COZY BBT103 Installation And Operating Instructions Manual
Direct vent gas baseboard heater
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OPERATING INSTRUCTIONS
R
MODEL NUMBERS
NAT. GAS
BBT53
BBT103
WARNING: If the information in these instructions are
not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
-
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
•
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the
fire department.
-
INSTALLATION AND SERVICE MUST BE PER-
FORMED BY A QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: Operation of this furnace without the properly installed, factory furnished vent system could
result in Carbon Monoxide (CO) poisoning and possible death. For your safety, this furnace and the vent
system should be inspected at least annually by a qualified service person.
May be installed in an aftermarket, permanently located, manufactured home (mobile home) where not
prohibited by local codes. See owner's manual for details. This appliance is not convertible for use with other
gases, unless a certified kit is used.
This unit is not approved for installation in greenhouses, or environments involving dusty, wet,
corrosive, or explosive conditions. Such conditions will invalidate the warranty and may create unsafe
conditions.
NOTE: Obstruction in the vent exhaust tube or air intake tube due to insects, small animals, debris,
etc. will prevent the heater from operating but DOES NOT constitute a warranty issue.
INSTALLATION AND
P/N 64900 /
L.P. GAS
BBT54
BBT104
September 2004
INSTALLER MUST LEAVE THESE INSTRUCTIONS
WITH THE CONSUMER, HAVE THEM COMPLETE,
AND RETURN THE WARRANTY CARD.
This appliance must be connected to an
CONNECT TO 115V ELECTRICAL
POWER SUPPLY.
DO NOT CONNECT TO 220V
POWER SUPPLY.
U.S. PATENT #
5253635
CANADIAN PATENT #
2066870
electrical ground.
WARNING:
R
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Table of Contents
Related Manuals for COZY BBT103
Summary of Contents for COZY BBT103
- Page 1 MODEL NUMBERS NAT. GAS L.P. GAS BBT53 BBT54 BBT103 BBT104 WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-
Page 2: Commonwealth Of Massachusetts
(consult electrical codes), ball-valve w/flex connector, and wall thermostat. MODEL INPUT BTU/HR. BBT53 5,000 BTU 1.45 KW BBT54 5,000 BTU 1.45 KW BBT103 9,000 BTU 2.61 KW BBT104 9,000 BTU 2.61 KW Commonwealth of Massachusetts. CONTENTS Wiring Diagram…………………………... Removing Main Burner………………...…... - Page 3 The Direct Vent Gas Baseboard Heater and its components meet all applicable safety standards when installed as directed in this manual. For safe installation and operation of your Direct Vent Gas Baseboard Heater, read all these instructions before you begin. Failure to follow them exactly will void your warranty and may present a fire hazard. Improper installation, adjustment, alteration, service, or maintenance can cause property damage, bodily injury, or death.
- Page 4 CLEARANCES CLEARANCES TO COMBUSTIBLES COMBUSTIBLE Floor... Right Side... Left Side... Back... Front... Ceiling... Draperies... Vent... 2.5 Inches (6.35 cm) FIG. 1 OUTSIDE LOCATION FOR VENT OUTLET TERMINAL A = Clearance above grade, veranda, porch, deck or balcony (*12 inches [30cm] minimum) B = Clearance to window or door that may be opened (*6 inches [15 cm] minimum) C = Clearance to permanently closed window (minimum 12...
- Page 5 RESIDENTIAL GARAGE INSTALLATION: Gas utilization equipment in residential garages shall be in- stalled so that all burners and burner ignition devices are located not less than 18 inches [46 cm] above the floor. Unit should be located or protected so it is not subject to damage by a moving vehicle. Use care in selecting a good location within the garage.
- Page 6 For special installation applications and modifications, the following kits are available from your local dealer. To ensure safe, efficient operation of your Direct Vent Gas Baseboard be sure to use only authorized kits. Table 1: Special adaptation and modification kits available for use with the Direct Vent Baseboard Heaters. MODEL # DESCRIPTION VWSK5/10...
- Page 7 DIRECT VENT GAS BASEBOARD Indoor Intake Gasket Air Intake Tube Screws Flex Line Ball Valve 48” - BBT53 & BBT54 72” - BBT103 & BBT104 Page 7 YOU SHOULD HAVE: 1 – Baseboard Heater 1 – Exhaust Tube 1 – Air Intake Tube 1 –...
- Page 8 CUT THE AIR INTAKE 1-1/2” LONGER THAN THE WALL THICKNESS (Do not cut to less than 5-1/2”) Measure Wall Thickness CUT THE EXHAUST TUBE FROM THE UNTHREADED THREADED END, USE THE CUT-OFF SECTION FROM THE AIR INTAKE TUBE AS A GUIDE (Do not cut to less than 7-1/2”) FIGURE 5 HEATER MUST BE LEVEL...
- Page 9 STEP 4. INSTALLING THE BASEBOARD HEATER Use only factory supplied parts. Do not modify in any way. Using a measuring tape, measure the thickness of the wall. See Figure 5. Using a tube cutter, cut the air intake pipe 1.5” [3.8 cm] longer than the wall thickness (no less than 5-1/2”). Measuring from the threaded end, cut the vent exhaust pipe 3.0”...
- Page 10 24 V. Thermostat When wiring more than one baseboard heater to a single thermostat, the baseboard heaters must be wired in PARALLEL. When wiring more than one baseboard heater to a single 24 VAC thermostat, the baseboard heaters must be hard wired in parallel. Do not use cord sets. Do not cross thermostat connections between heaters.
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Page 11: Operating Instructions
FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. -
Page 12: Gas Conversion
The gas control valve supplied on this heater is field convertible. CAUTION: A qualified installer or service agency must perform any conversion of this gas control valve. 1. Remove the converting seal cap. See Figure A. WARNING: Do not remove or tamper with any other valve components. -
Page 13: Proper Burner Flame
SPECIFIC ELEVATIONS MODEL 0 to 2,000’ 2,000’ 4,000’ NATURAL GAS BBT53 BBT103 1.45mm 5 4 L.P. GAS BBT54 BBT104 ORDER KIT #49800 44-1 HIGH ALTITUDE KIT FOR NAT. OR L.P. GAS. BURNER FLAME 4,000’... - Page 14 BLACK DRAFT INDUCER BLACK BLUE VALVE WHITE LIMIT SWITCH WHITE IGNITOR GREEN BLACK ELECTRIC POWER THERMOSTAT SUPPLY WIRING DIAGRAM - BBT103 & BBT104 BLACK PRESSURE SWITCH WHITE BLACK DRAFT BLACK INDUCER BLUE GAS VALVE LIMIT LIMIT SWITCH SWITCH WHITE WHITE...
- Page 15 Page 15...
- Page 16 VENT RISER KIT VRK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. WARNING: DO NOT INSTALL IN WINDOW WELL OR BELOW GRADE WHERE WATER MAY ACCUMULATE.
- Page 17 SIDE VALVE CONCEALER KIT - SVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. STEP 1. With the offset up and out from the wall, place the mounting bracket flush to the right side of the heater cabinet.
- Page 18 BOTTOM VALVE CONCEALER KIT - BVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. STEP 1. Place the mounting plate against the wall and flush with the bottom of the gas baseboard heater. The mounting plate must cover the manual gas shut off valve.
- Page 19 VENT WEATHER SEAL KIT - VWSK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. See Figure 1 for parts list of Vent Weather Seal Kit. STEP 1.
- Page 20 VENT WEATHER SEAL KIT - Cont’d. Can of Glue PVC Wall Sleeve Pipe Weather Plug Seal O-Ring FIGURE 1 Inside Wall Insert PVC Pull Strap Screws (not supplied) FIGURE 4 Weather Seal - Apply Lubricant Wall Thickness PVC Wall Sleeve 7/8”...
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Page 21: Trouble Shooting Chart
SYMPTOM POSSIBLE CAUSES Flame too large 1. Defective operator section of valve. 2. Burner orifice too large. 3. If installed above 2,000 ft. Yellow burner flame 1. Clogged burner ports. 2. Obstruction around vent cap. Gas odor 1. Gas leak. Delayed Ignition 1. -
Page 22: Maintenance Instructions
TROUBLE SHOOTING CONTROL BOARD TO IMPROVE DIAGNOSING AND SERVICING, THIS CONTROL MODULE IS EQUIPPED WITH A SELF-DIAGNOSING RED INDICATOR LIGHT. TO INDICATE STAND-BY MODE AND PROPER OPERATION, THIS LIGHT WILL REMAIN OFF. IF THERE SHOULD BE A MALFUNCTION, THE LIGHT WILL FLASH A VARYING NUMBER OF TRIES WITH A PAUSE BETWEEN EACH SERIES OF FLASHES. - Page 23 DIRECT VENT GAS BASEBOARD HEATER MODEL NUMBERS BBT53 / BBT103 - NAT. GAS Prices and specifications subject BBT54 / BBT104 - L.P. GAS to change without notice. All prices are F.O.B. factory. Mr. Contractor, we only sell parts through our wholesalers, but the prices listed are for your convenience. For prompt parts service, contact the wholesaler from which you purchased your Cozy heater.
- Page 24 74518 $1.30 78355 $20.00 64153 $9.60 64015 $68.00 21150 $42.50 64020 $1.20 64155 $1.70 64405 $10.70 64072 $24.60 Page 24 BBT103/BBT104 PART LIST PRICE 21045 $10.60 21040 $10.60 21555 $96.70 21530 $72.30 21675 $196.00 64151 $6.30 64009 $22.40 64210 $16.70 64085* $5.30...
- Page 25 IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT WHAT YOU DON’T KNOW CAN HURT YOU. Your pilot light system has been designed for safe and reliable operation. Although safety mechanisms are built-in, the potential for hazard exists. This information is intended to help you avoid these hazards. YOUR GAS CONTROL AND PILOT LIGHT SYSTEM Your gas control and pilot light system has a safety...
- Page 26 Cozy Gas Fired Mobile Home Direct Vent Furnace Cozy Gas Fired Hi-Efficient Direct Vent Wall Furnace Cozy Gas Fired Direct Vent Baseboard Heater LOUISVILLE TIN AND STOVE COMPANY P.O. Box 2767 - Louisville, Kentucky 40201-2767 the installer, the user should write directly to the manufacturer, and the name of an alternative service source will be supplied.