TAblE of CoNTENTS CHAPTER 1: SERIAl NUMbER loCATIoN ............1 CHAPTER 2: IMPoRTANT SAfETy INSTRUCTIoNS Before Getting Started ....................3 Read and Save These Instructions ................3 Electrical Requirements ..................... 4 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................
CHAPTER 1: SERIAl NUMbER loCATIoN 1.1 SERIAl NUMbER loCATIoN A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.
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CHAPTER 1: SERIAl NUMbER loCATIoN 1.1 SERIAl NUMbER loCATIoN - CoNTINUED universal console serial number location SN # PlACEMENT...
* Never drop or insert objects into any opening. Keep hands away from moving parts. If the item cannot be reached, contact a Matrix Please do not place the Matrix S5x-04 Stepper in an area of high authorized dealer for assistance.
These units can be daisy chained together, up to 3 units per dedicated 15 amp circuit, using a Matrix daisy chain cord adapter (sold separately). note: If an add on TV (using a bracket) is added to the unit, it must be plugged in, or the TV will not operate correctly.
3.2 CHECK foR DAMAgED PARTS Do NoT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAINTAIN lAbElS AND NAMEPlATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement at 866-693-4863 or www.matrixfitness.com.
3.3 CARE AND MAINTENANCE INSTRUCTIoNS In order to maximize life span, and minimize down time, all Matrix equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
CHAPTER 4: CoNSolE oVERlAy AND WoRKoUT DESCRIPTIoN 4.1 CoNSolE DESCRIPTIoN WorKout KeYs: Simple program view and selection buttons. Go: One touch Start. enter: To confirm each program setting. uP / DoWn level: Easy information and level selection. uP / DoWn time: Easy information and time adjustment. stoP: Ends workout and shows workout summary data.
CHAPTER 4: CoNSolE oVERlAy AND WoRKoUT DESCRIPTIoN 4.2 WoRKoUT SETUP STEPS - MANUAl 4.3 WoRKoUT SETUP STEPS - lEVEl bASED ranDom - There are 20 workout profiles in the Random Mode. - Press to immediately begin a workout. Workout, resistance The profile will change each time the RANDOM key is pressed.
CHAPTER 4: CoNSolE oVERlAy AND WoRKoUT DESCRIPTIoN 4.4 WoRKoUT SETUP STEPS - fITNESS TEST Fitness test -The Fitness Test program is to monitor the development of your cardiovascular system and measure your fitness level based on your average heart rate during specific test stages.
Watts tarGet Heart rate - Constant Watts is a unique program - The Matrix stepper comes with that allows you to vary your cadence or RPM and the stepper's standard digital contact heart rate sensors and are POLAR telemetry resistance level will adjust accordingly to your selected goal.
CHAPTER 5: MANAgER MoDE 5.1 USINg MANAgER MoDE The Manager's Custom Mode allows the club owner to customize the stepper for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A).
CHAPTER 6: ENgINEERINg MoDE 6.1 USINg ENgINEERINg MoDE To enter Engineering Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Engineering Mode. Press ENTER to go into Engineering Mode. CoDE DEfAUlT oPTIoNS...
CHAPTER 7: SERVICE MoDE 7.1 USINg SERVICE MoDE To enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Service Mode. Press ENTER to go into Service Mode. CoDE DEfAUlT oPTIoNS...
CHAPTER 8: TRoUblESHooTINg 8.2 ERRoR CoDES oN THE CoNSolE CoDE ClASS DESCRIPTIoN SolUTIoN 0x0441 When the UCB implements Check the machine type in a command, the LCB is not Engineering Mode. Check the receiving this command. console cable connections at the UCB and LCB.
CHAPTER 8: TRoUblESHooTINg 8.3 lCb lED INDICAToRS ====================== fIRMWARE DEfINITIoN ======================== lED6: lCb STATUS (blINKINg: oK) lED7: RESISTANCE REgUlATE STATUS (bRIgHT : NoRMAl ) lED8: UCb/lCb CoMMUNICATIoN STATUS (blINKINg : oK ) ====================== HARDWARE DEfINITIoN ======================= lED1: AC PlUg-IN STATUS (bRIgHT : AC ) lED2: DC 5V STATUS (bRIgHT : oK) lED3: AC PlUg-IN STATUS (bRIgHT : AC ) lED4: DC 12V STATUS (bRIgHT : oK )
CHAPTER 8: TRoUblESHooTINg 8.5 TRoUblESHooTINg - ERRoR 04A0 ERRoR CoDE 04A0 1) SyMPToM: 04A0 – UCB communication disconnected. 2) SolUTIoN: 1) Check the console cable for damage, and also check the connection between the UCB and LCB (Figure A & B). 2) If any damage is found, replace the console cable.
CHAPTER 8: TRoUblESHooTINg 8.6 TRoUblESHooTINg - ERRoR 04b0 ERRoR CoDE 04b0 1) SyMPToM: 04B0 – LCB communication disconnected. 2) SolUTIoN: 1) Check the console cable for damage, and also check the connection between the UCB and LCB (Figure A & B). 2) If any damage is found, replace the console cable.
CHAPTER 8: TRoUblESHooTINg 8.7 TRoUblESHooTINg - ERRoR 0248 ERRoR CoDE 0248 1) SyMPToM: 0248 –Battery disconnection or fail. (When it is power on, LCB battery voltage is less than 6 voltage.) 2) SolUTIoN: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the voltage output of the battery.
CHAPTER 8: TRoUblESHooTINg 8.8 TRoUblESHooTINg - ERRoR 02b4 ERRoR CoDE 02b4 1) SyMPToM: 02B4 – Resistance type error. 2) SolUTIoN: 1) Check if the machine is matched with the correct resistance system (resistor or ECB) (Figure A or B). 2) Check if the console is matched with the correct frame. 3) Replace the LCB.
CHAPTER 8: TRoUblESHooTINg 8.9 TRoUblESHooTINg - ERRoR 02Ab ERRoR CoDE 02Ab 1) SyMPToM: 02AB –Machine type error. 2) SolUTIoN: 1) Check if the console machine type is matched with the correct frame.
CHAPTER 8: TRoUblESHooTINg 8.10 TRoUblESHooTINg - ERRoR 01AC ERRoR CoDE 01AC 1) SyMPToM: 01AC - ECB over current. 2) SolUTIoN: 1) Check the resistance coming out of the resistor (Figure A). --If the resistance value is under 10 ohms, replace the ECB. --If the resistance value is over 10 ohms, replace the LCB.
CHAPTER 8: TRoUblESHooTINg 8.11 TRoUblESHooTINg - No RESISTANCE ISSUE No RESISTANCE TRoUblESHooTINg 1) SyMPToM: No resistance. 2) SolUTIoN: 1) Check the ECB load wire connection between the ECB and LCB (Figure A). 2) Check if there is a resistance value from the ECB (Figure B). --If there’s no resistance value from the ECB, replace the ECB.
An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Steppers). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.
CHAPTER 8: TRoUblESHooTINg 8.13 TRoUblESHooTINg - No PoWER To THE CoNSolE PoWER SWITCH IS oN, bUT THE CoNSolE HAS No DISPlAy PoSSIblE CAUSES: 1) The unit is not getting power from the outlet. 2) The LCB is not getting power from the power receptacle. 3 &...
CHAPTER 8: TRoUblESHooTINg 8.14 TRoUblESHooTINg - KEyPAD ISSUES All oR SoME of THE fUNCTIoN KEyS Do NoT RESPoND PoSSIblE CAUSES: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SolUTIoN: 1) Perform a keypad test in Service Mode: a.
CHAPTER 9: PART REPlACEMENT gUIDE 9.1 CoNSolE REPlACEMENT 1) Remove the 4 screws holding the console to the frame (Figure A). fIgURE A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). fIgURE b 3) Reinstall the wire connections to the new console.
CHAPTER 9: PART REPlACEMENT gUIDE 9.2 HEART RATE HANDlEbAR REPlACEMENT 1) Remove the console as outlined in Section 9.1. 2) Remove the 3 screws holding on the heart rate handlebar to the console mast being careful to support the handlebar (Figure A). fIgURE A 3) Carefully pull the wires from the console mast until the connectors are free and remove the defective handlebar (Figure B).
CHAPTER 9: PART REPlACEMENT gUIDE 9.3 HEART RATE gRIPS REPlACEMENT 1) Using a short Phillips screwdriver to remove the 3 screws holding the HR grip together (Figure A). note: If you do not have a short screwdriver, you may need to remove the console to give access to the HR grip screws. 2) Once the 3 screws are removed, the HR grip can be split into 2 pieces (Figure B).
CHAPTER 9: PART REPlACEMENT gUIDE 9.4 CUP HolDER REPlACEMENT 1) Remove the 2 screws holding the cup holder to the console mast (Figure A). fIgURE A 2) Remove the cup holder (Figure B). fIgURE b 3) Reverse Steps 1-2 to install a new cup holder.
CHAPTER 9: PART REPlACEMENT gUIDE 9.5 oVERlAy & KEyPAD REPlACEMENT note: The instructions below are for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.1.
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CHAPTER 9: PART REPlACEMENT gUIDE 9.5 CoNSolE KEyPAD / oVERlAy REPlACEMENT - CoNTINUED 7) Peel part of the protective film from the back of the overlay (Figure E). 8) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). fIgURE E fIgURE f 9) Match the overlay to the cutout on the console (Figure G).
CHAPTER 9: PART REPlACEMENT gUIDE 9.6 CoNSolE MAST REMoVAl 1) Remove the console as outlined in Section 9.1. 2) Remove the HR handlebars as outlined in Section 9.2. 3) Remove the 2 screws holding the stationary handlebar junction to the console mast and pull the handlebars away from the console mast (Figure A).
CHAPTER 9: PART REPlACEMENT gUIDE 9.7 UPPER STATIoNARy HANDlEbAR REPlACEMENT 1) Remove the 2 screws holding the upper stationary handlebar junction to the console mast and lean it away from the console mast (Figure A). 2) Pull the defective upper stationary handlebar out of the upper stationary handlebar junction (Figure B). fIgURE A fIgURE b 3) Remove the 2 screws holding the bottom of the defective upper stationary handlebar to the lower stationary handlebar (Figure C).
CHAPTER 9: PART REPlACEMENT gUIDE 9.8 loWER STATIoNARy HANDlEbAR REPlACEMENT 1) Remove the upper stationary handlebar on the side with a defective lower stationary handlebar as outlined in Section 9.7. 2) Remove the 2 screws holding the lower stationary handlebar to the rear stabilizer (Figure A). fIgURE A 3) This will allow you to remove the lower stationary handlebar from the unit (Figure B).
CHAPTER 9: PART REPlACEMENT gUIDE 9.9 REAR STAbIlIZER CoVER REPlACEMENT 1) Remove the 4 screws holding the rear stabilizer cover to the frame (Figure A). fIgURE A 2) Pull the rear stabilizer cover upward and off the unit (Figure B). fIgURE b 3) Reverse Steps 1-2 to install a new rear stabilizer cover.
CHAPTER 9: PART REPlACEMENT gUIDE 9.10 REAR STAbIlIZER REPlACEMENT 1) Remove the upper stationary handlebars as outlined in Section 9.7. 2) Remove the lower stationary handlebars as outlined in Section 9.8. 3) Remove the rear stabilizer cover as outlined in Section 9.9. 4) Remove the 4 screws holding the rear stabilizer to the frame and remove the stabilizer (Figure A).
CHAPTER 9: PART REPlACEMENT gUIDE 9.11 SHRoUD REMoVAl 1) Remove the 10 screws holding the right side shroud to the frame (Figure A). 2) Remove the 10 screws holding the left side shroud to the frame (Figure B). fIgURE A fIgURE b 3) Figure C shows the stepper with both shrouds removed.
CHAPTER 9: PART REPlACEMENT gUIDE 9.12 loWER CoNTRol boARD REPlACEMENT 1) Remove the right side shroud as outlined in Section 9.11. 2) Disconnect the 5 wire connections to the lower board (Figure A). 3) Remove the 2 screws holding the lower board to the frame, and remove the lower board. fIgURE A 4) Reverse Steps 1-3 to install a new lower board.
CHAPTER 9: PART REPlACEMENT gUIDE 9.13 gENERAToR bElT REPlACEMENT 1) Remove both shrouds as outlined in Section 9.11. 2) Loosen the 6 screws holding the generator to the frame (Figure A). 3) Loosen the eye bolt nut that applies tension to the generator belt (Figure B) and slide the generator towards the back of the unit to release the generator belt tension.
CHAPTER 9: PART REPlACEMENT gUIDE 9.14 gENERAToR REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the 6 screws holding the generator to the frame (Figure A). 3) Remove the nut from the tension eye bolt (Figure B). fIgURE A fIgURE b 4) Once the nut from the tension eye bolt has been removed, the generator belt can be walked off the generator pulley (Figure C).
CHAPTER 9: PART REPlACEMENT gUIDE 9.15 CENTER AxlE REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Loosen the 6 screws holding the generator to the frame (Figure A). 3) Loosen the nut from the tension eye bolt (Figure B). fIgURE A fIgURE b 4) Once the nut from the tension eye bolt has been removed, the generator belt can be walked off the generator pulley (Figure C).
CHAPTER 9: PART REPlACEMENT gUIDE 9.16 DRIVE bElT REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Loosen the 6 screws holding the generator to the frame (Figure A). 3) Loosen the nut from the tension eye bolt (Figure B). fIgURE A fIgURE b 4) Once the nut from the tension eye bolt has been loosened, the generator belt can be walked off the generator pulley (Figure C).
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CHAPTER 9: PART REPlACEMENT gUIDE 9.16 DRIVE bElT REPlACEMENT - CoNTINUED 6) Lift up on the center axle and walk the belt off of the drive pulley (Figure E). 7) This will allow you to drop the center axle out of the frame and to remove the drive belt from around it (Figures F). fIgURE E fIgURE f 8) Disconnect the 2 pedal belt springs from the around the drive axle set (Figure G).
CHAPTER 9: PART REPlACEMENT gUIDE 9.17 DRIVE AxlE SET REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Loosen the 6 screws holding the generator to the frame (Figure A). 3) Loosen the nut from the tension eye bolt (Figure B). fIgURE b fIgURE A 4) Once the nut from the tension eye bolt has been loosened, the generator belt can be walked off the generator pulley (Figure C).
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CHAPTER 9: PART REPlACEMENT gUIDE 9.17 DRIVE AxlE SET REPlACEMENT - CoNTINUED 6) Lift up on the center axle and walk the belt off of the drive pulley (Figure E). 7) This will allow you to drop the center axle out of the frame and to remove the drive belt from around it (Figure F). fIgURE E fIgURE f 8) Disconnect the 2 pedal belt springs from the around the drive axle set (Figure G).
CHAPTER 9: PART REPlACEMENT gUIDE 9.18 PEDAl REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the 4 screws under the pedal frame going up into the plastic (Figures A & B). fIgURE A fIgURE b 3) This will allow you to remove the pedal (Figure C). fIgURE C 4) Reverse Steps 1-3 to install a new pedal.
CHAPTER 9: PART REPlACEMENT gUIDE 9.19 PEDAl bElT REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Disconnect the pedal belt beneath the pedal frame by removing the 2 screws on the pedal re-tension bracket (Figure A). 3) This will allow you to remove the belt from the pedal frame (Figure B). fIgURE A fIgURE b 4) Disconnect the pedal belt spring from the drive axle set, and remove the pedal belt (Figure C).
CHAPTER 9: PART REPlACEMENT gUIDE 9.20 PEDAl ARM REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the pedal as outlined in Section 9.18. 3) Disconnect the pedal belt beneath the pedal frame by removing the 2 screws on the pedal re-tension bracket (Figure A). 4) This will allow you to remove the belt from the pedal frame (Figure B).
CHAPTER 9: PART REPlACEMENT gUIDE 9.21 bATTERy REPlACEMENT 1) Remove the shrouds as outlined in Section 9.11. 2) Disconnect the 2 wires going to the battery (Figure A). fIgURE A 3) Remove the 2 wing nuts holding the battery to the frame (Figure B) and remove the battery. fIgURE b 4) Reverse Steps 1-3 to install a new battery.
CHAPTER 9: PART REPlACEMENT gUIDE 9.22 TESTINg THE STEPPER oNCE THE UNIT oR REPlACEMENT PART IS fUlly INSTAllED AND ASSEMblED AND PRoPERly PlACED oN THE flooR, USE THE folloWINg INSTRUCTIoNS To TEST THE MACHINE: 1) Check that the console is set for stepper. a.
SELF POWERED - POWERED 100-125 V, 60 HZ OR 216-250 V, 50 HZ MINIMUM WATTS CONSOLE DISPLAY TYPE DOT-MATRIx LED DISPLAY FEEDBACK TIME ELAPSED, TIME REMAINING, TOTAL PROGRAM TIME, CLOCK, DISTANCE (KILOMETERS OR MILES), CALORIES, SPEED, LEVEL, RPM, HEART RATE, METS, WATTS, STATIC PROFILE DISPLAY...
CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.2 fASTENERS AND ASSEMbly ToolS QUANTITY PART # SKETCH DESCRIPTION PACKAGE COLOR 5MM ALLEN WRENCH PURPLE 6 MM ALLEN WRENCH PURPLE #2 PHILLIPS PURPLE SCREWDRIVER SOCKET HEAD SCREW YELLOW (M8 x 16L) LOCK WASHER YELLOW, GREEN, BLACK...
CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.3 ASSEMbly INSTRUCTIoNS AfTER THESE ASSEMbly STEPS ARE CoMPlETE, bE SURE To SETUP AND TEST THE UNIT AS oUTlINED IN SECTIoN 9.22. STEP 1 STEP 2...
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CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.3 ASSEMbly INSTRUCTIoNS - CoNTINUED STEP 3...
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CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.3 ASSEMbly INSTRUCTIoNS - CoNTINUED STEP 4...
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CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.3 ASSEMbly INSTRUCTIoNS - CoNTINUED FINAL ASSEMBLY...
CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.4 lEVElINg THE STEPPER stabiliZinG tHe matriX stePPer After positioning the stepper in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your stepper needs to be leveled. Determine which leveler is not resting completely on the floor. Loosen the nut with one hand to allow the leveler to rotate.
10.5 TV bRACKET INSTAllATIoN INSTRUCTIoNS The Matrix Stepper is capable of having a MYE Entertainment or Web Ready (PCTV) television installed using an integrated bracket. Follow the instructions below to install the TV and TV bracket, and the instructions located in the TV owner's manual to program the TV.
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CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.5 TV bRACKET INSTAllATIoN INSTRUCTIoNS - CoNTINUED 6) Run the white end from the Y cable through the headphone jack hole in the console plastic, and plug it into the headphone jack sent with the TV bracket set (Figure G).
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CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.5 TV bRACKET INSTAllATIoN INSTRUCTIoNS - CoNTINUED 12) Press the entertainment keypad / overlay into the cut out in the console plastic (Figure M). 13) Plug the ribbon cable into the pins on the UCB (Figure N). Make sure that the pins and ribbon cable are correctly aligned with no pins open on the UCB.
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19) Re-attach the console back to the front using the bottom 6 screws removed in Step 2. note: Be sure to route the wiring so that it is not pinched by the bracket or plastic when installing the top 2 screws (Figure U). The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket.
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CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE 10.5 TV bRACKET INSTAllATIoN INSTRUCTIoNS - CoNTINUED 25) If installing a PCTV, plug the net wire into the back of the TV (Figure Z). note: The net wire is not used if installing a MYE TV, and should be hidden by the plastic covers.
1. Create a file on the USB flash drive which will be used. The folders should be MATRIx\FW\UCB (create a folder called MATRIx, then a folder in MATRIx called FW, then a folder in FW called UCB). Or you can put USB flash drive into the console and press ENTER, 9, 0, 0, 1, ENTER on the keypad and the USB will create the folders (Figure A) 2.
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MATRIx fITN ES S Sy S TE MS C o R P. 1610 LANDM ARK DR I VE C OTTA GE G R OV E WI 535 27 U S A TOLL FREE 866.693.4863 ww w.m atr i xfi tn es s . co m FA x 60 8.8 39 .1 717...