Replace fuel filter and drain water from the fuel filter assembly. Replace engine air filter. Replace the air conditioning filter. Flush and replace the engine coolant at 10 years or 150,000 miles (240,000 km) whichever comes first.
  • Page 134 132 MAINTENANCE SCHEDULE Additional Maintenance — B6 To B20 Biodiesel WARNING! NOTE: • You can be badly injured working on or around a • Under no circumstances should oil change intervals motor vehicle. Do only service work for which you exceed 8,000 miles (12 875 km) or six months, which- have the knowledge and the right equipment.
  • Page 135 MAINTENANCE SCHEDULE 133 Additional Maintenance Chart — B6 to B20 Biodiesel Mileage or time passed (whichever comes first) Or Years: 1 Or Kilometers: Additional B6 to B20 Maintenance Replace fuel filter and drain water from the fuel filter assembly.
  • Page 136 134 MAINTENANCE SCHEDULE WARNING! • You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent me- chanic.
  • Page 137 RAM 2500 / 3500 / 4500 / 5500...
  • Page 139 TABLE OF CONTENTS SECTION PAGE INTRODUCTION ............139 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE .

  • Page 141: Introduction

    INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC . .140...
  • Page 142 140 INTRODUCTION NOTE: A MESSAGE FROM CHRYSLER GROUP LLC Chrysler Group LLC and Cummins® welcome you as a • Some aftermarket products may cause severe engine/ Cummins® turbocharged diesel-powered truck owner. transmission and/or exhaust system damage. Your Your diesel truck will sound, feel, drive, and operate vehicle’s Powertrain Control Systems can detect and differently from a gasoline-powered truck.
  • Page 143 INTRODUCTION 141 your vehicle. This information may be used to determine if repair will be covered by the New Vehicle Limited Warranty. There is a probability that the use of a “performance chip” will prohibit the engine from starting. In this instance, the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it’s factory settings.

  • Page 145: Things To Know Before Starting Your Vehicle

    THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM — ENGINE BREAK-IN RECOMMENDATIONS . . .147 IF EQUIPPED ......144 ▫...
  • Page 146 144 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE REMOTE STARTING SYSTEM — IF EQUIPPED How To Use Remote Start All of the following conditions must be met before the This system uses the Remote Keyless Entry engine will remote start: (RKE) transmitter to start the engine conve- •...
  • Page 147 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 145 • Wait To Start Light is not illuminated • Remote Start Aborted - Hood Ajar • Remote Start Aborted - Fuel Low WARNING! • Remote Start Aborted - System Fault • Do not start or run an engine in a closed garage or The EVIC/DID message stays active until the ignition is confined area.
  • Page 148 146 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE NOTE: NOTE: To avoid unintentional shut downs, the system will disable the one time push of the REMOTE START • The park lamps will turn on and remain on during button for two seconds after receiving a valid Remote Remote Start mode.
  • Page 149 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 147 Remote Start Comfort Systems — If Equipped • Warm up the engine before placing it under load. When remote start is activated, the heated steering • Do not operate the engine at idle for prolonged wheel, and driver heated seat features will automatically periods.
  • Page 150 148 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE For additional vehicle break-in requirements, refer to “Trailer Towing” in “Starting And Operating” of the Owners Manual. Because of the construction of the Cummins® turbo- charged diesel engine, engine run-in is enhanced by loaded operating conditions which allow the engine parts to achieve final finish and fit during the first 6,000 miles (10 000 km).

  • Page 151: Understanding Your Instrument Panel

    ▫ Vehicle Information (Customer Information ▫ RAM Active Air System ....205 Features)......177 ▫...

  • Page 152: Instrument Cluster

    150 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER...

  • Page 153: Instrument Cluster Descriptions

    UNDERSTANDING YOUR INSTRUMENT PANEL 151 ignition switch is turned to the ON/RUN position, have Instrument Cluster Descriptions the light inspected by an authorized dealer. 1. Tachometer 3. Malfunction Indicator Light (MIL) 1. The tachometer indicates engine speed in Revolutions Per Minute (RPM x 1000). The Malfunction Indicator Light (MIL) is part of an Onboard Diagnostic (OBDII) system 2.
  • Page 154 152 UNDERSTANDING YOUR INSTRUMENT PANEL Although your vehicle will usually be drivable and not WARNING! (Continued) need towing, see your authorized dealer for service as drive slowly or park over flammable substances such soon as possible. as dry plants, wood, cardboard, etc. This could result in death or serious injury to the driver, occupants or CAUTION! others.
  • Page 155 UNDERSTANDING YOUR INSTRUMENT PANEL 153 (kilometers) at speeds greater than 30 mph (48 km/h), see 5. High Beam Indicator your authorized dealer as soon as possible to have the This indicator shows that headlights are on problem diagnosed and corrected. high beam.
  • Page 156 154 UNDERSTANDING YOUR INSTRUMENT PANEL 7. Front Fog Light Indicator — If Equipped 10. Tire Pressure Monitoring Telltale Light This indicator will illuminate when the front Each tire, including the spare (if provided), fog lights are on. should be checked monthly when cold and inflated to the inflation pressure recommended by the vehicle manufacturer on the vehicle 8.
  • Page 157 UNDERSTANDING YOUR INSTRUMENT PANEL 155 reduces fuel efficiency and tire tread life, and may affect alternate tires or wheels on the vehicle that prevent the the vehicle’s handling and stopping ability. TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more Please note that the TPMS is not a substitute for proper tires or wheels on your vehicle, to ensure that the tire maintenance, and it is the driver’s responsibility to...
  • Page 158 156 UNDERSTANDING YOUR INSTRUMENT PANEL 12. Electric Power Steering Malfunction Warning Light CAUTION! (Continued) — If Equipped sensor to become inoperable. After using an after- This telltale is on when the Electric Power market tire sealant it is recommended that you take Steering is not operating and needs service.
  • Page 159 UNDERSTANDING YOUR INSTRUMENT PANEL 157 If the light remains lit with the engine running, your rotate at the same speed. Low range provides a greater vehicle will usually be drivable. However, see an autho- gear reduction ratio to provide increased torque at the rized dealer for service as soon as possible.
  • Page 160 158 UNDERSTANDING YOUR INSTRUMENT PANEL For further information on four-wheel drive operation 20. Air Bag Warning Light and proper use, refer to “Four-Wheel Drive Operation — This light will turn on for four to eight seconds If Equipped” in “Starting And Operating”. as a bulb check when the ignition switch is first 18.
  • Page 161 UNDERSTANDING YOUR INSTRUMENT PANEL 159 NOTE: The highest available transmission gear is dis- If the light remains on when the parking brake has been played in the lower right corner of the EVIC whenever disengaged, and the fluid level is at the full mark on the the Electronic Range Select (ERS) feature is active.
  • Page 162 160 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: The light may flash momentarily during sharp Operation of the Brake Warning Light can be checked by cornering maneuvers, which change fluid level condi- turning the ignition switch from the OFF position to the tions.
  • Page 163 UNDERSTANDING YOUR INSTRUMENT PANEL 161 26. Seat Belt Reminder Light 28. TOW/HAUL When the ignition switch is first turned to The TOW HAUL button is located on the center ON/RUN, this light will turn on for four to stack upper switch bank. This light will illumi- eight seconds as a bulb check.
  • Page 164 162 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: • The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F • The gauge may take up to five seconds to update after (-11C).

  • Page 165: Instrument Cluster

    UNDERSTANDING YOUR INSTRUMENT PANEL 163 INSTRUMENT CLUSTER...

  • Page 166: Instrument Cluster Descriptions

    164 UNDERSTANDING YOUR INSTRUMENT PANEL If the ABS light remains on or turns on while driving, it Instrument Cluster Descriptions indicates that the anti-lock portion of the brake system is 1. Tachometer not functioning and that service is required. However, The tachometer indicates engine speed in Revolutions the conventional brake system will continue to operate Per Minute (RPM x 1000).
  • Page 167 UNDERSTANDING YOUR INSTRUMENT PANEL 165 testing the light will come on when the ignition is first CAUTION! turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the Prolonged driving with the Malfunction Indicator bulb does not come on during starting, have the condi- Light (MIL) on could cause damage to the engine...
  • Page 168 166 UNDERSTANDING YOUR INSTRUMENT PANEL 4. Turn Signal Indicators off the engine. DO NOT operate the vehicle until the cause is corrected. The arrow will flash with the exterior turn signal when the turn signal lever is operated. CAUTION! Driving with a hot engine cooling system could damage your vehicle.
  • Page 169 UNDERSTANDING YOUR INSTRUMENT PANEL 167 master cylinder reservoir, it indicates a possible brake WARNING! hydraulic system malfunction or that a problem with the Brake Booster has been detected by the Anti-Lock Brake A hot engine cooling system is dangerous. You or System (ABS)/Electronic Stability Control (ESC) system.
  • Page 170 168 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: The light may flash momentarily during sharp Operation of the Brake Warning Light can be checked by cornering maneuvers, which change fluid level condi- turning the ignition switch from the OFF position to the tions.
  • Page 171 UNDERSTANDING YOUR INSTRUMENT PANEL 169 8. Seat Belt Reminder Light dealer as soon as possible. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for When the ignition switch is first turned to further information. ON/RUN, this light will turn on for four to 10.
  • Page 172 170 UNDERSTANDING YOUR INSTRUMENT PANEL 12. Park/Headlight ON Indicator — If Equipped 16. Tire Pressure Monitoring Telltale Light This indicator will illuminate when the park Each tire, including the spare (if provided), lights or headlights are turned on. should be checked monthly when cold and inflated to the inflation pressure recommended by the vehicle manufacturer on the vehicle 13.
  • Page 173 UNDERSTANDING YOUR INSTRUMENT PANEL 171 reduces fuel efficiency and tire tread life, and may affect alternate tires or wheels on the vehicle that prevent the the vehicle’s handling and stopping ability. TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more Please note that the TPMS is not a substitute for proper tires or wheels on your vehicle, to ensure that the tire maintenance, and it is the driver’s responsibility to...
  • Page 174 172 UNDERSTANDING YOUR INSTRUMENT PANEL 18. Driver Information Display (DID) CAUTION! (Continued) The Driver Information Display (DID) features an inter- sensor to become inoperable. After using an after- active display that is located in the instrument cluster. market tire sealant it is recommended that you take For further information, refer to “Driver Information your vehicle to an authorized dealership to have your Display (DID)”...
  • Page 175 UNDERSTANDING YOUR INSTRUMENT PANEL 173 20. Driver Information Display (DID) Menu 23. Electronic Stability Control (ESC) Activation/ Malfunction Indicator Light — If Equipped Driver Information Display (DID) features an interactive display of the main menu’s that is located in the instru- The “ESC Activation/Malfunction Indicator ment cluster.
  • Page 176 174 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: Information Display (DID) section under the heading of Diesel Exhaust Fluid (DEF) Warning Messages. • The “ESC Off Indicator Light” and the “ESC Activation/Malfunction Indicator Light” come on mo- NOTE: mentarily each time the ignition switch is turned to •...

  • Page 177: Electronic Vehicle Information Center (Evic)

    UNDERSTANDING YOUR INSTRUMENT PANEL 175 This system conveniently allows the driver to select a ELECTRONIC VEHICLE INFORMATION CENTER variety of useful information by pressing the switches (EVIC) mounted on the steering wheel. The Electronic Vehicle Information Center (EVIC) fea- tures a driver-interactive display that is located in the Refer to “Electronic Vehicle Information Center –...
  • Page 178 176 UNDERSTANDING YOUR INSTRUMENT PANEL • Exhaust Filter Full – Power Reduced See Dealer — If • Service DEF System See Dealer Equipped • 5 MPH Max Speed in XXX mi Service DEF System See • Exhaust Service Required – See Dealer Now — If Dealer Equipped •...

  • Page 179: Vehicle Information (Customer Information Features)

    UNDERSTANDING YOUR INSTRUMENT PANEL 177 Vehicle Information (Customer Information Features) Push and release the UP arrow or DOWN arrow button until “Vehicle Info” displays in the Cluster. Push the RIGHT arrow or LEFT arrow button to scroll through the available Vehicle Information sub menu(s) to display anyone of the following choices.
  • Page 180 178 UNDERSTANDING YOUR INSTRUMENT PANEL Vehicle Information Sub Menus • Trans Temperature • Battery Voltage Displays the actual automatic transmission sump tem- perature. Displays the actual battery voltage. • Engine Hours NOTE: The battery voltage may show a fluctuation at various engine temperatures.

  • Page 181: Electronic Vehicle Information Center (Evic) Displays - 3.5" Display

    UNDERSTANDING YOUR INSTRUMENT PANEL 179 • Exhaust Brake Electronic Vehicle Information Center (EVIC) Displays — 3.5” Display Displays the actual exhaust brake power. • Turbo Boost Displays the actual turbo boost value. • Tire Pressure Monitor System Displays the actual tire pressure. •...
  • Page 182 180 UNDERSTANDING YOUR INSTRUMENT PANEL The EVIC displays are located in the center portion of the 4. EVIC White Telltales cluster and consists of seven sections: • Electronic Speed Control Ready This light will turn on when the electronic 1. Compass Display speed control is ON.
  • Page 183 UNDERSTANDING YOUR INSTRUMENT PANEL 181 5. EVIC Amber Telltales If this telltale turns on, safely pull over and stop the vehicle. Then, shift the transmission into PARK and run • Low Fuel Telltale the engine at idle or faster until the light turns off. When the fuel level reaches approximately 3.0 gal (11.0 L) this light will turn on, and remain on until CAUTION!
  • Page 184 182 UNDERSTANDING YOUR INSTRUMENT PANEL • Air Suspension Payload Protection Telltale — If • Water In Fuel Indicator Light — Diesel Only Equipped The “Water In Fuel Indicator Light” will illu- This telltale will turn on to indicate that the minate when there is water detected in the fuel maximum payload may have been exceeded or filters.
  • Page 185 UNDERSTANDING YOUR INSTRUMENT PANEL 183 • Low Diesel Exhaust Fluid Light — Diesel Only • Oil Temperature Warning Light This telltale will turn on to indicate the Diesel This telltale indicates engine oil temperature is Exhaust Fluid (DEF) is low. high.
  • Page 186 184 UNDERSTANDING YOUR INSTRUMENT PANEL • Electronic Throttle Control (ETC) Light • Engine Temperature Warning Light This light informs you of a problem with the This light warns of an overheated engine condi- Electronic Throttle Control (ETC) system. The tion. As temperatures rise and the gauge ap- light will come on when the ignition is first proaches H, this indicator will illuminate and a turned ON and remain on briefly as a bulb...
  • Page 187 UNDERSTANDING YOUR INSTRUMENT PANEL 185 • Electric Power Steering Malfunction Warning Light • Five Second Stored Messages This telltale is on when the Electric Power When the appropriate conditions occur, this type of Steering is not operating and needs service. message takes control of the main display area for five seconds and then returns to the previous screen.
  • Page 188 186 UNDERSTANDING YOUR INSTRUMENT PANEL • Unstored Messages Until RUN the vehicle before you drain the water from the fuel filters to prevent engine damage. Refer to “Maintenance These messages deal primarily with the Remote Start Procedures/Draining Fuel/Water Separator Filters” in feature.
  • Page 189 UNDERSTANDING YOUR INSTRUMENT PANEL 187 Cold Ambient Derate Mode Messages • Coolant Low — This telltale will turn on to indicate the vehicle coolant level is low. See “Adding Coolant” The vehicle will display messages when a derate (engine under the section “Maintaining Your Vehicle” for more power reduction) is activated to protect the turbocharger information.
  • Page 190 188 UNDERSTANDING YOUR INSTRUMENT PANEL maintenance may include replacing the Closed Crank- WARNING! case Ventilation (CCV) filter element. The procedure for clearing and resetting the Perform Service indica- A hot exhaust system can start a fire if you park over tor message is located in the appropriate Service materials that can burn.
  • Page 191 UNDERSTANDING YOUR INSTRUMENT PANEL 189 • By simply driving your vehicle at highway speeds for • Exhaust Service Required — See Dealer Now — This as little as 45 minutes, you can remedy the condition in messages indicates regeneration has been disabled due the particulate filter system and allow your Cum- to a system malfunction.
  • Page 192 190 UNDERSTANDING YOUR INSTRUMENT PANEL on pickup applications, and approximately 7 gallons CAUTION! (28 Liters) are required on chassis-cab applications. See your authorized dealer, as damage to the exhaust • Speed Limited to 5 MPH in XXX mi Refill DEF — system could occur soon with continued operation.
  • Page 193 UNDERSTANDING YOUR INSTRUMENT PANEL 191 • If the system detects that the level of fuel in the tank failures, or when tampering has been detected. The has increased. vehicle may be limited to a maximum speed of 5 MPH (8 km/H) if the DEF system is not serviced within less •...
  • Page 194 192 UNDERSTANDING YOUR INSTRUMENT PANEL zero, and will be accompanied by a periodic chime. • If the vehicle is shutoff and restarted. The message will continue to countdown until it • If the vehicle is idled for an extended period of time, reaches zero unless the vehicle is serviced.
  • Page 195 UNDERSTANDING YOUR INSTRUMENT PANEL 193 RAM Active Air System Vehicles Equipped With Passive Entry Your vehicle is equipped with an advanced Ram Active 1. Without pressing the brake pedal, press the ENGINE Air system that provides enhanced performance, espe- START/STOP button and cycle the ignition to the cially when towing under demanding hot or high alti- ON/RUN position (do not start the engine.)
  • Page 196 194 UNDERSTANDING YOUR INSTRUMENT PANEL 2. Press and release the DOWN arrow button to scroll seconds after a single chime has sounded, to indicate the downward through the main menu to “Vehicle Info”. next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the 3.
  • Page 197 UNDERSTANDING YOUR INSTRUMENT PANEL 195 4. Push and release the DOWN arrow button to select 3. Push and release the RIGHT arrow button to access “Reset,” then press and release the Right arrow button the “Vehicle Info” screen then scroll UP or DOWN to to select reset of the Oil Life to 100%.

  • Page 198: 7" Display

    196 UNDERSTANDING YOUR INSTRUMENT PANEL 1. Main Screen — The inner ring of the display will Driver Information Display (DID) — 7” Display illuminate in grey under normal conditions, yellow for non critical warnings, red for critical warnings and white for on demand information. 2.
  • Page 199 UNDERSTANDING YOUR INSTRUMENT PANEL 197 9. Selectable Gauge (Trans Temp, Oil Temp, Oil Life, • Five Second Stored Messages Trailer Brake, Current MPG, Fuel Filter Life, Turbo When the appropriate conditions occur, this type of Boost, Exhaust Brake, Battery Voltage) message takes control of the main display area for five 10.

  • Page 200: Did Amber Telltales

    198 UNDERSTANDING YOUR INSTRUMENT PANEL • Unstored Messages Until RUN Water In Fuel Indicator Light These messages deal primarily with the Remote Start The “Water In Fuel Indicator Light” will illu- feature. This message type is displayed until the ignition minate when there is water detected in the fuel is in the RUN state.

  • Page 201: Cold Ambient Derate Mode Messages

    UNDERSTANDING YOUR INSTRUMENT PANEL 199 NOTE: The “Wait To Start” telltale may not illuminate if • Engine Power Reduced Up To 30 Sec (Seconds) the intake manifold temperature is warm enough. During Warmup — This message will display during start up when the ambient temperature is between Low Diesel Exhaust Fluid Light -10°...
  • Page 202 200 UNDERSTANDING YOUR INSTRUMENT PANEL equipped with a state-of-the-art engine and exhaust Your vehicle has the ability to alert you to additional system. These systems are seamlessly integrated into maintenance required on your vehicle or engine. Refer to your vehicle and managed by the Powertrain Control the following messages that may be displayed on your Module (PCM).
  • Page 203 UNDERSTANDING YOUR INSTRUMENT PANEL 201 the exhaust particulate filter reaches 80% of its maxi- Filter (DPF) is self-cleaning. Maintain your current mum storage capacity. Under conditions of exclusive driving condition until regeneration is completed. short duration and low speed driving cycles, your •...

  • Page 204: Diesel Exhaust Fluid (Def) Warning Messages

    202 UNDERSTANDING YOUR INSTRUMENT PANEL • Exhaust Filter Full — Power Reduced See Dealer — message sequence is ignored, your vehicle may not This message indicates the PCM has derated the restart unless DEF is added with in the displayed mileage engine to limit the likelihood of permanent damage to shown in the Cluster message.

  • Page 205: Diesel Exhaust Fluid (Def) Fault Warning Messages

    UNDERSTANDING YOUR INSTRUMENT PANEL 203 distance mileage, and it will be accompanied by a with a fluid other than DEF, has experienced component single chime. Stating at 100 miles, remaining range will failures, or when tampering has been detected. The be continuously displayed while operating the vehicle.
  • Page 206 204 UNDERSTANDING YOUR INSTRUMENT PANEL continuously display until the mileage counter reaches • The vehicle will only be capable of a maximum speed zero, and will be accompanied by a periodic chime. of 5 MPH upon the first of the following conditions to The message will continue to countdown until it occur: reaches zero unless the vehicle is serviced.

  • Page 207: Ram Active Air System

    UNDERSTANDING YOUR INSTRUMENT PANEL 205 Vehicles Equipped With Passive Entry RAM Active Air System Your vehicle is equipped with an advanced Ram Active 1. Without pressing the brake pedal, press the ENGINE Air system that provides enhanced performance, espe- START/STOP button and place the ignition in the cially when towing under demanding hot or high alti- ON/RUN position (do not start the engine.)

  • Page 208: Oil Life Reset

    206 UNDERSTANDING YOUR INSTRUMENT PANEL Vehicles Not Equipped With Passive Entry NOTE: If the indicator message illuminates when you start the vehicle, the oil change indicator system did not 1. Without pressing the brake pedal, cycle the ignition to reset. If necessary, repeat this procedure. the ON/RUN position (do not start the engine.) Oil Life Reset 2.
  • Page 209 UNDERSTANDING YOUR INSTRUMENT PANEL 207 Vehicles Equipped With Passive Entry Vehicles Not Equipped With Passive Entry 1. Without pressing the brake pedal, press the ENGINE 1. Without pressing the brake pedal, cycle the ignition to START/STOP button and cycle the ignition to the the ON/RUN position (do not start the engine.) ON/RUN position (do not start the engine.) 2.

  • Page 211: Starting And Operating

    STARTING AND OPERATING CONTENTS STARTING PROCEDURES ....211 ▫ Starting Fluids......223 ▫...
  • Page 212 210 STARTING AND OPERATING ▫ Cooling System Tips — Automatic ▫ Downshifting ......252 Transmission ......231 ▫...
  • Page 213 STARTING AND OPERATING 211 ▫ Fuel Filler Cap ..... . .267 ▫ Adding Diesel Exhaust Fluid ... . .269 ▫...

  • Page 214: Starting Procedures

    212 STARTING AND OPERATING STARTING PROCEDURES WARNING! (Continued) Before starting your vehicle, adjust your seat, adjust both • Never leave children alone in a vehicle, or with inside and outside mirrors, and fasten your seat belts. access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a The starter should not be operated for more than 15- number of reasons.

  • Page 215: Manual Transmission - If Equipped

    STARTING AND OPERATING 213 Manual Transmission — If Equipped Keyless Enter-N-Go™ — If Equipped Apply the parking brake, place the shift lever in NEU- TRAL and press the clutch pedal to the floor before This feature allows the driver to oper- starting the vehicle.
  • Page 216 214 STARTING AND OPERATING 4. If you wish to stop the cranking of the engine prior to To Turn Off The Engine Using ENGINE START/STOP the engine starting, remove your foot from the brake Button pedal and press the button again. 1.
  • Page 217 STARTING AND OPERATING 215 NOTE: If the ignition switch is left in the ACC or RUN 3. Press the ENGINE START/STOP button a second time (engine not running) position and the transmission is in to change the ignition to the RUN position. PARK, the system will automatically time out after 30 4.
  • Page 218 216 STARTING AND OPERATING Follow the steps in the “Normal Starting” procedure CAUTION! except: If the “Water in Fuel Indicator Light” remains on, DO 1. Pushing the engine start button with the driver’s foot NOT START engine before you drain the water from on the brake will move the ignition from OFF or ACC the fuel filters to avoid engine damage.

  • Page 219: Extreme Cold Weather

    STARTING AND OPERATING 217 5. After engine start-up, check to see that there is oil seconds and then back ON. Repeat steps 1 through 7 of pressure. “Keyless Enter-N-Go™ Starting Procedure – Engine Manifold Air Temperature Below 66° F (19° C).” 6.

  • Page 220: Normal Starting Procedure - Engine Manifold Air Temperature Above 66° F (19° C)

    218 STARTING AND OPERATING • A heated intake air system both improves engine CAUTION! starting and reduces the amount of white smoke generated by a warming engine. If the “Water in Fuel Indicator Light” remains on, DO NOT START the engine before you drain the water Normal Starting Procedure —...

  • Page 221: Starting Procedure - Engine Manifold Air Temperature 0°F To 66°F (-18°C To 19°C)

    STARTING AND OPERATING 219 Starting Procedure — Engine Manifold Air CAUTION! Temperature 0°F To 66°F (–18°C to 19°C) Do not crank engine for more than 15 seconds at a NOTE: The temperature displayed in the Electronic time or starter motor damage may result. Turn the Vehicle Information Center (EVIC) or Driver Information ignition switch to the OFF position and wait at least Display (DID) does not necessarily reflect the engine...
  • Page 222 220 STARTING AND OPERATING 2. While the Wait To Start” telltale is on, the EVIC/DID CAUTION! will additionally display a gauge or bar whose initial length represents the full Wait To Start time period. Do not crank engine for more than 15 seconds at a Its length will decrease until it disappears when the time or starter motor damage may result.

  • Page 223: Starting Procedure - Engine Manifold Air Temperature Below 0°F (-18°C)

    STARTING AND OPERATING 221 • Automatic equipped vehicles with optional Keyless Starting Procedure — Engine Manifold Air Enter-N-Go™ – If the start button is pushed once Temperature Below 0°F (-18°C) while in park with the ignition off and driver’s foot on In extremely cold weather below 0°F (-18°C) it may be the brake pedal, the vehicle will automatically crank beneficial to cycle the manifold heaters twice before...
  • Page 224 222 STARTING AND OPERATING NOTE: Excessive white smoke and poor engine perfor- NOTE: mance will result if manifold heaters are not recycled. • Engine idle speed will automatically increase to 1,000 2. Heat generated by the manifold heaters dissipates RPM and engage the Variable Geometry Turbocharger rapidly in a cold engine.

  • Page 225: Starting Fluids

    STARTING AND OPERATING 223 Starting Fluids WARNING! WARNING! • Do not leave children or animals inside parked vehicles in hot weather. Interior heat build up may Starting fluids or flammable liquids must never be cause serious injury or death. used in the Cummins® diesel engine (see Warning •...

  • Page 226: Normal Operation - Diesel Engine

    224 STARTING AND OPERATING NORMAL OPERATION — DIESEL ENGINE WARNING! (Continued) Observe the following when the engine is operating. • Never leave children alone in a vehicle, or with access to an unlocked vehicle. Allowing children to be in a •...

  • Page 227: Cold Weather Precautions

    STARTING AND OPERATING 225 NOTE: Cold Weather Precautions Operation in ambient temperature below 32°F (0°C) may • Use of Climatized Ultra Low Sulfur Diesel Fuel or require special considerations. The following charts sug- Number 1 Ultra Low Sulfur Diesel Fuel results in a gest these options: noticeable decrease in fuel economy.
  • Page 228 226 STARTING AND OPERATING diesel engine. However, if seasonably adjusted fuel is cycling frequently, increase the size of the opening in the not available and you are operating below 20°F (-6°C), winter front. A suitable cold weather cover is available Mopar®...

  • Page 229: Engine Idling

    STARTING AND OPERATING 227 NOTE: High-speed, no-load running of a cold engine can NOTE: If ambient temperatures are low and the coolant result in excessive white smoke and poor engine perfor- temperature is below 180°F (82°C), the engine idle speed mance.
  • Page 230 “Electronic Vehicle Information the RPM, press and hold the ACCEL/RESUME switch Center (EVIC)” or “Driver Information Display (DID)” and the idle speed will increase to approximately 1500 for further information. RPM. To decrease the RPM, press and hold the DECEL switch and the idle speed will decrease to approxi- Idle-Up Feature —...

  • Page 231: Stopping The Engine

    STARTING AND OPERATING 229 NOTE: Stopping The Engine Idle the engine a few minutes before routine shutdown. • During engine shut down on vehicles equipped with After full load operation, idle the engine three to five manual transmissions, it is normal for the diesel en- minutes before shutting it down.

  • Page 232: Idle Shutdown

    230 STARTING AND OPERATING Idle Shutdown Idle Time Turbo- (min.) Be- This feature can be enabled so that the truck will auto- Driving charger Load fore En- matically shutdown when the truck has been idling for a Condition Tempera- gine Shut- set period of time when the engine is at operating ture down...

  • Page 233: Operating Precautions

    STARTING AND OPERATING 231 rings and injector nozzles. Also, the unburned fuel can Operating Precautions enter the crankcase, diluting the lubricating oil and Avoid Overheating The Engine causing rapid wear to the engine. The temperature of the engine coolant (antifreeze) (a Cooling System Tips —...

  • Page 234: Engine Block Heater - If Equipped

    232 STARTING AND OPERATING Do Not Operate The Engine With Low Oil • engine misfiring or vibrating severely Pressure • sudden loss of power When the engine is at normal operating temperature, the • unusual engine noises minimum oil pressures required are: •...

  • Page 235: Block Heater Usage

    STARTING AND OPERATING 233 The engine block heater cord is routed under the hood to Block Heater Usage the right side and can be located just behind the grille For ambient temperatures below 0°F (-18°C), engine near the headlamp. block heater usage is recommended. NOTE: The engine block heater cord is a factory installed For ambient temperatures below –20°F (-29°C), engine option.
  • Page 236 234 STARTING AND OPERATING • longer brake life • faster cab warm-up The exhaust brake feature will only function when the driver toggles it on by pushing the exhaust brake button until the Exhaust Brake Indicator is illuminated. Nor- mal (Full Strength) exhaust brake mode is indicated by a yellow Exhaust Brake Indicator .
  • Page 237 STARTING AND OPERATING 235 The automatic transmission will downshift more aggres- The exhaust brake feature can also be used to reduce the sively in TOW/HAUL mode when the exhaust brake is engine warm up time. To use the exhaust brake as a enabled to increase brake performance.

  • Page 238: Equipped

    236 STARTING AND OPERATING Indicator” in the EVIC/DID will change from Yellow to WARNING! Green when Automatic Exhaust Brake is enabled. Push- ing the exhaust brake button again will toggle the ex- • It is dangerous to shift out of PARK or NEUTRAL haust brake mode to off.
  • Page 239 STARTING AND OPERATING 237 WARNING! (Continued) WARNING! (Continued) • Unintended movement of a vehicle could injure • Never leave children alone in a vehicle, or with those in or near the vehicle. As with all vehicles, access to an unlocked vehicle. Allowing children to you should never exit a vehicle while the engine is be in a vehicle unattended is dangerous for a running.

  • Page 240: Key Ignition Park Interlock

    238 STARTING AND OPERATING Key Ignition Park Interlock Six-Speed Automatic Transmission — If Equipped This vehicle is equipped with a Key Ignition Park Inter- Chassis Cab models (with automatic transmission) use lock which requires the transmission to be in PARK the AS69RC transmission (which is equipped with a before the ignition switch can be turned to the LOCK/ Power Take-Off [PTO] access cover on the side of the...
  • Page 241 STARTING AND OPERATING 239 self-calibrating; therefore, the first few shifts on a new Gear Ranges vehicle may be somewhat abrupt. This is a normal DO NOT race the engine when shifting from PARK or condition, and precision shifts will develop within a few NEUTRAL into another gear range.
  • Page 242 240 STARTING AND OPERATING When parking on a hill, apply the parking brake before WARNING! (Continued) shifting the transmission to PARK, otherwise the load on • Your vehicle could move and injure you and others the transmission locking mechanism may make it diffi- if it is not in PARK.
  • Page 243 STARTING AND OPERATING 241 WARNING! (Continued) WARNING! (Continued) • Unintended movement of a vehicle could injure • Never leave children alone in a vehicle, or with those in or near the vehicle. As with all vehicles, access to an unlocked vehicle. Allowing children to you should never exit a vehicle while the engine is be in a vehicle unattended is dangerous for a running.
  • Page 244 242 STARTING AND OPERATING • Release the shift lever and make sure it is fully seated CAUTION! in the PARK gate. • Before moving the shift lever out of PARK, you • Look at the transmission gear position display and must turn the ignition switch from the LOCK/OFF verify that it indicates the PARK position.
  • Page 245 STARTING AND OPERATING 243 DRIVE (D) WARNING! This range should be used for most city and highway Do not coast in NEUTRAL and never turn off the driving. It provides the smoothest upshifts and down- ignition to coast down a hill. These are unsafe shifts, and the best fuel economy.
  • Page 246 244 STARTING AND OPERATING If the transmission temperature exceeds normal operat- During cold temperatures, transmission operation may ing limits, the powertrain controller will modify the be modified depending on engine and transmission transmission shift schedule and expand the range of temperature as well as vehicle speed.
  • Page 247 STARTING AND OPERATING 245 accelerate under heavily loaded conditions may be re- In the event of a momentary problem, the transmission duced. In all cases, normal operation will resume once can be reset to regain all forward gears by performing the the transmission temperature has risen to a suitable level.
  • Page 248 246 STARTING AND OPERATING If the transmission cannot be reset, authorized dealer service is required. Electronic Range Select (ERS) Operation The Electronic Range Select (ERS) shift control allows the driver to limit the highest available gear when the transmission is in DRIVE. For example, if you shift the transmission into 4 (fourth gear), the transmission will not shift above fourth gear, but will shift through the lower gears normally.
  • Page 249 STARTING AND OPERATING 247 WARNING! CAUTION! When using ERS for engine braking while descend- Do not downshift for additional engine braking on a ing steep grades, be careful not to overspeed the slippery surface. The drive wheels could lose their engine.
  • Page 250 248 STARTING AND OPERATING When To Use TOW/HAUL Mode When driving in hilly areas, towing a trailer, carrying a heavy load, etc., and frequent transmission shifting oc- curs, press the TOW/HAUL switch to activate TOW/ HAUL mode. This will improve performance and reduce the potential for transmission overheating or failure due to excessive shifting.
  • Page 251 STARTING AND OPERATING 249 NOTE: WARNING! • The torque converter clutch will not engage (and Do not use the “TOW/HAUL” feature when driving 68RFE-equipped trucks will not shift to sixth gear), in icy or slippery conditions. The increased engine until the transmission fluid and engine coolant are braking could cause the rear wheels to slide, and the warm [usually after 1 to 3 miles (2 to 5 km) of driving].

  • Page 252: Manual Transmission - If Equipped

    250 STARTING AND OPERATING cause damage to the transmission. The torque con- CAUTION! verter will refill within five seconds after starting the engine. Never drive with your foot resting on the clutch pedal, or attempt to hold the vehicle on a hill with the MANUAL TRANSMISSION —...

  • Page 253: Shifting

    STARTING AND OPERATING 251 Fully press the clutch pedal before shifting gears. As you Shifting release the clutch pedal, lightly press the accelerator pedal. This transmission has a “creeper” first gear which should be used to start from a standing position when carrying a payload or towing a trailer.

  • Page 254: Downshifting

    252 STARTING AND OPERATING Recommended Vehicle Shift Speeds vehicle speeds listed for acceleration. When heavily loaded or pulling a trailer these recommended up-shift To utilize your manual transmission efficiently for both speeds may not apply. fuel economy and performance, it should be upshifted as listed in recommended shift speed chart.
  • Page 255 STARTING AND OPERATING 253 Maximum Recommended Downshift Speeds CAUTION! CAUTION! When descending a hill, be very careful to downshift one gear at a time to prevent overspeeding the engine Failure to follow the recommended downshifting which can cause valve damage, and/or clutch disc speeds may cause the engine to overspeed and/or damage even if the clutch pedal is pressed.

  • Page 256: Reverse Shifting

    254 STARTING AND OPERATING (the driver will feel a firm “click” as the shifter passes the CAUTION! “knock-over”). Complete the shift by pulling the shift lever into REVERSE (R). If you skip a gear while downshifting or downshift at too high of a vehicle speed, these conditions may The “knock-over”...

  • Page 257: Power Take Off Operation - If Equipped (Chassis Cab Only)

    For further information on using the auxiliary switches, AS69RC Six-Speed Automatic Transmission Only please refer to the Ram Body Builders Guide by accessing www.rambodybuilder.com and choosing the appropri- The PTO drive gear (part of the AS69RC) operates at ate links.

  • Page 258: Stationary Mode

    256 STARTING AND OPERATING On message for five seconds if the above conditions are Stationary Mode met. Otherwise, the EVIC/DID will display a message To operate the PTO in this mode the vehicle must meet To Operate PTO Shift To Park indicating what operator the following conditions: action should be taken to engage the PTO mode.

  • Page 259: Mobile Mode

    NOTE: Single set speed can be programmed via the PTO menu on the EVIC/DID screen. Further details are avail- • PTO must be correctly installed using the vehicle able at the Ram Truck Bodybuilders web site. provided circuits. www.rambodybuilder.com www.ramtrucks.com.

  • Page 260: Engine Runaway

    258 STARTING AND OPERATING The customer may choose to use the PTO while the ENGINE RUNAWAY vehicle is moving. To do so, the PTO function must be Diesel engine runaway is a rare condition affecting diesel activated prior to taking the vehicle out of PARK. This is engines, where the engine consumes its own lubrication accomplished by activating the upfitter-provided PTO oil and runs at higher and higher RPM until it overspeeds...

  • Page 261: Fuel Requirements

    STARTING AND OPERATING 259 periods, use climatized No. 2 diesel fuel or dilute the WARNING! (Continued) No. 2 diesel fuel with 50% No. 1 diesel fuel. This will The inlet for the engine air intake is located behind provide better protection from fuel gelling or wax- the passenger side headlamp and receives air plugging of the fuel filters.

  • Page 262: Fuel Specifications

    260 STARTING AND OPERATING NOTE: CAUTION! • If you accidentally fill the fuel tank with gasoline on If the “Water in Fuel Indicator Light” remains on, DO your diesel vehicle, Do not start the vehicle. If you NOT START engine before you drain the water from restart your vehicle you risk damaging the engine and the fuel filter(s) to avoid engine damage.

  • Page 263: Bio-Diesel Fuel Requirements

    5% but not greater than 20% (B6-B20) is desired, the truck here to the following requirements if you use blends of must first be reconfigured by an authorized Ram dealer Biodiesel greater then 5% but not greater than 20% and the provisions in the following section must be (B6-B20).
  • Page 264 262 STARTING AND OPERATING Fuel Quality — Must Comply With ASTM Fuel Water Separation — Must Use MOPAR®/ Standards Cummins® Approved Fuel Filter Elements The quality of Biodiesel fuel may vary widely. Only fuel You must use MOPAR®/Cummins® approved fuel filter produced by a BQ9000 supplier to the following specifi- elements in both your engine mounted filter and frame cations may be blended to meet Biodiesel blend (B6–B20)
  • Page 265 5% biodiesel blends. Oil be maintained to the following schedule: change intervals should not exceed 6 months in • Ram PickUp 2500/3500 Only — 15,000 Miles* either case. Failure to comply with these Oil Change requirements for vehicles operating on •...

  • Page 266: Adding Fuel - 2500/3500 Diesel Models

    264 STARTING AND OPERATING NOTE: There is no fuel filler cap. A flapper door inside ADDING FUEL — 2500/3500 DIESEL MODELS the filler pipe seals the system. 1. Open the fuel filler door. 2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds the flapper door while refuel- ing.
  • Page 267 STARTING AND OPERATING 265 Emergency Fuel Can Refueling 1. Retrieve fuel funnel from the jack kit located under the front passenger seat. Most fuel cans will not open the flapper door. A funnel is provided to open the flapper door to allow emergency refueling with a fuel can.
  • Page 268 266 STARTING AND OPERATING 2. Insert funnel into same filler pipe opening as the fuel 4. Remove funnel from filler pipe, clean off prior to nozzle. putting back in the jack kit. CAUTION! To avoid fuel spillage and overfilling, do not “top off”...

  • Page 269: Adding Fuel - Chassis Cab Models

    STARTING AND OPERATING 267 • Tighten the fuel filler cap until you hear a “clicking” WARNING! (Continued) sound. This is an indication that the fuel filler cap is • A fire may result if fuel is pumped into a portable properly tightened.

  • Page 270: Avoid Using Contaminated Fuel

    268 STARTING AND OPERATING Avoid Using Contaminated Fuel CAUTION! Fuel that is contaminated by water or dirt can cause Damage to the fuel system or emission control sys- severe damage to the engine fuel system. Proper main- tem could result from using an improper fuel tank tenance of the engine fuel filter and fuel tank is essential.

  • Page 271: Adding Diesel Exhaust Fluid

    STARTING AND OPERATING 269 If the vehicle will not start, refer to “Maintenance DEF is subject to freezing at the lowest temperatures. For Procedures/Priming If The Engine Has Run Out Of Fuel” example, DEF may freeze at temperatures at or below in “Maintaining Your Vehicle”...
  • Page 272 270 STARTING AND OPERATING NOTE: Driving conditions (altitude, vehicle speed, load, etc.) will effect the amount of DEF that is used in your vehicle. DEF Fill Procedure NOTE: Refer to “Fluids, Lubricants, and Genuine Parts” in “Maintaining Your Vehicle” for the correct fluid type. 1.
  • Page 273 STARTING AND OPERATING 271 DEF Filler Cap And Fuel Fill 1500/2500/3500 Models Filling The DEF Tank 1 — Diesel Exhaust Fluid Fill Location CAUTION! 2 — Diesel Fuel Fill Location • To avoid DEF spillage, and possible damage to the 2.
  • Page 274 272 STARTING AND OPERATING 4. Reinstall cap onto DEF tank. CAUTION! (Continued) Filling The Def Tank In Cold Climates • DO NOT OVERFILL. DEF will freeze below 12ºF (-11ºC). The DEF system is designed to work in Since DEF will begin to freeze at 12°F (-11°C), your temperatures below the DEF freezing point, how- vehicle is equipped with an automatic DEF heating ever, if the tank is overfilled and freezes, the...

  • Page 275: Diesel Exhaust Fluid

    STARTING AND OPERATING 273 from portable containers when your DEF gauge is read- You can operate with the comfort that your vehicle is ing ½ full. On Chassis Cab applications a maximum of contributing to a cleaner, healthier world environment 2 gallons may be added when the DEF gauge is reading for this and generations to come.
  • Page 276 274 STARTING AND OPERATING • NH3 sensor NOTE: • Temperature sensors • Your vehicle is equipped with a DEF injection system. You may occasionally hear an audible clicking noise. • SCR catalyst This is normal operation. The DEF injection system and SCR catalyst enable the •...

  • Page 277: What To Do In Emergencies

    WHAT TO DO IN EMERGENCIES CONTENTS JUMP STARTING ..... .276 ▫ With Portable Starting Unit....279...
  • Page 278 276 WHAT TO DO IN EMERGENCIES cables to start a vehicle’s engine because its batteries are JUMP STARTING discharged, the following procedure should be used: WARNING! Set the parking brake and place an automatic transmis- sion in PARK (or NEUTRAL for a manual transmission). •...
  • Page 279 WHAT TO DO IN EMERGENCIES 277 1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to the positive terminal of the discharged battery. NOTE: Do not jump off fuses. Only jump directly off positive post.
  • Page 280 278 WHAT TO DO IN EMERGENCIES 2. Connect one end of the other jumper cable to negative 3. Take care that the clamps from one cable do not (-) post of booster battery. Connect the other end of the inadvertently touch clamps from the other cable. Do jumper cable to a good ground on the engine block of not lean over the battery when making connection.
  • Page 281 WHAT TO DO IN EMERGENCIES 279 WARNING! CAUTION! Any procedure other than above could result in: It is very important that the starting unit operating voltage does not exceed 12 Volts DC or damage to • Personal injury caused by electrolyte squirting out battery, starter motor, alternator, or electrical system the battery vent.

  • Page 283: Maintaining Your Vehicle

    MAINTAINING YOUR VEHICLE CONTENTS ENGINE COMPARTMENT — 6.7L DIESEL — ▫ Priming If The Engine Has Run Out Of Fuel . .300 SIX-SPEED 68RFE (2500/3500 Models) ..283 ▫ Intervention Regeneration Strategy — Message ENGINE COMPARTMENT — 6.7L DIESEL — Process Flow .
  • Page 284 282 MAINTAINING YOUR VEHICLE ▫ Manual Transmission — If Equipped ..312 FLUIDS, LUBRICANTS AND GENUINE PARTS ......322 ▫...

  • Page 285: Engine Compartment - 6.7L Diesel - Six-Speed 68Rfe (2500/3500 Models)

    MAINTAINING YOUR VEHICLE 283 ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED 68RFE (2500/3500 Models) 1 — Battery 7 — Washer Fluid Reservoir 2 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir 3 — Automatic Transmission Dipstick 9 — Power Distribution Center 4 —...

  • Page 286: Engine Compartment - 6.7L Diesel - Six-Speed As69Rc Hd (3500/Chassis Cab Models)

    284 MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED AS69RC HD (3500/CHASSIS CAB MODELS) 1 — Battery 7 — Washer Fluid Reservoir 2 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir 3 — Automatic Transmission Dipstick 9 —...

  • Page 287: Maintenance Procedures

    MAINTAINING YOUR VEHICLE 285 MAINTENANCE PROCEDURES CAUTION! (Continued) The pages that follow contain the required maintenance • Your vehicle has been built with improved fluids services determined by the engineers who designed your that protect the performance and durability of your vehicle.

  • Page 288: Engine Oil

    286 MAINTAINING YOUR VEHICLE Engine Oil Checking Oil Level To assure proper lubrication of your vehicle’s engine, the engine oil must be maintained at the correct level. Check the oil level at regular intervals. The best time to check the oil level is before starting the engine after it has been parked overnight.
  • Page 289 MAINTAINING YOUR VEHICLE 287 only when the level on the dipstick is below the “ADD” recommends engine oils that are API CJ-4 certified and mark. The total capacity from the ADD mark to the Full meet the requirements of Chrysler Group LLC. Use mark is 2 qts (1.9L).
  • Page 290 288 MAINTAINING YOUR VEHICLE system damage. A maximum sulfated ash content of 1.00 20081 may also be used. The identification of these mass % is recommended for all oil used in the engine. engine oils is typically located on the back of the oil container.
  • Page 291 MAINTAINING YOUR VEHICLE 289 Engine oil not designated by the Chrysler or Cummins® Material Standards and API CJ-4 should not be used, as engine and exhaust system durability may be compro- mised. The engine oil filler cap also shows the recom- mended engine oil viscosity for your engine.

  • Page 292: Engine Air Cleaner Filter

    290 MAINTAINING YOUR VEHICLE the engine oil. Engine oil is an engineered product and its Engine Air Cleaner Filter performance may be impaired by supplemental addi- tives. CAUTION! Engine Oil Filter All air entering the engine intake must be filtered. The abrasive particles in unfiltered air will cause Refer to “Fluids, Lubricants, and Genuine Parts”...
  • Page 293 MAINTAINING YOUR VEHICLE 291 The condition of the air cleaner filter is monitored by the CAUTION! Engine Control Module. The “SERVICE AIR FILTER” message will display in the Electronic Vehicle Informa- Driving with a restricted air filter can cause engine tion Center (EVIC) or Driver Information Display (DID) damage.
  • Page 294 292 MAINTAINING YOUR VEHICLE NOTE: The air filter housing contains a Mass Air Flow CAUTION! sensor. This sensor is critical to proper engine operation and component longevity. Any damage or modification Many aftermarket performance air filter elements do to this sensor could result in major engine and/or not adequately filter the air entering the engine.
  • Page 295 MAINTAINING YOUR VEHICLE 293 Engine Air Cleaner Filter Removal 2. Lift the air cleaner cover to access the air cleaner filter. 1. Remove the screws from the air cleaner cover. Open Air Cleaner Filter Assembly Air Cleaner Filter Cover 1 — Air Cleaner Cover 2 —...

  • Page 296: Draining Fuel/Water Separator Filter

    294 MAINTAINING YOUR VEHICLE Engine Air Cleaner Filter Installation NOTE: Inspect and clean the housing if dirt or debris is present before replacing the air filter element. 1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface facing downward.
  • Page 297 MAINTAINING YOUR VEHICLE 295 second filter location is on the frame behind the front CAUTION! axle. The best access to this water drain valve is from under the vehicle. If the “Water In Fuel Indicator Light” remains on, DO NOT START the engine before you drain water from CAUTION! the fuel filters to avoid engine damage.

  • Page 298: Engine Mounted Fuel Filter Replacement

    296 MAINTAINING YOUR VEHICLE NOTE: Care should be taken in disposing of used fluids If more than a couple ounces/milliliters of fuel have been from your vehicle. Used fluids, indiscriminately dis- drained, follow the directions for “Priming If The Engine carded, can present a problem to the environment.
  • Page 299 MAINTAINING YOUR VEHICLE 297 CAUTION! • Diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • Do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action.

  • Page 300: Underbody Mounted Fuel Filter Replacement

    298 MAINTAINING YOUR VEHICLE 5. Remove lid using a socket or strap wrench. Rotate 11. Install lid onto housing and tighten to 22.5 ft lbs counterclockwise for removal. Remove used o-ring (30.5 N.m). Do not overtighten the lid. and discard it. 12.
  • Page 301 MAINTAINING YOUR VEHICLE 299 CAUTION! • Diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • Do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action.

  • Page 302: Priming If The Engine Has Run Out Of Fuel

    300 MAINTAINING YOUR VEHICLE 5. Remove lid using a socket or strap wrench. Rotate Priming If The Engine Has Run Out Of Fuel counterclockwise for removal. Remove used o-ring and discard it. WARNING! 6. Remove the used filter cartridge from the housing and Do not open the high pressure fuel system with the dispose of according to your local regulations.
  • Page 303 MAINTAINING YOUR VEHICLE 301 CAUTION! CAUTION! Do not engage the starter motor for more than 15 Due to lack of lubricants in alcohol or gasoline, the seconds at a time. Allow two minutes between the use of these fuels can cause damage to the fuel cranking intervals.

  • Page 304: Intervention Regeneration Strategy - Message Process Flow

    302 MAINTAINING YOUR VEHICLE • Use of biodiesel mixture in excess of 20% can nega- work together to achieve the EPA Heavy Duty Diesel tively impact the fuel filter’s ability to separate water Engine Emissions Standards. These systems are seam- from the fuel, resulting in high pressure fuel system lessly integrated into your vehicle and managed by the corrosion or damage.

  • Page 305: Diesel Exhaust Fluid

    A hot exhaust system can start a fire if you park over You can receive assistance in locating DEF in the United materials that can burn. Such materials might be States by calling 866-RAM-INFO (866-726-4636). In grass or leaves coming into contact with your exhaust Canada call 1–800–465–2001 (English) or 1–800–387–9983 system.

  • Page 306: Cooling System

    304 MAINTAINING YOUR VEHICLE Battery Blanket Usage CAUTION! A battery loses 60% of its cranking power as the battery It is essential when replacing the cables on the temperature decreases to 0°F (-18°). For the same de- battery that the positive cable is attached to the crease in temperature, the engine requires twice as much positive post and the negative cable is attached to the power to crank at the same RPM.
  • Page 307 MAINTAINING YOUR VEHICLE 305 Engine Coolant Checks engine coolant (antifreeze) from the radiator drain cock. The radiator drain cock is located in the lower radiator Check the engine coolant (antifreeze) protection every 12 tank. If the cap is sealing properly, the engine coolant months (before the onset of freezing weather, where (antifreeze) will begin to drain from the coolant expan- applicable).
  • Page 308 306 MAINTAINING YOUR VEHICLE Selection Of Coolant CAUTION! (Continued) Refer to “Fluids, Lubricants, and Genuine Parts” in OAT coolant (conforming to MS.90032), by an au- “Maintaining Your Vehicle” for further information. thorized dealer as soon as possible. • Do not use water alone or alcohol-based engine CAUTION! coolant (antifreeze) products.
  • Page 309 MAINTAINING YOUR VEHICLE 307 150,000 miles (240,000 km) before replacement. To pre- • Use only high purity water such as distilled or deion- vent reducing this extended maintenance period, it is ized water when mixing the water/engine coolant important that you use the same engine coolant (OAT (antifreeze) solution.
  • Page 310 308 MAINTAINING YOUR VEHICLE • Mixing engine coolant (antifreeze) types is not recom- WARNING! mended and can result in cooling system damage. If HOAT and OAT coolant are mixed in an emergency, • Do not open hot engine cooling system. Never add have a authorized dealer drain, flush, and refill with engine coolant (antifreeze) when the engine is OAT coolant (conforming to MS.90032) as soon as...
  • Page 311 MAINTAINING YOUR VEHICLE 309 engine coolant (antifreeze) in open containers or allow it • Check the coolant freeze point in the radiator and in the to remain in puddles on the ground. If ingested by a child coolant expansion bottle. If engine coolant (antifreeze) or pet, seek emergency assistance immediately.

  • Page 312: Charge Air Cooler - Inter-Cooler

    310 MAINTAINING YOUR VEHICLE • Do not change the thermostat for Summer or Winter To guarantee optimum performance of the system, keep operation. If replacement is ever necessary, install the surfaces of the charge air cooler, condenser and ONLY the correct type thermostat. Other designs may radiator clean and free of debris.
  • Page 313 MAINTAINING YOUR VEHICLE 311 With disc brakes, the fluid level can be expected to fall as WARNING! (Continued) the brake linings wear. However, an unexpected drop in • To avoid contamination from foreign matter or fluid level may be caused by a leak and a system check moisture, use only new brake fluid or fluid that has should be conducted.

  • Page 314: Clutch Hydraulic System

    312 MAINTAINING YOUR VEHICLE Selection of Lubricant WARNING! (Continued) Refer to “Fluids, Lubricants, and Genuine Parts” in • Do not allow petroleum based fluid to contaminate “Maintaining Your Vehicle” for fluid specifications. the brake fluid. Brake seal components could be damaged, causing partial or complete brake failure.

  • Page 315: Automatic Transmission - If Equipped

    MAINTAINING YOUR VEHICLE 313 vehicle is on level ground, enough lubricant should be CAUTION! added to bring the level to 1/4 in (6 mm) below the bottom of the filler hole. Using a transmission fluid other than the manufactur- er’s recommended fluid may cause deterioration in Automatic Transmission —...
  • Page 316 314 MAINTAINING YOUR VEHICLE Use the following procedure to check the transmission CAUTION! fluid level properly: Do not use chemical flushes in your transmission as 1. Monitor the transmission temperature using the the chemicals can damage your transmission compo- EVIC/DID screen, and operate the vehicle as required nents.
  • Page 317 MAINTAINING YOUR VEHICLE 315 5. Place the shift lever momentarily into each gear posi- minimum of two minutes for the oil to fully drain into tion (allowing time for the transmission to fully en- the transmission before rechecking the fluid level. gage in each position), ending with the transmission in NOTE: If it is necessary to check the transmission below PARK.

  • Page 318: Noise Control System Required Maintenance

    316 MAINTAINING YOUR VEHICLE Fluid And Filter Changes CAUTION! (Continued) Refer to the “Maintenance Schedule” for the proper accurate reading. Run the engine at idle, in PARK, to maintenance intervals. warm the fluid. In addition, change the fluid and filter(s) if the fluid 8.
  • Page 319 MAINTAINING YOUR VEHICLE 317 or suspected. Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems. Exhaust System Inspect the entire exhaust system for leaks and damaged parts. Devices such as hangers, clamps, and U-bolts should be tight and in good condition.
  • Page 320 318 MAINTAINING YOUR VEHICLE Tampering With Noise Control System Prohibited EXHAUST SYSTEM Federal law prohibits the following acts or the causing • Removal or rendering inoperative exhaust system thereof: (1) the removal or rendering inoperative by any components including the muffler or tailpipe. person, other than for purposes of maintenance, repair, or ENGINE COOLING SYSTEM replacement, of any device or element of design incorpo-...
  • Page 321 MAINTAINING YOUR VEHICLE 319 assembly or in any part, component or system of the emissions to exceed Federal standards, are covered by vehicle as manufactured by the manufacturer, which, at this warranty for the life of the vehicle. the time it left the manufacturer’s control, caused noise Maintenance Log and Service Chart (Diesel Engines) Noise Systems Maintenance Chart and Service Log —...
  • Page 322 320 MAINTAINING YOUR VEHICLE Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which service was performed. MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 KILOMETERS 108 000 120 000 132 000 144 000...

  • Page 323: Fluid Capacities

    MAINTAINING YOUR VEHICLE 321 FLUID CAPACITIES U.S. Metric Fuel (Approximate) 2500/3500 Standard Cab Longbed Models 28 Gallons 106 Liters 2500/3500 Crew/Mega Cab Shortbed Models 31 Gallons 129 Liters 2500/3500 Crew Cab Longbed Models 32 Gallons 132 Liters Standard Rear Tank – Chassis Cab Only 52 Gallons 197 Liters Optional Midship Tank –...

  • Page 324: Fluids, Lubricants And Genuine Parts

    322 MAINTAINING YOUR VEHICLE FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Fluid, Lubricant, or Genuine Part Engine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT (Organic Additive Technology). Engine Oil In ambient temperatures above 0°F (-18°C), we recommend you use 15W-40 engine oil such as MOPAR®, Shell Rotella®...
  • Page 325 MAINTAINING YOUR VEHICLE 323 Component Fluid, Lubricant, or Genuine Part Crankcase We recommend you use MOPAR® CCV Filter. Ventilation Filter Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system.

  • Page 326: Chassis

    Certified to the ISO 22241 standard. Use of fluids not API Certified to ISO 22241 may result in system damage. You can receive assistance in locating DEF in the United States by calling 866-RAM-INFO (866-726-4636). In Canada call 1–800–465–2001 (English) or 1–800–387–9983 (French).
  • Page 327 MAINTAINING YOUR VEHICLE 325 Component Fluid, Lubricant, or Genuine Part Transfer Case We recommend you use MOPAR® BW44–44 Transfer Case Fluid. Front and Rear Axle Fluid (2500/3500) We recommend you use Synthetic, GL-5 SAE 75W-85. Limited slip additive is not required for Limited-Slip Rear Axles.

  • Page 329: Maintenance Schedule

    MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE — ▫ Perform Service Indicator — DIESEL ENGINE ..... . .328 Cummins® Diesel .....330 ▫...

  • Page 330: 328 Maintenance Schedule

    328 MAINTENANCE SCHEDULE At Each Oil Change MAINTENANCE SCHEDULE — DIESEL ENGINE • Change the engine oil filter. CAUTION! • Inspect the exhaust system. Failure to perform the required maintenance items • Check the coolant level, hoses, and clamps. may result in damage to the vehicle. •...
  • Page 331 MAINTENANCE SCHEDULE 329 the engine oil every 15,000 miles or 500 hours, whichever Replace the engine oil and oil filter every 15,000 miles comes first, except for the Chassis Cab models that are (24 000 km) or six months, or sooner if prompted by the using B20 biodiesel, which are 12,500 miles or 400 hours, oil change indicator system.

  • Page 332: Perform Service Indicator - Cummins® Diesel

    330 MAINTENANCE SCHEDULE If Chassis Cab models are operated with greater than 5% Perform Service Indicator — Cummins® Diesel levels of Biodiesel, the oil change interval must not Your vehicle will require emissions maintenance at a set exceed 12,500 miles (20 000 km) under any circumstances. interval.

  • Page 333: Maintenance Chart - Cummins® Diesel Engine

    MAINTENANCE SCHEDULE 331 Maintenance Chart — Cummins® Diesel Engine Mileage or time passed (whichever comes first): Or Months: 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 Or Kilometers: Change engine oil every 15,000 miles (24 000 km) or six months or 500 Hours or sooner if prompted by the oil change indi-...
  • Page 334 332 MAINTENANCE SCHEDULE Mileage or time passed (whichever comes first): Or Months: 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 Or Kilometers: Lubricate front drive shaft fitting (4x4). Lubricate outer tie rod ends. Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for...
  • Page 335 MAINTENANCE SCHEDULE 333 Mileage or time passed (whichever comes first): Or Months: 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 Or Kilometers: Inspect wheel bearings. Additional Maintenance Replace engine fuel filter element. Replace chassis mounted fuel filter element.
  • Page 336 334 MAINTENANCE SCHEDULE Mileage or time passed (whichever comes first): Or Months: 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 Or Kilometers: Inspect the transfer case fluid (4x4), change for any of the fol- lowing: police, taxi, fleet, or fre- quent trailer towing.
  • Page 337 MAINTENANCE SCHEDULE 335 Mileage or time passed (whichever comes first): Or Months: 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 Or Kilometers: Change automatic transmission fluid and filter(s). Change the manual transmission fluid if using your vehicle for any of the following: police, fleet, or frequent trailer towing.
  • Page 338 336 MAINTENANCE SCHEDULE Inspection and service should also be performed anytime WARNING! a malfunction is observed or suspected. Retain all re- ceipts. • You can be badly injured working on or around a motor vehicle. Do only service work for which you * Inspect the front and rear axle surfaces every have the knowledge and the right equipment.
  • Page 339 INDEX...
  • Page 340 338 INDEX - RAM 1500 Adding Engine Coolant (Antifreeze) ... .114 Warning Light ..... . .17 , 33 Adding Fuel.
  • Page 341 INDEX - RAM 1500 339 Radiator Cap ......116 Idling ....... .80 Selection of Coolant (Antifreeze) .
  • Page 342 340 INDEX - RAM 1500 Adding .......89 Lights Diesel ......83 , 122 Airbag .
  • Page 343 INDEX - RAM 1500 341 New Vehicle Break-In Period ....13 Reminder ......35 Selection of Coolant (Antifreeze).
  • Page 344 342 INDEX - RAM 1500 Turn Signals ......17, 32 Warning Lights (Instrument Cluster Description) . . .17, 30 Water Separator, Diesel Fuel.
  • Page 345 INDEX - RAM 2500 / 3500 / 4500 / 5500 343 Adding Engine Coolant (Antifreeze) ... .306 Blanket ......226 , 304 Emergency Starting .
  • Page 346 344 INDEX - RAM 2500 / 3500 / 4500 / 5500 Coolant Capacity ..... . .321 Electronic Vehicle Information Center (EVIC) ..175 Coolant Level .
  • Page 347 INDEX - RAM 2500 / 3500 / 4500 / 5500 345 Filters Requirements ......259 Engine Fuel ......294 Specifications .
  • Page 348 346 INDEX - RAM 2500 / 3500 / 4500 / 5500 Keyless Enter-N-Go......213 Manual Transmission ..... .250 Lights Fluid Level Check .
  • Page 349 INDEX - RAM 2500 / 3500 / 4500 / 5500 347 Materials Added to .....289 Reminder ......169 Recommendation .
  • Page 350 348 INDEX - RAM 2500 / 3500 / 4500 / 5500 Tires Manual ......213 , 250 Pressure Warning Light .
  • Page 351 INSTALLATION OF RADIO TRANSMITTING EQUIPMENT Special design considerations are incorporated into this The antenna cable should be as short as practical and vehicle’s electronic system to provide immunity to radio routed away from the vehicle wiring when possible. Use frequency signals. Mobile two-way radios and telephone only fully shielded coaxial cable.

  • Page 352: Chrysler Group Llc

    Chrysler Group LLC 15D241-226-AD Fourth Edition Printed in U.S.A.

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