Dynabrade 52573 Operation Manual

1hp 4" cut-off tool

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1Hp 4" Cut-Off Tool
Governor Controlled
Models:
52573 – 15,000 RPM
52574 – 18,000 RPM
52575 – 20,000 RPM
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating person-
nel as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety
Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the
Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for
Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Read and understand tool manual to reduce risk
of injury to operator, visitors, and tool.
Eye protection must be worn at all times, eye
protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed
to contaminants that exceed the applicable
threshold limit values required by law.
Carefully Read all instructions before operating or servicing any Dynabrade
Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: Abrasive Cut-Off Tools are ideal for cutting off all types of materials, metals and steel, including stainless and steel alloys.
Training: Proper care, maintenance, and storage of your tool will maximize its performance.
• Employer's Responsibility – Provide cut-off tool operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• DO NOT use – non-reinforced cut-off wheels.
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Mount only recommended accessories. See back page of manual and Dynabrade catalog.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150
percent of the maximum pressure produced in the system, whichever is higher. (See tool Machine Specifications table.)
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Always use wheel guard. Make sure it is positioned to best protect the operator and make sure it is securely fastened. Wheel guards that have been subject to a
wheel breaking must be replaced.
Air Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS
®
Do Not Use Tool For Anything Other Than Its Intended Applications.
OPERATING INSTRUCTIONS
(Continued on next page)
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use dam-
aged, frayed or deteriorated air hoses and fittings.
Abrasive Power Tool.
Parts Page Reorder No. PD01•82
Effective September, 2001
WARNING
WARNING
WARNING

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Summary of Contents for Dynabrade 52573

  • Page 1 Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc. Tool Intent: Abrasive Cut-Off Tools are ideal for cutting off all types of materials, metals and steel, including stainless and steel alloys.
  • Page 2: Air System

    (Sloped in the direction of air flow) To Tool Station Regulator Refrigerated Air Dryer Filter Lubricator • Dynabrade Air Power Tools are designed to Ball operate at 90 PSIG (6.2 Bar/620 kPa) maximum Valve Ball air pressure at the tool inlet, when the tool is Valve running.
  • Page 3: Maintenance Instructions

    • Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information. After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.
  • Page 4 2 N•m 22 51949 Safety Lever Assembly Left Hand Threads 23 51946 Valve Stem Assembly (Incl. 96443 O-Ring) 24 53729 Housing – Model 52573 53730 Housing – Model 52574 53731 Housing – Model 52575 25 51945 Valve Seat 26 51942 Baffle...
  • Page 5 .001" - .0015". Adjust clearance by repeating steps 4 and 5 with different shims if necessary. 7. Once proper rotor gap clearance is achieved, install well lubricated 51926 Blades (4) into rotor slots. Dynabrade recommends lubricating blades with 95842 Air Lube.
  • Page 6 Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool. Important: Before mounting a wheel, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into inlet with throttle lever depressed. Operate tool for 30 seconds to allow Air Lube to properly lubricate internal motor components. Motor should now be tested for proper operation at 90 PSIG max.
  • Page 7: Preventative Maintenance Schedule

    This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours or 50% of a man year. Parts included in motor tune-up kit are identified by High Wear and Medium Wear items.
  • Page 8: Optional Accessories

    Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1 ©...

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