• Product will only be replaced if repair is not possible • Please view full Warranty term and conditions supplied with machine or at www.razorweld.com or at the back of this manual.
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Safety - Cautions Air Plasma Cutting Technology Technical Data, Product Information Machine Layout & Descriptions Set Up and Operating Procedure 10-11 Plasma Cutting Procedure & Techniques 12-14 TRF-45-6-CC1 Plasma Torch Parts Breakdown JRWPC45LT Machine spare parts 16-17 Machine Warranty 18-21...
SAFETY IMPORTANT: BEFORE INSTALLING, OPERATING OR CARRYING OUT MAINTENANCE ON THE PLASMA CUTTER, READ THE CONTENTS OF THIS MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE. PAY PARTICULAR ATTENTION TO THE SAFETY RULES. THIS EQUIPMENT MUST BE USED SOLELY FOR PLASMA CUTTING.
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Arc rays: harmful to people’s eyes and skin. Arc rays from the plasma cutting process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin. Protect your eyes with welding masks or goggles fitted with filtered lenses, and protect your body with appropriate safety garments.
CAUTION 1. Working Environment. 1.1 The environment in which this welding equipment is installed must be free of grinding dust, corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light, rain water and snow etc; the temperature of working environment should be maintained within -14°F to +104°F..
AIR PLASMA CUTTING TECHNOLOGY Plasma cutters work by passing an electric arc through a gas that is passing through a constricted opening. The gas can be air, nitrogen, argon, oxygen. etc. The electric arc elevates the temperature of the gas to the point that it enters a 4th state of matter.
The RAZORCUT45 gives you the best of both worlds great portability, with the power to get the job done. Built to our specification and manufactured in compliance to CAN/CSA E60974-1 & ANSI/IEC 60974-1 Product Code: JRWPC45LT Standard Package includes: RAZORCUT45 Machine, TRF-45-6-CC1 x 19ft Plasma Torch, Earth Lead 5/8" x 13ft...
Razorweld Front & Rear Panel Layout ™ ™ Front Panel Layout Rear Panel Layout Power indicator It illuminates when the machine is powered on, and it glitters after arc is successfully ignited. Overheating indicator It illuminates when the working temperature of the IGBT is overly high.
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Razorweld Set Up Procedure for PLASMA Cutting ™ ™ (1) Connect the TRF-45-6-CC1 Plasma Torch to the machine. Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight. Caution: Be careful not to bend the pins located inside the torch connector.
Razorweld Operating Procedure for PLASMA Cutting ™ ™ Operating procedure using the Stand Off Guide mounted to TRF-45-6-CC1 torch. The feet of the standoff guide are placed on the cutting surface. This maintains an optimal 5/64" standoff distance between the plasma cutting tip and the work, this is especially suitable if your hands are unsteady, or if you wish to use a straight edge guide or pattern guide.
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Operating Procedure & Techniques Razorweld for PLASMA Cutting ™ ™ ● Amperage Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amper- age and change to a lower-amperage tip to maintain a narrow kerf.
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Operating Procedure & Techniques Razorweld for PLASMA Cutting ™ ™ ● Air pressure and volume Air pressure, flow rate and air quality are critical to quality plasma cutting and consumable life span. The required air pressure and volume can vary from model to model and the manufacturer will provide the specs.
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Operating Procedure & Techniques Razorweld for PLASMA Cutting ™ ™ ● Piercing Hold the torch at an angle to the work piece, When sparks are exiting from the bottom of When the pierce is complete, proceed with pull the trigger to start the arc and slowly the work piece, the arc has pierced through cutting.
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SPARE PARTS IDENTIFICATION - JRWPC45LT Item Part number Description 10004949 power switch 10021896 power line 10041723 gas nipple 30000147 knob 10048633 plasma female socket and wire 10037152 KDP female socket 10007295 gas pressure meter 10048647 control PCB 10048390 reducing valve...
JASIC Technologies America Inc (‘Us’, ‘We’) warrants that the following products under RAZORWELD supplied by Us and purchased by you from an Authorised RAZORWELD Dealer throughout the U.S.A & Canada are free of Material and Faulty Workmanship defects except for those products listed under ‘Warranty Exclusions’.
WARRANTY / RETURNS / EXCHANGES We understand that sometimes a product may need to be returned. If you have purchased from the RAZORWELD Authorised Dealer Network, to assist you in following the correct procedure enclosed is the returns policy. Our Returns Policy includes the rights you have under the American consumer Law and other relevant laws.
Failure or any breakage caused by overload, dropping or abusive treatment or use by the customer • Repair, modifications or other work carried out on the product other than by an Authorised RAZORWELD Dealers Unless it is a manufacturing fault, this Warranty does not cover the following parts:...