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PREFACE
SAFETY PRECAUTIONS ...................... . ............i
INSULATION RESISTANCE TEST ........ . ............i
[1]
SPECIFICATION.................................... . ....... 1-1
[2]
WIRING DIAGRAM ................................ . ..... 1-10
[3]
EXTERNAL DIMENSION....................... . ..... 1-10
[1]
GRAM .................................................... . ....... 2-1
[2]
PRINTED WIRING BOARD ................... . ....... 2-2
Parts marked with "
" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for
maintaining the safety and performance of the set.

SERVICE MANUAL

Room Air Conditioner

In the interests of user-safety (Required by safety regulations in some countries) the set should
be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
SHARP CORPORATION
MODELS
[1]
[2]
TROUBLESHOOTING GUIDE ......................3-1
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
AFS120FX
AF-S60FX
AF-R80FX
AF-S80FX
AF-S85FX
AF-R100FX
AF-S100FX
AF-R120FX
AF-S120FX
AF-S125FX

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Table of Contents
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Summary of Contents for Sharp AF-S60FX

  • Page 1: Table Of Contents

    AFS120FX SERVICE MANUAL Room Air Conditioner AF-S60FX MODELS AF-R80FX AF-S80FX AF-S85FX AF-R100FX AF-S100FX AF-R120FX AF-S120FX AF-S125FX In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
  • Page 2: Safety Precautions

    AFS120FX AFS120FX Service Manual PREFACE This SERVICE MANUAL provides various servicing information, including the mechanical and electrical parts, etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit. SAFETY PRECAUTIONS 1) When servicing the unit, set the POWER SWITCH to OFF and unplug the power cord.
  • Page 3: Chapter 1. Product Specification

    AFS120FX AFS120FX Service Manual CHAPTER 1. PRODUCT SPECIFICATION [1] SPECIFICATION 1. AF-S60FX Cooling Capacity BTU/h 6000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps Rated input Watts Power factor BTU/Wh 10.7 Compressor Type...
  • Page 4 AFS120FX 2. AF-R80FX Cooling Capacity BTU/h 8000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps Rated input Watts Power factor BTU/Wh Compressor Type (Hermetically sealed rotary type) Model, Motor Output 39R191CD-05s, 760 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser...
  • Page 5 AFS120FX 3. AF-S80FX Cooling Capacity BTU/h 8000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps Rated input Watts Power factor BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 2R11S3R126A6B, 665 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin...
  • Page 6 AFS120FX 4. AF-S85FX Cooling Capacity BTU/h 8000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps Rated input Watts Power factor BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 2R11S3R126A6B, 665 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin...
  • Page 7 AFS120FX 5. AF-R100FX Cooling Capacity BTU/h 10000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps Rated input Watts 1020 Power factor BTU/Wh Compressor Type (Hermetically sealed rotary type) Model, Motor Output 44R241AG-FES, 950 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin...
  • Page 8 AFS120FX 6. AF-S100FX Cooling Capacity BTU/h 10000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps Rated input Watts Power factor BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 2P14S126B1G, 855 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin...
  • Page 9 AFS120FX 7. AF-R120FX Cooling Capacity BTU/h 12000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps 11.1 Rated input Watts 1230 Power factor BTU/Wh Compressor Type (Hermetically sealed rotary type) Model, Motor Output 44R291AG-FES, 1075 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin...
  • Page 10 AFS120FX 8. AF-S120FX Cooling Capacity BTU/h 12000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps 10.1 Rated input Watts 1110 Power factor BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output QK164CDB, 1054 REFRIGERANT SYSTEM Evaporator...
  • Page 11 AFS120FX 9. AF-S125FX Cooling Capacity BTU/h 12000 Moisture Removal Pint/h Electrical Data Phase Single Rared frequency Rated voltage Volts Rated current Amps 10.1 Rated input Watts 1110 Power factor BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output QK164CDB, 1054 REFRIGERANT SYSTEM Evaporator...
  • Page 12: Wiring Diagram

    AMBIENT SENSOR BLACK CAPACITOR BLUE WHITE FAN MOTOR YELLOW BLUE COMP BLUE BLACK WHITE COMPRESSOR GREEN OVERLOAD RELAY BLACK POWER SUPPLY [3] EXTERNAL DIMENSION Model A (mm) B (mm) C (mm) AF-S60FX AF-S80FX AF-R80FX AF-S100FX AF-R100FX AF-S120FX AF-R120FX 1 – 10...
  • Page 13: Chapter 2. Microcomputer Control System

    AFS120FX AFS120FX Service Manual CHAPTER 2. MICROCOMPUTER CONTROL SYSTEM [1] ELECTRONIC CONTROL CIRCUIT DIAGRAM 2 – 1...
  • Page 14: Printed Wiring Board

    AFS120FX [2] PRINTED WIRING BOARD 1. Main control PWB 2 – 2...
  • Page 15 AFS120FX 2. Display control PWB 2 – 3...
  • Page 16: Chapter 3. Troubleshooting Guide

    AFS120FX AFS120FX Service Manual CHAPTER 3. TROUBLESHOOTING GUIDE [1] REFRIGERATION CYCLE DIAGRAM The figure below is a brief description of the important components and their function in what is called the refrigeration system. This will help to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle. [2] TROUBLESHOOTING GUIDE In general, possible trouble is classified in three kinds.
  • Page 17: Fail To Start Motor

    AFS120FX 1. Fail to start, Fail to start motor When tur ni ng the po wer on . P re ss the PO WER b utto n, th en Ch eck ci rcu it b re ake r Is th er e a be ep sou nd fro m th e fa n b utto n o n th e Co ntr ol a nd fuse .
  • Page 18 AFS120FX 3. No/ineffective cooling in d ica tes r oo m temp Wh eth er the di spl ay p an el se nso r fa il ur e. d isp la y on e o f the fol lo win g in d ica tes i nd oo r p ip e sig n al ? se nso r fa il ur e.
  • Page 19 AFS120FX PROBLEM POSSIBLE CAUSE REMEDY Fan motor noise. Replace the fan if cracked, out of balance, or partially missing. Blower Replace the blower if cracked, out of balance, or partially missing. Loose screws Tighten them. Worn bearings Replace the motor if knocking sounds continue when running or loose, or the motor hums or noise appears to be internal while running.
  • Page 20 AFS120FX — MEMO — 3 – 5...
  • Page 21: Replacement Parts List

    “HOW TO ORDER REPLACEMENT PARTS” To have your order filled promptly and correctly, please furnish the For U.S.A. only following information. Contact your nearest SHARP Parts Distributor to order. 1. MODEL NUMBER 2. REF. No. 3. PART NO. 4. DESCRIPTION For location of SHARP Parts Distributor, Please call Toll-Free;...
  • Page 22 AFS120FX Chassis Lower shutter frame (Small) Cabinet and shutter Air flow system Electric control system Refrigerant for manual model system for electric model Front panel assy PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Chassis Lower shutter frame (Small) LCHS-A487JBTA Chassis[S60FX] LCHS-A494JBTA Chassis[R80FX]...
  • Page 23 AFS120FX Electric control system Cabinet and shutter Front panel ass'y (Small) Electric Cabinet and shutter control electric model system manual model Front panel assy PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Electric control system Cabinet and shutter Front panel ass'y (Small) Electric part box LPLTMA213JBPZ Capacitor[S60FX]...
  • Page 24 AFS120FX Airflow system Refrigerant system (Small) Air flow system Refrigerant system PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Airflow system Refrigerant system (Small) PKESSA098JBFZ Lower fan shell NFANSA047JBFA Centrifugal fan PKESSA099JBFZ Med fan shell Fan motor[S60FX] CMOTLB183JBEZ CMOTLB197JBEZ Fan motor[R80FX][S80FX][S85FX] Rear separating board PKESPA110JBFZ NFANPA125JBFA...
  • Page 25 AFS120FX Accessories (Small) A-10 A-11 A-13 A-12 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Accessories (Small) Accessory part CFZK-C576JBKZ Remote controller CRMC-A671JBEZ LANGAA042JBFA Right shutter frame LANGAA043JBFA Left shutter frame LANGKA193JBFA Shutter locking bar PPLTPA021JBFA Shutter TCAD-A659JBTZ Consummer card TINSEA412JBTZ Operation manual PSEL-C969JBEZ...
  • Page 26 AFS120FX Chassis Lower shutter frame (Medium) Cabinet and shutter Air flow system Electric control system Refrigerant system Front panel assy PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Chassis Lower shutter frame (Medium) LCHS-A488JBTA Chassis[S100FX][R120FX] LCHS-A492JBTA Chassis[R100FX] LCHS-A495JBTA Chassis[S120FX][S125FX] LANGKA200JBTA Lower shutter frame...
  • Page 27 AFS120FX Electric control system Cabinet and shutter Front panel ass'y (Medium) Electric control system Cabinet and shutter 13 14 Front panel assy PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Electric control system Cabinet and shutter Front panel ass'y (Medium) LPLTMA215JBPZ Electric part box RC-HZA526JBEZ...
  • Page 28 AFS120FX Airflow system Refrigerant system (Medium) Air flow system Refrigerant system PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Airflow system Refrigerant system (Medium) Lower fan shell PKESSA101JBFZ Centrifugal fan NFANSA048JBFA Fresh air door MLEVPA022JBFA Med fan shell PKESSA102JBFZ PSEL-C855JBEZ Water proof rubberring CMOTLB184JBEZ Fan motor...
  • Page 29 AFS120FX Accessories (Medium) A-11 A-12 A-13 A-10 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Accessories (Medium) CFZK-C578JBKZ Accessory part Remote controller CRMC-A671JBEZ Right shutter frame LANGAA044JBFA Left shutter frame LANGAA045JBFA Shutter locking bar LANGKA197JBFA Shutter PPLTPA022JBFA Consummer card TCAD-A659JBTZ TINSEA413JBTZ Operation manual PSEL-C967JBEZ...
  • Page 30 AFS120FX INDEX PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK NFANSA047JBFA 3-26 [ C ] NFANSA048JBFA 8-26 CFZK-C576JBKZ CFZK-C578JBKZ [ P ] CMOTLB183JBEZ 3-28 PCMPRA476JBEZ 3-36 CMOTLB184JBEZ 8-30 PCMPRA477JBEZ 8-39 CMOTLB197JBEZ 3-28 PCMPRA488JBEZ 3-36 CRMC-A671JBEZ 4-A-1 PCMPRA489JBEZ...
  • Page 31 AFS120FX PRICE PART PARTS CODE RANK MARK RANK TINSEA412JBTZ 4-A-7 TINSEA413JBTZ 9-A-7 [ U ] UBATUA027JBE0 4-A-13 " 9-A-13...
  • Page 32 AFS120FX COPYRIGHT © 2005 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

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