7
COMPONENT REPLACEMENT
To ensure correct and safe operation of the appliance, it is essential that any worn or failed components are replaced with
only genuine Alpha spare parts. Use of non-genuine Alpha spares could invalidate your warranty and may pose a potential
safety hazard.
It is the law that any service work must be carried out by a competent person, i.e. Gas Safe registered boiler engineer.
Warning: Before replacing any boiler components, isolate the electrical supply and close the boiler gas service cock. Allow
the boiler to cool.
Always test for gas tightness before and after replacing any gas carrying components or disturbing any gas connections.
Always carry out electrical system checks i.e. Earth Continuity, Resistance to Earth, Short Circuit and Polarity with a suitable
meter after servicing.
Check the operation of the boiler. (Refer to Sections 5.5 and 5.6). Ensure that all the controls are returned to their original settings.
1
Boiler drain point
2
DHW heat exchanger
3
Gas valve
4
DHW temperature sensor
5
Mains cold water temperature sensor
6
Condensate trap
7
DHW flow regulator
8
System expansion vessel
9
Air / gas mixer
10
Primary temperature sensor
11
Manual air vent valve
12
Ignition / sensing electrode
13
Test points (air A) - (flue F)
13
F
11
12
10
9
8
7
6
5
4
2
3
1
Fig. 7.1
Alpha InTec² 26E, 30CE and 35CE - Component Replacement
A
14
Flue temperature sensor
15
Burner cover
16
Overheat thermostat
17
Primary heat exchanger
18
Fan
19
Primary pressure switch
20
Automatic air vent
21
Boiler pump
22
Safety valve (3 bar)
23
3-way valve (motorised)
24
By-pass
25
Safety valve operation indicator
14
15
16
17
18
19
20
21
22
23
24
25
39
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