Vermont Castings SB60 Installation Manual
Vermont Castings SB60 Installation Manual

Vermont Castings SB60 Installation Manual

Woodburning fireplace biltmore series
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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
This fireplace uses SL1100 Series Chimney
2" CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED.
NOTICE: DO NOT discard this manual!
Model(s):
WOODBURNING FIREPLACE
Installation and service of this fireplace should be
performed by qualified personnel. Vermont Cast-
ings Group recommends NFI certified profession-
als, or technicians supervised by an
NFI certified professional.
VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15
Installation Manual
Installation and Fireplace Setup
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfire. Overfiring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
1

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Summary of Contents for Vermont Castings SB60

  • Page 1 For use with solid wood fuel only. als, or technicians supervised by an NFI certified professional. Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide). VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 2: Table Of Contents

    D. Secure Offset/Return E. Install Ceiling Firestops F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 3 Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) 4013-302 • Rev A • 2-18-15 VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 4: Product Specific & Important Safety Information

    Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 5: Getting Started

    4 ft. Decorative facing (1.22 m) off and trim ground level. Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 6: Design And Installation Considerations

    59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2 51 1/2 perpendicular wall. SB80 1308 1511 2356 1178 1667 Figure 2.2 Fireplace Locations VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 7: Locating Fireplace & Chimney

    • Below adjacent structure Recommended: • Lower roof line • Insulated exterior chase in cooler climates • Avoid outside wall Windward Leeward Multi-level Roofs Figure 2.3 Recommended Chimney Locations VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 8: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 9: Framing And Clearances

    (219 mm) 9-1/2 in. 9-5/8 in. 7-5/8 in. 18-1/2 in. 42 in. (194 mm) (244 mm) (241 mm) (1067 mm) (470 mm) Figure 3.1 Fireplace Dimensions VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 10: Clearances

    I80 - 1 1/2 in. (38 mm) 1219 mm (except at nailing flanges 0 in. where it is 1/2 in. [13 mm]) to floor Figure 3.2 Clearances to Combustible Materials VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 11: Construct The Chase

    Figure 3.3. This will help reduce heat loss from the Figure 3.4 Chase Constructions home around the fireplace. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 12: Unpack The Fireplace (I60 Only)

    Remove screens by removing screw from the end of each screen rod. See Figure 3.8. Smoke Shield Front Face Skip Skip Remove these screws. Figure 3.7 Removing Smoke Shield Figure 3.11 Removing Shipping Brackets VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 13: Frame The Fireplace

    1156 51 1/2 28 1/2 SB80 1308 * If interior of chase will be drywalled, add the thickness to this measurement. Figure 3.12 Framing the Fireplace VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 14: Secure And Level The Fireplace

    Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 3.14. See Section 7 for hearth extension instructions. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 15: Outside Air Kit

    • Secure flex duct with screws or wire ties. Figure 3.16 Outside Air Installation VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 16: Chimney And Termination Requirements

    SL406 4-3/4 SL1112 SL412 10-3/4 SL1118 SL418 16-3/4 Figure 4.1 Chimney Requirements SL1136 SL436 34-3/4 SL1148 SL448 46-3/4 1187 SLA10 16-3/4 * Dimensions reflect effective height. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 17: Offsets/Returns

    Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 18: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 19: Chimney Installation

    Attic shield movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 20: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 21: Secure Offset/Return

    • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 22: Install Attic Insulation Shield

    If they have been connected correct- Ceiling Firestop Pipe (330 mm) ly, they will not disengage when tested. Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 23: Roof Penetration

    WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. • Caulk all seams to prevent leaks. .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 24: Termination Cap Requirements

    1-1/2 in. (38 mm). Figure 5.12 Installing an ST1175/ST475 Square Termination Cap Figure 5.10 Installing a TR11/TR444 Round Termination Cap VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 25 Maximum Chase Top Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.14 Installing a DTO/DTS Decorative Termination Cap VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 26: Shrouds

    3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 27: Mailbox Style Shroud

    Shield Height Base Dimension Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 28: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 29: Hearth Extension, Building And Finishing

    14 5/8 in. - 20 3/8 in. Marble • Choose finishing materials carefully. 12 in. (305 mm) 12 in. (305 mm) 20 in. (508 mm) minimum SB60 SB80 Figure 7.3 Hearth Extension Dimensions VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 30: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening

    Noncombustible HX4 or Framing Material equivalent Figure 7.4 Hearth Extension Construction Figure 7.6 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 31: Raised Hearth Extension And Raised Fireplace

    Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 32: Fireplace Opening And Hearth Extension Flush With The Floor

    • Choose finishing materials carefully. 1/2 in. Micore or equivalent Noncombustible Material Protective Metal insulation Hearth Strip Figure 7.9 Flush Hearth Extension Side View VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 33: Sidewalls/Surrounds

    [610 mm] inches 44 1/2 SB60 1130 inches 50 1/2 SB80 1067 1283 Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 34: Mantel And Wall Projections

    1 1/2 in./ glass, plasters. 38 mm maximum Measured from top of fireplace opening Seal joint with non-combustible sealant Grid represents 1 in. squares Figure 7.12 Mantel Specifications VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 35: Fireplace Setup

    • Vermont Castings Group recommends securing the reline at the top of the flue and using the cap certified for use with this fireplace system. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 36: Install The Refractory (I80 Only)

    • Replace smoke shield. GRATE BRACKET REFRACTORY BRACKET Figure 8.7 Grate Secured in Grate Bracket • Replace left and right screens. Figure 8.4 Attaching Back Refractory VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 37: Reference Materials

    SL4 - 10 in. (254 mm) SL11 - 11 in. (279 mm) DT-Series 20-3/4 in. (527 mm) Outside Diameter 13 in. (330 mm) SL11/SL4 Chimney Stabilizer VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 38 (711 mm) (1013 mm) RF571 Roof Flashing 13 in. (330 mm) CB576 Chimney Joint Band 10 3/4 in. TR-TVK - Top Vent Kit 26 in. CT-11A VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 39 17 in. (432 mm) 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) TCT1175 - Terra Cotta Cap 15-3/4 in. (400 mm) TR11/TR444 - Round Termination Cap VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...
  • Page 40: Optional Components

    149 Cleveland Drive Paris, Kentucky 40361 www.vermontcastingsgroup.com Please contact your VCG dealer with any questions or concerns. For the location of your nearest VCG dealer, please visit www.vermontcastingsgroup.com. VCG Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev A • 02/18/15...

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