Summary of Contents for ProSeal ProSeal 25
- Page 1 ProSeal 25 and 44 Laminator Service Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
- Page 2 Technical Service Manual...
- Page 3 Front Matter ProSeal 25 / ProSeal Technical Service Manual REV 2.0 Revision History Amendments will be listed on this page, including their descriptions and dates. REV Date Description Nov 1999 Original version (pre-release). Feb 2000 Released version; the manual covers US as well as EU machines.
- Page 4 Front Matter Safety Statements The ProSeal laminators have been designed with operator safety as a primary objective; however, operators must be familiar with the controls, as well as the operation before using the unit. The electrical and drive-system components are isolated from contact with the operator by enclosing them within plastic end covers that are bolted on.
- Page 5 Front Matter Note: When performing procedures that require the side covers to be opened, ensure that the power cable is disconnected from the mains. Several parts, like the mains switch (1) and the overtemperature switch (2), could cause electrical shock if the power is not disconnected! fig.
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Page 6: Table Of Contents
Troubleshooting 7-1. Troubleshooting....................7-1 Section 8. Diagrams 8-1. Electrical Schematics ..................8-1 8-1-1. Schematic Installation Diagram ProSeal 25 – 110V/60Hz....8-1 8-1-2. Schematic Installation Diagram ProSeal 44 – 110V/60Hz....8-2 8-1-3. Schematic Diagram Control PCB 110V 50/60Hz......8-3 8-1-4. Schematic Diagram Controlpanel ..........8-4 8-1-5. Schematic Installation Diagram ProSeal 25 – 230V/50Hz....8-5 8-1-6. -
Page 7: Machine Characteristics
AC motor to maintain a constant process speed. The ProSeal laminators have been designed to be used with ProSeal Pouch Boards and ProSeal Flexible Pouches. When used with these products, one is able to mount, mount and laminate, and encapsulate prints in one step. -
Page 8: Installation
230VAC/50Hz 7A 230VAC/50Hz 9A The ProSeal machines must be installed next to the power outlet; extension cords are not to be used. The plug and the outlet must be easily accessible by the operator. For the US versions, there are two types of outlets (receptacles), shown below. -
Page 9: Workspace Requirements
Installation Wirecolours: General (EU) Name Blue White Neutral Yellow/Green Yellow/Green Ground Brown Black Phase (Live) 2-1-2. Workspace Requirements • This unit should be situated away from heat sources such as heat registers or stoves. • The laminator’s location or position should not interfere with its proper ventilation. •... -
Page 10: Theory Of Operation
Theory of Operation Section 3. Theory of Operation 3-1. Control Knob The Control Knob (see figure 4) is located on the right hand side of the laminator and is operated from the front of the machine. The Control Knob has four (4) purposes: 1. -
Page 11: Control Panel
2. The middle LED indicates if the heat is on. Heat is required for ProSeal Pouch Boards and ProSeal Flexible Pouches. If lit, the laminator is in Hot Operation Mode and will heat up to its factory setting. If not lit, the laminator is in Cold Operation Mode. -
Page 12: Disassembly / Reassembly Procedures
Disassembly / Reassembly Procedures Section 4. Disassembly / Reassembly Procedures 4-1. Opening / Closing the Aluminum Top Cover Necessary tools: medium flat head screwdriver. Approximate time: 1 minute. To open the cover, do the following steps: 1. Insert the screwdriver in one of the holes, situated on the top of the cover. -
Page 13: Feed-In Table
Disassembly / Reassembly Procedures 4-2. Feed-in Table Necessary tools: medium flat head screwdriver. Approximate time: 1 minute. To remove the feed-in table, do the following steps: Insert the screwdriver in one of the holes, situated on the feed-in table. See figure 9. 1. - Page 14 Disassembly / Reassembly Procedures 2. Remove the self-tapping screw, situated at the rear side of the machine, using the TX25 driver, as shown in figure 11. fig. 12 fig. 11 3. Remove, using the Allen key 4mm, the two M5 socket screws, situated at the bottom of the cover. It’s best practice to slide the machine to the edge of the table or counter where it’s placed.
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Page 15: Heating Element
Disassembly / Reassembly Procedures 4-4. Heating Element Necessary tools: Allen key 3mm. Approximate time: 10 minutes. Note: To disassemble / reassemble the heating element, it is necessary to perform the ‘Plastic Side Covers’ Procedure, described in Section 4-3. Make sure that the power cord is disconnected from the mains! The heating element (see figure 14), is a quartz tube, having a spiral wound filament mounted inside. - Page 16 Disassembly / Reassembly Procedures 4. Loosen the screw, which attaches the heater wire to the Solid State Relay. See figure 17. fig. 17 fig. 18 5. Remove the heater bracket on the right hand side of the machine (see figure 18), and slide the heater wire out of the slot, that’s in the heater bracket.
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Page 17: Software
Disassembly / Reassembly Procedures 4-5. Software The Control System of the ProSeal Laminator is software driven. The software resides in a small embedded controller, mounted on the Control PCB. Necessary tools: small flat-head screwdriver. Approximate time: 3 minutes. Note: To change / upgrade the software, it is necessary to perform the ‘Plastic Side Covers’... -
Page 18: Rear Panel
Disassembly / Reassembly Procedures 4-6. Rear Panel Necessary tools: Phillips crosshead screwdriver (medium), open-ended spanner 8mm, knife. Necessary materials: two tie-wraps (2.5 – 3 mm wide). Approximate time: 10 minutes. Note: To remove the rear panel, it is necessary to perform the ‘Plastic Side Covers’ Procedure (see Section 4-3) first. -
Page 19: Solid State Relay
Disassembly / Reassembly Procedures 9. Apply the two new tie-wraps exactly on the original positions (into the holes), put the blue connector back onto the overtemperature switch, and mount the ground wire back to it’s position. Put the serrated washers back the way they came off: one on either side of the two wire-eyelets. 4-7. -
Page 20: Adjustment Procedures
Together with the PDU, a set of sensor-supports has to be used. Each machine type needs a different set of sensor-supports. For the ProSeal 25, a set, shown in figure 26 is necessary; figure 27 shows the set for the ProSeal 44. - Page 21 28 fig. 29 Note: The figures shown above, show the adjustment strips on the ProSeal 25; the adjustment strips on the ProSeal 44 are positioned under the bearing housing, they are larger, and mounted with two bolts. Make sure that there is some space between the adjustment strips and the bearing housings, see figure 30.
- Page 22 (seen from above). The pressure settings for each PDU display (so, for either side of the machine) should be as follows: ProSeal 25 – 35 kilograms. ProSeal 44 – 46 kilograms. If necessary, change these values as described above. After the adjustment, remove the pressure sensors and the supports.
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Page 23: Nip Adjustment
In addition, a metal adjustment sheet, having a specific thickness, is necessary. For the ProSeal 25, the thickness of this sheet must be 0.5 mm; size: 700x250 mm. For the ProSeal 44, the thickness of this sheet must be 1.25 mm; size: 1150x250 mm. - Page 24 Adjustment Procedures 5. Push and rotate the nip setting knob fully counter-clockwise , until the pin, mounted in the knob, reaches its lowest position in the indent bracket. See figure 38. The top roller is now applying pressure on the adjustment sheet.
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Page 25: Temperature Adjustment
Adjustment Procedures 5-3. Temperature Adjustment Note: • To perform the following adjustments, it is necessary to remove the right-hand plastic side cover first; see Section 4-3: Disassembly / Reassembly Plastic Side Covers. • To measure the temperature of the top roller, it is necessary to have the interlocking bolts of the top cover in the unlocked position;... -
Page 26: Maintenance
This should be done once or twice per year. To perform this cleaning procedure, the top cover has to be opened. See Section 4-1 ‘Opening / Closing the Aluminum Top Cover. On the ProSeal 44, the feed-in table should be removed as well, see Section 4-2 ‘Feed-In Table’. - Page 27 Maintenance It’s best practice to clean the top roller first; adhesive from the top roller is likely to fall on the bottom roller. See figure 42: cleaning the top roller, and figure 43: cleaning the bottom roller. fig. 43 fig. 42 February 2000...
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Page 28: Troubleshooting
Troubleshooting Section 7. Troubleshooting 7-1. Troubleshooting Problem: The power LED does not come on, when the nip setting knob has been set to one of the nip settings (board thicknesses). Causes: The power cable has not been plugged in the mains wall outlet. Solution: Plug the power cable into the mains outlet. - Page 29 The Pouchboard is too thick for the chosen nipsetting. Solution: Check the nipsetting that corresponds to the boards used. Boards of another make are used. Solution: Use only ProSeal Pouchboards. The nip adjustment is not correct. Solution: Perform the Nip Adjustment procedure (see Section 3-2). Problem: The quality of the lamination is poor: silvery areas on dark surfaces are visible, or the edges of the image are not sealed well.
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Page 30: Diagrams
Diagrams Section 8. Diagrams 8-1. Electrical Schematics 8-1-1. Schematic Installation Diagram ProSeal 25 - 110V/60Hz February 2000... -
Page 31: Schematic Installation Diagram Proseal 44 - 110V/60Hz
Diagrams 8-1-2. Schematic Installation Diagram ProSeal 44 – 110V/60Hz February 2000... -
Page 32: Schematic Diagram Control Pcb 110V 50/60Hz
Diagrams 8-1-3. Schematic Diagram Control PCB 110V 50/60Hz February 2000... -
Page 33: Schematic Diagram Controlpanel
Diagrams 8-1-4. Schematic Diagram Controlpanel February 2000... -
Page 34: Schematic Installation Diagram Proseal 25 - 230V/50Hz
Diagrams 8-1-5. Schematic Installation Diagram ProSeal 25 - 230V/50Hz February 2000... -
Page 35: Schematic Installation Diagram Proseal 44 - 230V/50Hz
Diagrams 8-1-6. Schematic Installation Diagram ProSeal 44 - 230V/50Hz February 2000... -
Page 36: Schematic Diagram Control Pcb 230V 50/60Hz
Diagrams 8-1-7. Schematic Diagram Control PCB 230V 50/60Hz February 2000... -
Page 37: Certified Electrical Components Lists & Sparepart Codes
G3NA-220B 240Vac / 20A E64562 SP 961-0001 heating element Quartz Tubing Inc. 144-158 120 Vac /1500W N.A. SP 144-158 Proseal 25 heating element Quartz Tubing Inc. 144-157 120Vac /1850W N.A. SP 144-157 Proseal 44 E32667 / on/off switch AC250V /15A... -
Page 38: 230Vac/50Hz Machines
G3NA-220B 240Vac / 20A E64562 SP 961-0001 heating element Quartz Tubing Inc. 144-160 230 Vac /1500W N.A. SP 144-160 Proseal 25 heating element Quartz Tubing Inc. 144-159 230Vac /1850W N.A. SP 144-159 Proseal 44 E32667 / on/off switch AC250V /15A... - Page 39 Diagrams 8-10 November 1999...
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Page 40: Mechanical Spare Parts List, Assembly Drawings & Exploded Views
ProSeal 44" - US / EU SP 144-181 assy rh frame ProSeal 25" - US SP 144-182 assy lh frame ProSeal 25" - US / EU SP 144-183 assy rh arm (compl.) ProSeal 44" SP 144-184 assy lh arm (compl.) ProSeal 44"... - Page 41 Diagrams 8-12 November 1999...
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Page 42: Assembly Drawings & Exploded Views
Diagrams 8-3-2. Assembly Drawings & Exploded Views The next pages contain assembly drawings and exploded views. 8-13 November 1999... - Page 43 Binding Machines Binding Supplies Laminators I.D. Accessories Boards & Easels Paper Shredders Xyron Laminators Coil Binding machines Unibind Binding Machines Fastback Binding Equipment Paper Folding Machines Laminating Pouches Guaranteed Lowest Prices on an Rotary Trimmers Clear Covers Endless Selection of Binding Systems, Laminators, Twin Loop Wire Paper Shredders, Supplies and Accessories.
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