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COZY BBT53 Installation And Operating Instructions Manual

Direct vent gas baseboard heater
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OPERATING INSTRUCTIONS
R
MODEL NUMBERS
NAT. GAS
BBT53
BBT103
WARNING: If the information in these instructions are
not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
-
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
•
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the
fire department.
-
INSTALLATION AND SERVICE MUST BE PER-
FORMED BY A QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: Operation of this furnace without the properly installed, factory furnished vent system could
result in Carbon Monoxide (CO) poisoning and possible death. For your safety, this furnace and the vent
system should be inspected at least annually by a qualified service person.
May be installed in an aftermarket, permanently located, manufactured home (mobile home) where not
prohibited by local codes. See owner's manual for details. This appliance is not convertible for use with other
gases, unless a certified kit is used.
This unit is not approved for installation in greenhouses, or environments involving dusty, wet,
corrosive, or explosive conditions. Such conditions will invalidate the warranty and may create unsafe
conditions.
NOTE: Obstruction in the vent exhaust tube or air intake tube due to insects, small animals, debris,
etc. will prevent the heater from operating but DOES NOT constitute a warranty issue.
DIRECT VENT GAS
BASEBOARD HEATER
INSTALLATION AND
P/N 64900 /
L.P. GAS
BBT54
BBT104
MARCH 2009
INSTALLER: Leave this manual with the
CONSUMER: Retain this manual for
This appliance must be connected to an
CONNECT TO 115V ELECTRICAL
POWER SUPPLY.
DO NOT CONNECT TO 220V
POWER SUPPLY.
U.S. PATENT #
5253635
CANADIAN PATENT #
2066870
appliance.
future reference.
electrical ground.
WARNING:
R

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Summary of Contents for COZY BBT53

  • Page 1 MODEL NUMBERS INSTALLER: Leave this manual with the NAT. GAS L.P. GAS appliance. CONSUMER: Retain this manual for BBT53 BBT54 future reference. BBT103 BBT104 WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Commonwealth Of Massachusetts

    (consult electrical codes), ball-valve w/flex connector, and wall thermostat. MODEL INPUT T Y P E MAX. WALL MIN. WALL BTU/HR. WIDTH DEPTH HEIGHT CONN. Thickness Thickness BBT53 5,000 BTU 48” 5.375” 9.375” 3/8” NAT. 16” 4” 1.45 KW 122cm 13.65cm 23.8cm...
  • Page 3 SAFETY RULES The Direct Vent Gas Baseboard Heater and its components meet all applicable safety standards when installed as directed in this manual. For safe installation and operation of your Direct Vent Gas Baseboard Heater, read all these instructions before you begin. Failure to follow them exactly will void your warranty and may present a fire hazard. Improper installation, adjustment, alteration, service, or maintenance can cause property damage, bodily injury, or death.
  • Page 4 CLEARANCES If the heater is installed directly CLEARANCES TO COMBUSTIBLES COMBUSTIBLE CLEARANCE on carpeting, tile or other com- Floor........0 Inches (0 cm) bustible material other than Right Side......0 Inches (0 cm) wood flooring, the heater shall Left Side........ 0 Inches (0 cm) be installed on a metal or wood Back........
  • Page 5 CLEARANCES - CONT’D. RESIDENTIAL GARAGE INSTALLATION: Gas utilization equipment in residential garages shall be in- stalled so that all burners and burner ignition devices are located not less than 18 inches [46 cm] above the floor. Unit should be located or protected so it is not subject to damage by a moving vehicle. Use care in selecting a good location within the garage.
  • Page 6 OPTIONAL KITS For special installation applications and modifications, the following kits are available from your local dealer. To ensure safe, efficient operation of your Direct Vent Gas Baseboard be sure to use only authorized kits. Table 1: Special adaptation and modification kits available for use with the Direct Vent Baseboard Heaters. MODEL # DESCRIPTION CONTENTS...
  • Page 7 FIGURE 4: COMPONENTS OF THE DIRECT VENT GAS BASEBOARD Indoor Intake Gasket Weather HEATER Air Intake Tube Seal Screws Flex Line Ball Valve Gas Baseboard Heater Screws 48” - BBT53 & BBT54 Cabinet FIGURE 4 72” - BBT103 & BBT104 Cover Page 7...
  • Page 8 CUT THE AIR INTAKE 1-1/2” LONGER 1-1/2” THAN THE WALL THICKNESS (Do not 1” BASEBOARD cut to less than 5-1/2”) HEATER Measure Wall Thickness EXHAUST TUBE CUT THE EXHAUST TUBE AIR INTAKE FROM THE UNTHREADED TUBE THREADED END, USE THE CUT-OFF SECTION FROM THE AIR EXTERIOR WALL INTAKE TUBE AS A GUIDE...
  • Page 9 INSTALLATION - Cont’d. STEP 4. INSTALLING THE BASEBOARD HEATER Use only factory supplied parts. Do not modify in any way. Using a measuring tape, measure the thickness of the wall. See Figure 5. Using a tube cutter, cut the air intake pipe 1.5” [3.8 cm] longer than the wall thickness (no less than 5-1/2”). Measuring from the threaded end, cut the vent exhaust pipe 3.0”...
  • Page 10 INSTALLATION - Cont’d. 24 V. Gas Baseboard Thermostat Gas Baseboard Gas Baseboard When wiring more than one baseboard heater to a single thermostat, the baseboard heaters must be wired in PARALLEL. When wiring more than one baseboard heater to a single 24 VAC thermostat, the baseboard heaters must be hard wired in parallel.

  • Page 11: Operating Instructions

    FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance does not have a pilot. It is • If you cannot reach your gas supplier, call equipped with an ignition device which the fire department.

  • Page 12: Gas Conversion

    GAS CONVERSION The gas control valve supplied on this heater is field convertible. CAUTION: A qualified installer or service agency must perform any conversion of this gas control valve. CONVERSION INSTRUCTIONS 1. Remove the converting seal cap. See Figure A. WARNING: Do not remove or tamper with any other valve components.

  • Page 13: Proper Burner Flame

    4,000’ 6,000’ 8,000’ - 2,000’ 4,000’ 6,000’ 8,000’ 10,000’ Burner Box NATURAL GAS Burner Orifice BBT53 BBT103 1.45mm 5 4 Burner L.P. GAS BBT54 Burner Access BBT104 Plate ORDER KIT #49800 44-1 HIGH ALTITUDE KIT FOR NAT. OR L.P. GAS.
  • Page 14 If any of the original wire supplied with heater has to be replaced, it must be replaced with type 105 Degree C wire or its equivalent. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WIRING DIAGRAM - BBT53 & BBT54 BBT53, BBT53, BLACK PRESSURE...
  • Page 15 Page 15...

  • Page 16: Installation Instructions

    If the information in these instructions are not followed exactly, poor performance, fire or explosion may result causing property damage, personal injury or loss of life. This kit was designed and certified for use with a Cozy Gas Baseboard Heater only. Use only factory supplied parts. Do not alter kit.
  • Page 17 SIDE VALVE CONCEALER KIT - SVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. STEP 1. With the offset up and out from the wall, place the mounting bracket flush to the right side of the heater cabinet.
  • Page 18 BOTTOM VALVE CONCEALER KIT - BVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. STEP 1. Place the mounting plate against the wall and flush with the bottom of the gas baseboard heater.
  • Page 19 VENT WEATHER SEAL KIT - VWSK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. See Figure 1 for parts list of Vent Weather Seal Kit.
  • Page 20 VENT WEATHER SEAL KIT - Cont’d. Can of Weather Seal - Apply Lubricant Glue PVC Wall 8” Wall Thickness Sleeve PVC Wall Sleeve Pipe Weather Plug PVC Pull Strap Seal 7/8” Longer PVC Pull Than Wall Strap (2) Thickness O-Ring FIGURE 2 FIGURE 1 Inside...

  • Page 21: Trouble Shooting Chart

    TROUBLE SHOOTING CHART SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of valve. 1. Replace valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 ft. 3.

  • Page 22: Maintenance Instructions

    TROUBLE SHOOTING CONTROL BOARD TO IMPROVE DIAGNOSING AND SERVICING, THIS CONTROL MODULE IS EQUIPPED WITH A SELF-DIAGNOSING RED INDICATOR LIGHT. TO INDICATE STAND-BY MODE AND PROPER OPERATION, THIS LIGHT WILL REMAIN OFF. IF THERE SHOULD BE A MALFUNCTION, THE LIGHT WILL FLASH A VARYING NUMBER OF TRIES WITH A PAUSE BETWEEN EACH SERIES OF FLASHES.
  • Page 23 Mr. Contractor, we only sell parts through our wholesalers, but the prices listed are for your convenience. For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts prices & schematic drawings on current models are shown at www.cozyheaters.com.
  • Page 24 Mr. Contractor , we only sell parts through our wholesalers, but the prices listed above are for your convenience. For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts & schematic drawings on current models are shown at www.cozyheaters.com Page 24 REV.
  • Page 25 IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEATING EQUIPMENT WHAT YOU DON’T KNOW CAN HURT YOU. Your pilot light system has been designed for safe and reliable operation. Although safety mechanisms are built-in, the potential for hazard exists. This information is intended to help you avoid these hazards. YOUR GAS CONTROL AND PILOT LIGHT SYSTEM WHAT TO DO IF YOU SMELL GAS .

  • Page 26: Limited Warranty

    Cozy Gas Fired Counterflow Furnace 10 Years 10 Years Cozy Gas Fired Counterflow Direct Vent Furnace 10 Years 10 Years Cozy Gas Fired Mobile Home Direct Vent Furnace 10 Years 10 Years Cozy Gas Fired Hi-Efficient Direct Vent Wall Furnace 10 Years 10 Years...

This manual is also suitable for:

Bbt54Bbt103Bbt104

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