Cushman Turf Truckster 84043 Parts & Maintenance Manual
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Cushman Turf Truckster 84043 Parts & Maintenance Manual

Cushman Turf Truckster 84043 Parts & Maintenance Manual

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4140039-CZ
Parts & Maintenance Manual
Cushman Turf Truckster
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Summary of Contents for Cushman Turf Truckster 84043

  • Page 1 4140039-CZ Parts & Maintenance Manual Cushman Turf Truckster  ± 'LHVHORYê PRWRU 3HUNLQV  0DQXiOQt S HYRGRYND  ± 'LHVHORYê PRWRU 3HUNLQV  0DQXiOQt S HYRGRYND (&  ± %HQ]tQRYê PRWRU 6X]XNL . 0DQXiOQt S HYRGRYND  ± %HQ]tQRYê PRWRU 6X]XNL . $XWRPDWLFNi S HYRGRYND...

  • Page 2: Table Of Contents

    Table of Contents Safety Jump Starting ............ 19 Operating Safety ..........4 6.10 Battery ............... 20 Important Safety Notes ........5 6.11 Charging Battery ..........20 Standards and Publications 6.12 Hydraulic Hoses ..........21 Standards and Publications ......... 6 6.13 Hydraulic Reservoir and Filter ......21 Vehicle Identification Numbers 6.14 Fuel ..............

  • Page 3: Service Parts

    Suggested Stocking Guide To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found in the Specifications Section. Service Parts Qty.

  • Page 4: Safety

    SAFETY SAFETY OPERATING SAFETY ______________________________________________________ WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. Safety is dependent upon the awareness, concern and 12.

  • Page 5: Important Safety Notes

    SAFETY IMPORTANT SAFETY NOTES ________________________________________________ CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate This safety alert symbol is used to alert you to injury and property damage. It may also be used to alert against unsafe practices.

  • Page 6: Standards And Publications

    STANDARDS AND PUBLICATIONS STANDARDS AND PUBLICATIONS STANDARDS AND PUBLICATIONS ___________________________________________ This product meets requirements of ANSI B56.8 and has Internal Combustion Engine Powered Industrial Trucks: been approved by the Factory Mutual Research ANSI/UL 558 Corporation to meet all Powered Industrial Truck portions American National Standards Institute, Inc.

  • Page 7: Vehicle Identification Numbers

    VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBER __________________________________________ The Vehicle Identification Number (VIN), consisting of the model number, date code and serial number are all printed on the Nameplate/Identification Decal attached to the cross member under the dash. This vehicle may be covered GOLF, TURF &...

  • Page 8: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 84043 ......Turf Truckster liquid cooled diesel transmission, 2 speed differential. engine, 4 speed manual 898628......Turf Truckster liquid cooled diesel transmission, 2 speed differential. engine, 3 speed automatic 84044 ......Turf Truckster liquid cooled diesel transmission, 2 speed differential.

  • Page 9: Gear Ratios

    SPECIFICATIONS GEAR RATIOS ____________________________________________________________ Diesel Engine Manual Transmission Gear Ratios: 2nd Gear....2.391:1 4th Gear ....1.000:1 1st Gear ....4.031:1 3rd Gear ....1.423:1 Reverse ....4.173:1 2nd Gear ....1.947:1 Hypoid Differential ..14.21:1 1st Gear ....3.652:1 Gas Engine Automatic Transmission Gear Ratios: Reverse.....

  • Page 10: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized WARNING Jacobsen Dealer. 2. Replace, adjust, worn damaged To prevent injury, depress clutch pedal and shift components. transmission to neutral, engage parking brake, stop engine and remove key from ignition switch before 3.

  • Page 11: Front Cowl Access

    ADJUSTMENTS FRONT COWL ACCESS_____________________________________________________ The front cowl opens to gain access to two access panels, fuse panel, horn and master cylinder reservoir. Pull Lever To Release To open the front cowl, locate the release lever at the Cowl Latc h upper left corner of front clip, near the left side headlight.

  • Page 12: Diesel Engine Alternator Belt

    ADJUSTMENTS DIESEL ENGINE ALTERNATOR BELT ________________________________________ Inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust alternator pulley so belt deflects 1/4” to 1/2” (6 -12 mm) with a 20 lb. push at midpoint between water pump and alternator pulleys.

  • Page 13: Gas Engine Hydraulic Pump Belt

    ADJUSTMENTS GAS ENGINE HYDRAULIC PUMP BELT _______________________________________ Inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust hydraulic pump belt so belt deflects 1/4” to 1/2” (6 -12 mm) with a 20 lb. push at midpoint between pulleys. If tension is incorrect, loosen pump mounting bolts (G) and carefully pry away from the engine until proper belt tension is achieved.

  • Page 14: Torque Specification

    ADJUSTMENTS 5.10 TORQUE SPECIFICATION___________________________________________________ CAUTION All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value.

  • Page 15: Maintenance

    MAINTENANCE MAINTENANCE GENERAL ________________________________________________________________ Keep the equipment clean. WARNING Keep all moving parts properly adjusted and lubri- cated. Before you clean, adjust, or repair this equipment, Replace worn or damaged parts before operating depress clutch pedal and shift transmission to neutral, the machine.

  • Page 16: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. To check the engine oil, remove the dipstick and wipe it Oil Level Must with a clean rag. Reinsert the dipstick until it contacts the Be Between Marks Engine Dipstick oil tube, remove the dipstick and read the oil level.

  • Page 17: Power Steering Reservoir

    MAINTENANCE POWER STEERING RESERVOIR _____________________________________________ When checking the fluid level before the engine has been WARNING warmed up, the level should be at the COLD mark on the dipstick. After the engine has been warmed up and the Before servicing or doing any maintenance work around fluid is warm, the level should be between the COLD and the engine area, make sure the engine has had time to HOT marks.

  • Page 18: Cooling System

    MAINTENANCE COOLING SYSTEM ________________________________________________________ This vehicle is equipped with a radiator, temperature a. Remove the cooling fan fuse controlled fan, temperature gauge and an overheat b. Remove the radiator cap. buzzer. Open the engine block drain and the radiator drain. Remove lower radiator hose. Close both WARNING drains and install lower radiator hose once system has completely drained.

  • Page 19: Air Filter

    MAINTENANCE AIR FILTER _______________________________________________________________ Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine. When service is required, first clean the outside of the filter housing;...

  • Page 20: Battery

    MAINTENANCE 6.10 BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is “Off” and When installing the battery, always assemble the RED, positive (+) battery cable first and the ground, BLACK, the key has been removed before servicing the battery. negative (-) cable last. CAUTION When removing the battery, always remove the ground, BLACK, negative (-) cable first and the RED,...

  • Page 21: Hydraulic Hoses

    MAINTENANCE 6.12 HYDRAULIC HOSES _______________________________________________________ IMPORTANT: hydraulic system WARNING permanently damaged becomes contaminated. Before disconnecting any hydraulic To prevent serious injury from hot, high pressure oil, component, clean the area around the fittings and the never use your hands to check for oil leaks, use paper or hose ends to keep impurities out of the system.

  • Page 22: Fuel

    MAINTENANCE 6.14 FUEL ____________________________________________________________________ Handle fuel with care - it is flammable and highly switch to the ON position and reading the level explosive under certain conditions. Use an approved indicated by the fuel gauge. container, the spout must fit inside the fuel filler neck. 4.

  • Page 23: Tire Removal And Installation

    MAINTENANCE 6.17 TIRE REMOVAL AND INSTALLATION _________________________________________ Removal: CAUTION 1. Park the vehicle on a flat and level surface. Apply parking brake, shut off engine and shift transmission Unless you have the proper training, tools and to 1st gear. experience, DO NOT attempt to mount a tire on a rim. Improper mounting can produce an explosion which 2.

  • Page 24: Towing The Vehicle

    MAINTENANCE 6.19 TOWING THE VEHICLE _____________________________________________________ 4. Slowly drive towing vehicle forward until tow-line is WARNING pulled tight. 5. While towing, try to keep the tow light taught at all To prevent injury or vehicle damage, the following times. Be careful going down inclines and turning guidelines should always be followed.

  • Page 25: Hydraulic Brakes

    MAINTENANCE 6.21 HYDRAULIC BRAKES ______________________________________________________ 5. Most communities have a disposal system for DOT WARNING 3 brake fluid. Please dispose of fluids properly. Improper maintenance of the brake system may result in loss of vehicle control by the operator. Losing control of the vehicle due to brake loss may cause injury to the operator or bystanders and vehicle damage Brake Fluid...

  • Page 26: Differential Fluid

    MAINTENANCE 6.22 DIFFERENTIAL FLUID______________________________________________________ The differential fluid should be checked every 100 hours or 3 months. Fluid should be changed after the first 100 hours and every 600 hours (or yearly) thereafter. Differential Fluid Capacity ..5.2 pints (2.5 l) Level Check And Fluid Type ......

  • Page 27: Gas Engine Manual Transmission

    MAINTENANCE 6.24 GAS ENGINE MANUAL TRANSMISSION _______________________________________ The transmission fluid should be checked every 100 Fill transmission with gear lube until fluid begins to leak hours or 3 months. Fluid should be changed every 600 from hole. Apply pipe thread sealant and install filler plug. hours (or yearly).

  • Page 28: Electrical System

    MAINTENANCE 6.26 ELECTRICAL SYSTEM _____________________________________________________ Diesel Engine CAUTION 20 A Dash Panel, Power Port 15 A Fuel Pump Always turn the ignition switch off and remove the & Ignition Brake Light, negative battery cable (Black) before inspecting or 5th Wheel Brake 10 A 10 A Accessary...

  • Page 29: Headlight Replacement

    MAINTENANCE Tachometer DIP Switch Setting: Using a small blade screwdriver or similar tool, push the switch levers either up or down to match the sequence The dash panel uses a DIP Switch sequence code to code for this unit. identify the number of input pulses per engine revolution and engine type to correctly display the engine RPM on Dipswitch Setting the tachometer.

  • Page 30: Efi Diagnostic Check

    MAINTENANCE 6.30 EFI DIAGNOSTIC CHECK ___________________________________________________ Suzuki Gas Engine units only position. The brake fluid light at the lower left corner of the dash panel will flash a diagnostic code. The electrical system is equipped with a plug in connector which, when used with the diagnostic jumper The first digit of the code will be given first with a full accessory (Part No.

  • Page 31: Care And Cleaning

    MAINTENANCE 6.31 CARE AND CLEANING _____________________________________________________ Wash the vehicle after each use. Keep the equipment Do not spray water directly at the dash panel, ignition switch, controls or any other electrical components, or clean. at bearing housings and seals. Note: Do not wash any portion of the equipment while it is Clean all plastic or rubber trim with a mild soap hot.

  • Page 32: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that detailed information regarding the electrical system may occur during start-up and operation. For more contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start. Clutch pedal not depressed. Check start-up procedure.

  • Page 33: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL ________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI WARNING Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins Before you clean, adjust, or repair this equipment, to seep out.

  • Page 34: Maintenance Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE CHARTS ___________________________________________________ Recommended Service and Lubrication Intervals Every Every Every Every First Every 400 Lubricant Daily Hours or Hours or Hours or Hours or Hours or 12 Section Type Hours 9 Months 2 Months 3 Months 6 Months Months Air Filter...
  • Page 35 MAINTENANCE & LUBRICATION CHARTS Notes: Lubricants * Indicates initial service for new machines. Manual grease gun with NLGI Grade 2 (Service ** Depending on operating conditions, engine oil, oil Class LB). filter filter require more frequent Engine Oil - See Section 6.3 replacement.

  • Page 36: Notes

    NOTES NOTES GB-36...
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  • Page 39: Dieselového Motoru

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  • Page 42 STANDARDY A PUBLIKACE STANDARDY A PUBLIKACE STANDARDY A PUBLIKACE_________________________________________________ 7HQWR SURGXNW Y\KRYXMH SRåDGDYN P SU P\VORYpKR 0RWRURYp SU P\VORYp YR]tN\ V YQLW QtP VSDORYiQtP VWDQGDUGX $16, % D E\O DXWRUL]RYiQ VSROHþQRVWt ANSI/UL 558 )DFWRU\ 0XWXDO 5HVHDUFK &RUSRUDWLRQ QD VSOQ Qt YãHFK American National Standards Institute, Inc.
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  • Page 44 SPECIFIKACE SPECIFIKACE IDENTIFIKACE PRODUKTU _________________________________________________ U\FKORVWQt PDQXiOQt S HYRGRYNRX 84043 ..Turf Truckster s kapalinou chlazeným dieselovým PRWRUHP  U\FKORVWQt PDQXiOQt S HYRGRYNRX D  rychlostním diferenciálem. rychlostním diferenciálem. 898628..Turf Truckster s kapalinou chlazeným dieselovým PRWRUHP  U\FKORVWQt DXWRPDWLFNRX S HYRGRYNRX 84044 ..

  • Page 45: Benzínového Motoru

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  • Page 51: Motor

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  • Page 52: Motorový Olej

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  • Page 54: Chladící Systém

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  • Page 55: Vzduchový Filtr

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  • Page 56: Baterie

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  • Page 57: Hydraulické Hadice

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  • Page 58: Palivo

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  • Page 59: Zdvihání Vozidla

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  • Page 60 Ò'5å%$ 6.19 7$å(1Ë 92=,'/$ __________________________________________________________ 5. % KHP WDåHQt VH YåG\ VQDåWH XGUåRYDW WDåQp ODQR QDSQXWp 3 L Mt]G ] NRSFH D S L ]DWiþHQt EX WH VAROVÁNÍ opatrní. 9åG\ SRVWXSXMWH GOH QiVOHGXMtFtFK SRN\Q  =DEUiQtWH WtP ]UDQ QtP D SRãNR]HQt YR]LGOD E KHP WDåHQt YR]LGOD...

  • Page 61: Hydraulické Brzdy

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  • Page 62: Kapalina Diferenciálu

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  • Page 63: Xwrpdwlfni S Hyrgrynd Ehq]Tqrypkr Prwrux

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  • Page 64: Elektrický Systém

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  • Page 65 Ò'5å%$ 1DVWDYHQt S HStQDþ ',3 SUR RWiþNRP U 6 SRXåLWtP WHQNpKR ãURXERYiNX QHER SRGREQpKR QiVWURMH ]DWODþWH SiþN\ S HStQDþH EX WR GRO QHER 3 tVWURMRYi GHVND Y\XåtYi VHNYHQþQt NyG S HStQDþ ',3 QDKRUX DE\ RGSRYtGDO\ VHNYHQþQtPX NyGX WpWR MHGQRWN\ V MHMtå SRPRFt MH LGHQWLILNRYiQ SRþHW YVWXSQtFK LPSXOV ]D MHGQX RWiþNX PRWRUX D W\S PRWRUX DE\ VH QD RWiþN\ PRWRUX QD RWiþNRP UX ]REUD]RYDO\ VSUiYQ  3 L YêP Q...

  • Page 66: Diagnostická Kontrola Efi

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  • Page 67: 2Ehfq

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  • Page 68 (ã(1Ë 352%/e0 ØEšENÍ PROBLÉMÙ 2%(&1 _________________________________________________________________ 7DEXOND SUR HãHQt SUREOpP QtåH XYiGt ]iNODGQt Více informací týkajících se elektrického systému získáte SUREOpP\ NWHUp VH PRKRX S LKRGLW E KHP VWDUWRYiQt RG PtVWQtKR SURGHMFH VSROHþQRVWL -DFREVHQ 3 t]QDN\ 3UDYG SRGREQi S tþLQD Akce Motor nechce nastartovat.

  • Page 69: 7$%8/.< Ò'5Å%< $ 0$=È1Ë

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  • Page 70 7$%8/.< Ò'5å%< $ 0$=È1Ë 7$%8/.$ Ò'5å%< ________________________________________________________ 'RSRUXþHQp VHUYLVQt D PD]DFt LQWHUYDO\ Fhåqêpu Fhåqêpu Fhåqêpu Fhåqêpuà Fhåqêpu Prvních r hodin hodin hodin hodin hodin sekce maziva hodin nebo 2 nebo 3 nebo 6 nebo 9 nebo 12 € †tpr € †tpr €...
  • Page 71 7$%8/.< Ò'5å%< $ 0$=È1Ë Poznámky: Maziva * ,QGLNXMH SRþiWHþQt VHUYLV QRYêFK VWURM  5XþQt PD]DFt SLVWROH V 1/*, *UDGH  ** Motorový olej, olejový filtr a vzduchový filtr mohou 6HUYLVQt W tGD /%  Y ]iYLVORVWL QD SURYR]QtFK SRGPtQNiFK Y\åDGRYDW Motorový olej – Viz sekce 6.3 þDVW Mãt YêP QX III SAE EP 80-90 Gear Lube *** 3 HNRQWUROXMWH YLGLWHOQp KDGLFH D WUXEN\ ]GD GRE H...
  • Page 72 POZNÁMKY POZNÁMKY CZ-36...
  • Page 73 PARTS CATALOG PARTS CATALOG 10.1 TABLE OF CONTENTS______________________________________________________ 1.1 ..Front Body ............38 2.1 ..Engine Cover ............. 40 3.1 ..Throttle Control..........42 4.1 ..Control Console ..........44 5.1 ..Parking Brake and High-Low Speed Control.. 46 6.1 ..

  • Page 74: Front Body

    TURF TRUCKSTER Serial No. All 1.1 Front Body  By Jacobsen Turf Truckster Turf Truckster   By Jacobsen By Jacobsen 30 / 31...
  • Page 75 306419 Screw, 1/4-20 x 1/2” Hex Head 306488 Lockwasher, 1/4” Shakeproof 450410 Lockwasher, M6 844293 Plug, Panel 74765G01 Decal, Cushman 74793G01 Decal, Left Side Turf Truckster 74767G01 Decal, RIght Side Turf Truckster 38541 Tube, Clear Document 38061A Cap, Vinyl 840508...

  • Page 76: Engine Cover

    TURF TRUCKSTER Serial No. All 2.1 Engine Cover Engine Cover Lock...
  • Page 77 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 306328 Cotter Pin, 3/32 x 3/4” 308090 Washer, 1/4 450452 Nut, M6-1 Hex Flange 450453 Nut, M8-1.25 Hex Flange 450454 Nut, M10-1.5 Hex Flange 893541 Handold, Right Side 450541 Screw, M6-1 x 16 mm Hex Flange 452388 Screw, M8-1.25 x 20 mm Hex Flange 452398...

  • Page 78: Throttle Control

    TURF TRUCKSTER Serial No. All 3.1 Throttle Control Attach Pivot Link in Bottom Hole To Engine Cable Routing Hand Throttle Panel STOP Ignition Switch Panel Throttle Pivot All Views Rotated 90° for Clarity...
  • Page 79 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 841663 Panel, Floor Access 800943 Screw, #10-14 x 5/8” Self Tapping 894159 Pedal, Throttle 524633 Bolt, 5/16-18 x 1” Shoulder 524643 Bearing, Split 548911 Nut, 5/16-18 Flange 2703257.7 Bracket, Foot Throttle 452378 Screw, M6-1 x 20 mm Flange 450452...

  • Page 80: Control Console

    TURF TRUCKSTER Serial No. All 4.1 Control Console 4 / 5 WARNING P A R K I N G B R A K E S A R E N O T A U T O - M A T I C A L LY A P P L I E D . V E H I C L E M AY M O V E C A U S I N G P E R S O N A L I N J U R Y A N D / O R P R O P E R T Y D A M A G E .
  • Page 81 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2700796 Console Used on 84043, 898627, 898628 2700797 Console, EC Used on 84044 Only 844177 • Decal, Aux. Transmission 844179 • Decal, Hydraulic Controls 822819 • Decal, Parking Brake Used on 84043, 898627, 898628 845185 •...

  • Page 82: Parking Brake And High-Low Speed Control

    TURF TRUCKSTER Serial No. All 5.1 Parking Brake and High-Low Speed Control...
  • Page 83 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894317 Lever, Parking Brake 845134 Bracket, Parking Brake Lever 452388 Screw, M8-1.25 x 20 mm Flange 452391 Screw, M8-1.25 x 40 mm Flange 450453 Nut, M8-1.25 Flange 845133 Cable, Parking Brake 450377 Nut, M6-1 Staytite 827182...

  • Page 84: Brake Pedal

    TURF TRUCKSTER Serial No. All 6.1 Brake Pedal Route both hoses through opening in front clip Lower ROPS Pedal Mounting View Rotated 90 Degrees for Clarity Route front brake tube through opening in front clip Route rear brake Left Frame Rail tube under floor access panel Tube Routing...
  • Page 85 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2701737.7 Bracket, Master Cylinder 892921 Pedal, Brake 840726 Bearing, Brake Pivot 840725 Tube, Brake Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 895113 Master Cylinder 800930 Screw, M8-1.25 x 16 mm Flange 894167...

  • Page 86: Clutch Pedal Linkage

    TURF TRUCKSTER Serial No. 84043 All 7.1 Clutch Pedal Linkage Serial No. 84044 All Serial No. 898627 All Lower ROPS Cable Routing View Rotated 90 Degrees for Clarity View Rotated 90 Degrees for Clarity Gas Units Diesel Units...
  • Page 87 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 892933 Pedal, Clutch 840726 Bearing, Brake Pivot 844611 Spring, Torsion 840725 Tube, Pedal Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 894308 Switch, Clutch Micro 450510 Screw, M3-0.5 x 20 mm Pan Head 452424...

  • Page 88: Manual Transmission Shifter Linkage

    TURF TRUCKSTER Serial No. 84043 All 8.1 Manual Transmission Shifter Linkage Serial No. 84044 All Serial No. 898627 All 21 22 Diesel Unit Cable Attachment Shifter Mounting and Cable Routing View Rotated 180 Degrees for Clarity Gas Unit Cable Attachment...
  • Page 89 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 893966 Shifter Assembly Diesel Units 2701274 Shifter Assembly Gas Units 2703956.7 • Mount, Shifter 2703953 • Selector, Gear 842773 • Rod End, 1/2-20 308091 • Flat Washer, 1/2 311763 • Screw, 1/2-20 x 2-1/4” Hex Head 843679 •...

  • Page 90: Automatic Transmission Shifter

    SPRAYTEK DS 300 Serial No. 898628 All 9.1 Automatic Transmission Shifter Item Part No. Qty. Description Serial Numbers/Notes 103867 Flat Washer, 5/16 302020 Screw, 1/4-20 x 1-1/4” 306375 Nut, 1/4-20 Hex 306396 Lockwasher, 1/4 800582 Screw, 1/4-20 x 3/4” 821164 Hair Pin, 1/4 x 1-1/8”...

  • Page 91: Automatic Transmission Oil Cooler

    SPRAYTEK DS 300 Serial No. 898628 All 10.1 Automatic Transmission Oil Cooler Item Part No. Qty. Description Serial Numbers/Notes 838340 Oil Cooler 800789 Kit, Oil Cooler Mounting 826590 Hose, 5/16 I.D. 821893 Trim, Push On 809231 Grommet 825264 Hose Clamp >...

  • Page 92: Frame Attachments

    TURF TRUCKSTER Serial No. All 11.1 Frame Attachments...
  • Page 93 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Front Suspension See 14.1, 15.1 and 16.1 452415 Screw, M12-1.75 x 80 mm Flange 450454 Nut, M10-1.5 Hex Flange 4139806G03 Wheel and Tire, Multi Rib Standard 4139806G03 Wheel and Tire, Turf Master Optional 4139806G03 Wheel and Tire, USA Trail...

  • Page 94: Frame, Lower Rops And Platform

    TURF TRUCKSTER Serial No. All 12.1 Frame, Lower ROPS and Platform Gas Engine and Transmission Mounts...
  • Page 95 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 893235.7 Frame, Main 4 Wheel Standard Frame, Painted Black 893235G Frame, Galvanized Main 4 Wheel Optional Galvanized Frame 893145.7 ROPS, Lower 893199.7 Platform, Truckster Standard Platform, Painted Black 893199-G02 Platform, Galvanized Truckster Optional Galvanized Platform 893525G01 Support, Platform...

  • Page 96: Rear Axle

    TURF TRUCKSTER Serial No. All 13.1 Rear Axle 21 / 22...
  • Page 97 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 893491 11.16:1 Rear Differential Assembly Diesel Units, See 38.1 894509 14.21:1 Rear Differential Assembly Gas Units, See 38.1 800198 Locknut, 1/2-20 809180 Flat Washer, 1/2 893862 Spring, Leaf 843238 • Bushing, Nylatron 893613 Upstop 813850...

  • Page 98: Front Control Arms

    TURF TRUCKSTER Serial No. All 14.1 Front Control Arms...
  • Page 99 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 36106G01 Frame, 4 Wheel Steering 893266 Upper Control Arm 893233 Left Side Lower Control Arm 893234 Right Side Lower Control Arm 844148 Upper Ball Joint • Boot • Boot Retainer • Screw, 5/16-24 x 1” Hex Head Black Oxide Finish, Grade 8 •...

  • Page 100: Steering Linkage

    TURF TRUCKSTER Serial No. All 15.1 Steering Linkage...
  • Page 101 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 841255 Steering Gear 305134 • Nut, 7/8-14 Hex Jam 308008 • Lockwasher, 7/8 841336 Arm, Pitman 894635 Strut Assembly 452413 Screw, M12-1.75 x 60 mm Hex Head 450455 Nut, M12-1.75 Hex Flange Grade 10.9 311392 Screw, 7/16-14 x 2”...

  • Page 102: Front Brakes

    TURF TRUCKSTER Serial No. All 16.1 Front Brakes ★ Hose Clamp Location ★ ★ ★ ★...
  • Page 103 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2702257.7 Front Hub 808088 • Outer Bearing Cup 814474 • Inner Bearing Cup 800908 • Bolt, M12-1.5 x 42 mm Wheel 385174 Outer Bearing Cone 815403 Inner Bearing Cone 817928 Seal, Grease 2702247 Nut, 3/4-16 Castle 304636...

  • Page 104: Steering Column

    TURF TRUCKSTER Serial No. All 17.1 Steering Column Lower ROPS 23 / 24 Power Steering Hose Routing...
  • Page 105 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 893571 Tube, Steering Mount 800930 Screw, M8-1.25 x 16 mm Flange 306799 Lockwasher, 5/16 External Tooth 450453 Nut, M8-1.25 Flange 893344 Shaft, Steering 887259 Bearing Assembly 828590 • Housing, Bearing 808060 •...

  • Page 106: Diesel Radiator

    TURF TRUCKSTER Serial No. 84043 All 18.1 Diesel Radiator Serial No. 84044 All...
  • Page 107 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 843862 Tube, 1/4” I.D. Clear Vinyl 10 Foot Length, Cut to 8” 835805 Hose, Radiator Overflow 300646 Screw, 1/4-20 x 3/4” Hex Head 306396 Lockwasher, 1/4 308090 Flat Washer, 1/4 450452 Nut, M6-1 Hex Flange 450541 Screw, M6-1 x 16 mm Hex Flange...

  • Page 108: Gas Radiator

    TURF TRUCKSTER Serial No. 898627 All 19.1 Gas Radiator Serial No. 898628 All...
  • Page 109 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 843296 Tube, 1/4” I.D. Clear Vinyl 10 Foot Length, Cut to 8” 835805 Hose, Radiator Overflow 300646 Screw, 1/4-20 x 3/4” Hex Head 306396 Lockwasher, 1/4 308090 Flat Washer, 1/4 450452 Nut, M6-1 Hex Flange 450541 Screw, M6-1 x 16 mm Hex Flange...

  • Page 110: Diesel Engine And Transmission Mounting

    TURF TRUCKSTER Serial No. 84043 All 20.1 Diesel Engine and Transmission Mounting Serial No. 84044 All...
  • Page 111 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine and Clutch See 23.1 894580 Frame, Engine Mount Mount, Engine See 11.1, Left shown, right similar 306836 Screw, 3/8-16 x 2-1/4” Hex Head 306891 Flat Washer, 3/8 841885 Mount, Engine Isolation 809174 Washer, Isolator 120177...

  • Page 112: Gas Engine And Mt Mounting

    TURF TRUCKSTER Serial No. 898627 All 21.1 Gas Engine and MT Mounting...
  • Page 113 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 24.1 4138963 Manual Transmission See... 11311-67H00 Plate, Clutch Housing 2702548 Clutch Disc 4117900 Pressure Plate 2702547 Screw, M8-1.25 x 16 mm Lockwasher 2702688 Stud, M10-1.25 x 65 mm 2702687 Screw, M10-1.25 x 75 mm Flange 2702686...

  • Page 114: Gas Engine And At Mounting

    TURF TRUCKSTER Serial No. 898628 All 22.1 Gas Engine and AT Mounting...
  • Page 115 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 24.1 4138668 Automatic Transmission See... 11311-67H20 Plate, Transmission Housing 2702701 Torque Converter 4120097 Plate, Drive 2702702 Screw, M8-1.25 x 9.5 mm Flange 2702688 Stud, M10-1.25 x 65 mm 2702686 Screw, M10-1.25 x 55 mm Flange 2702756...

  • Page 116: Diesel Engine And Clutch

    TURF TRUCKSTER Serial No. 84043 All 23.1 Diesel Engine and Clutch Serial No. 84044 All ★ ★...
  • Page 117 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine, Perkins Model 403C-11 Spec HH70581U 842553 • Engine Oil Filter 185086321 • Starter Order directly from Perkins 843760 Bracket, Hydraulic Pump 844272 Mount, Right Side Engine 838440 Screw, M12-1.25 x 25 mm Flange 120166 Lockwasher, 1/2 Pump, Hydraulic...

  • Page 118: Suzuki Gas Engine

    TURF TRUCKSTER Serial No. 898627 All 24.1 Suzuki Gas Engine Serial No. 898628 All...
  • Page 119 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Suzuki K6 Engine See ... through ... for Service 2701908 • Oil Filter 4120026 • Belt, Water Pump and Alternator 4120017 • Right Side Engine Mount 01550-10253 • Bolt, RIght Side Engine Mount 11710-65H01 •...

  • Page 120: Engine Speed Control

    TURF TRUCKSTER Serial No. 84043 All 25.1 Engine Speed Control Serial No. 84044 All Part of Engine Item Part No. Qty. Description Serial Numbers/Notes 2703683 Throttle Cable See 3.1 for other end of cable 844130 Cable, Governor Control See 3.1 for other end of cable 894591 Bracket, Throttle See 23.1 for Mounting Location...

  • Page 121: Exhaust

    TURF TRUCKSTER Serial No. 898627 All 26.1 Exhaust Serial No. 898628 All Tailpipe outlet to be parallel to ground. Item Part No. Qty. Description Serial Numbers/Notes 4119866.8 Muffler 2703800.8 Tube, Exhaust Inlet 314990013 Gasket, Exhaust Order directly from Perkins 452389 Screw, M8-1.25 x 25 mm Flange 838295.8 Strap, Muffler Hanger...

  • Page 122: Governor Linkage

    TURF TRUCKSTER Serial No. 898627 All 27.1 Governor Linkage Serial No. 898628 All...
  • Page 123 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4115258 Plate, Governor 450010 Screw, M6-1 x 75 mm Hex Head 306396 Lockwasher, 1/4 308090 Flat Washer, 1/4 4119526 Spacer, 7/16 x 2-1/8” 452381 Screw, M6-1 x 40 mm Hex Flange 2700522 Spacer, 7/16 x 1”...

  • Page 124: Governor

    TURF TRUCKSTER Serial No. 898627 All 28.1 Governor Serial No. 898628 All 24 / 25...
  • Page 125 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4115000 Governor 111812 • Yoke, Spool 111814 • Washer, Thrust 111816 • Washer, Thrust 111817 • Spool, Governor 112840 • Bearing, Thrust 130728 • Nut, 1/4-20 Hex Jam 111813 • Seal, Shaft 160410 •...

  • Page 126: Gas Engine Remote Oil Fill

    TURF TRUCKSTER Serial No. 898627 All 29.1 Gas Engine Remote Oil Fill Serial No. 898628 All Item Part No. Qty. Description Serial Numbers/Notes 601942 Brace, Governor 548827 Screw, 1/4-20 x 1/2 Hex Flange 601580 Bracket, Remote Oil Fill 843420 O-Ring 843399 Adapter, Valve Cover 836206...

  • Page 127: Gas Engine Exhaust

    TURF TRUCKSTER Serial No. All 30.1 Gas Engine Exhaust Tailpipe outlet to be parallel to ground. Item Part No. Qty. Description Serial Numbers/Notes 4116284.8 Muffler 36072-G01 Catalytic Converter 2700144 Bolt, Muffler Flange 2700145 Spring, Muffler Flange 838295.8 Strap, Muffler Hanger 450193 Screw, M8-1.25 x 30 mm Hex Head 450378...

  • Page 128: Diesel Fuel System

    TURF TRUCKSTER Serial No. 84043 All 31.1 Diesel Fuel System Serial No. 84044 All...
  • Page 129 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 826590 Hose, Fuel Tank to Trap 5/16” 25 Foot Roll, Cut to 13-1/2” 825624 Clamp, Hose 826590 Hose, Pre Filter to Pump 5/16” 25 Foot Roll, Cut to 9-1/2” 826590 Hose, Pump to Fuel Filter 5/16” 25 Foot Roll, Cut to 14”...

  • Page 130: Gas Fuel System

    TURF TRUCKSTER Serial No. 898627 All 32.1 Gas Fuel System Serial No. 898628 All...
  • Page 131 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 826590 Hose, Fuel Tank to Adapter 5/16” 25 Foot Roll, Cut to 14” 11394G4 Clamp, Hose 7332 Hose, Adapter to Pump 7/16” Cut to 3” 826590 Hose, Pump to Fuel Filter 5/16” 25 Foot Roll, Cut to 9”...

  • Page 132: Hydraulic Tank And Filter

    TURF TRUCKSTER Serial No. All 33.1 Hydraulic Tank and Filter NOTE: PREVENT HYDRAULIC SYSTEM DAMAGE H O S E R E M O V E D F R O M A C C E S S O R Y M U S T B E C L E A N E D A N D P L U G G E D I N T O R E T U R N P O R T T O P R E V E N T D A M A G E D U E T O A C C -...
  • Page 133 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894675 Tank, Hydraulic 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Hex Flange 452399 Screw, M10-1.5 x 25 mm Flange 800113 Plug, 1/2 NPT 893539 Dipstick, Hydraulic Tank 827486 Valve, Pressure Relief 829800 Battery, 12 Volt...

  • Page 134: Hydraulic Pump And Filter

    TURF TRUCKSTER Serial No. All 34.1 Hydraulic Pump and Filter...
  • Page 135 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 844564 Hose, Tank to Filter 836206 Clamp, Hose 844583 Fitting, 90° 844566 Fitting, Straight 844628 Hose, Pump to Selector Valve 844652 Fitting, 9/16-18 x 3/4-16 Straight 844600 Hose, Selector Valve to Coupler 844571 Fitting, 9/16-18 x 3/4-16 90°...

  • Page 136: Lift Cylinder Circuit

    TURF TRUCKSTER Serial No. All 35.1 Lift Cylinder Circuit Lift Cylinder Mounting...
  • Page 137 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 882993 Cylinder, Dump Box 883236 • Seal Kit Texas Hydraulics 884574 • Seal Kit Columbus Hydraulics 886001 • Seal Kit DANA Hydraulics 830810 Pin, Clevis 809265 Hair Pin 821893 Trim, Push On 817320 Clamp, Hose 452378...

  • Page 138: Diesel Electrical Components

    TURF TRUCKSTER Serial No. 84043 All 36.1 Diesel Electrical Components Serial No. 84044 All Item 8 Routing Engine Harness Ground Wires...
  • Page 139 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 452378 Screw, M6-1 x 20 mm Hex Flange 889673 Solenoid, Starter 120052 • Lockwasher, #10 132520 • Nut, #10-32 Hex 306325 • Lockwasher, 5/16 306932 • Nut, 5/16-18 Hex 844167 Bracket, Horn, Brake Fluid Reservior 800943...

  • Page 140: Gas Electrical Components

    TURF TRUCKSTER Serial No. 898627 All 37.1 Gas Electrical Components Serial No. 898628 All Item 8 Routing Engine Harness Ground Wires Black Wires Wires...
  • Page 141 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 452378 Screw, M6-1 x 20 mm Hex Flange 889673 Solenoid, Starter 120052 • Lockwasher, #10 132520 • Nut, #10-32 Hex 306325 • Lockwasher, 5/16 306932 • Nut, 5/16-18 Hex 844167 Bracket, Horn, Brake Fluid Reservior 800943...

  • Page 142: Differential Assembly

    TURF TRUCKSTER 38.1 Differential Assembly Serial No. All Part Number 894509 (14.21:1 Differntial) Part Number 893591 (11.16:1 Differential)
  • Page 143 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894509 Differential Assembly 14.21:1 Differential 893491 Differential Assembly 11.16:1 Differential 891829 • Differential Housing See 39.1 • Axle Tubes and Shafts See 40.1 • Input, Main and Jack Shaft See 42.1 •...

  • Page 144: Differential Housing

    TURF TRUCKSTER Serial No. All 39.1 Differential Housing Part Number 891829...
  • Page 145 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 891829 Differential Housing • Bearing Caps 306829 • Screw, 7/16-14 x 2” Hex Head 103687 • Flat Washer, 5/16 111074 • Plug, Drain 111758 • Stud, 3/8-16 & 3/8-24 x 1-23/32 306322 •...

  • Page 146: Axle Tubes And Shafts

    TURF TRUCKSTER Serial No. All 40.1 Axle Tubes and Shafts...
  • Page 147 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894509 Differential Assembly 14.21:1 Differential 893491 Differential Assembly 11.16:1 Differential 2702535.7 • Tube, Right Side Axle 2702534.7 • Tube, Left Side Axle 2700530 • Left Side Axle Assembly 2700514 • • Shaft, Left Side Axle 845346 •...

  • Page 148: Front And Shifter Cover

    TURF TRUCKSTER 41.1 Front and Shifter Cover Serial No. All 14.21:1 Differential (894509) 11.16:1 Differential (893491) 11 / 12...
  • Page 149 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 836431 Cover, Front 306322 Screw, 5/16-18 x 7/8” Hex Head 103867 Flat Washer, 5/16 307776 Screw, 3/8-16 x 2-3/4” Hex Head 810437 Clamp, 1/2” P 14.21:1 Differential Only 810435 Clamp Right Side Brake Tube 836841 Bracket, Shift Cable 836852...

  • Page 150: Input, Main And Jack Shafts

    TURF TRUCKSTER 42.1 Input, Main and Jack Shafts Serial No. All 14.21:1 Differential (894509) 11.16:1 Differential (893491)
  • Page 151 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 836421 Shaft, Input 836693 Bearing, Ball 809254 Ring, External Retaining 800695 Ring, External Retaining 800737 Ring, Internal Retaining 837020 Baffle, Vent 812325 Seal, Oil 836422 Shaft, Main 812009 Bearing, Ball 836429 Collar, Engaging 844956 Bearing, Bronze Thrust...

  • Page 152: Transmission Clutch Release-Shift Selector 116 44.1

    TURF TRUCKSTER Serial No. 84043 - All 43.1 Transmission Clutch Release-Shift Selector Serial No. 84044 - All Diesel Engine Only...
  • Page 153 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Transmission Case See 44.1 Shift Assembly See 46.1 845223 Gasket, Shift Case 2702659 Screw, M8-1.25 x 40 mm 01550-08553 Screw, M8-1.25 x 55 mm 844228 Stop, 5th Gear Lockout 548222 Set Screw, #8-32 2702684 Plug, Drain 11741-85200...

  • Page 154: Transmission Case

    TURF TRUCKSTER Serial No. 84043 - All 44.1 Transmission Case Serial No. 84044 - All Diesel Engine Only...
  • Page 155 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 24700-85200 Case, Transmission Upper and Lower Half 2702690 • Pin, Alignment 09103-08131 • Screw, M8-1.25 x 120 mm Flange 2702470 • Screw, M8-1.25 x 30 mm Flange 2702659 • Screw, M8-1.25 x 40 mm Flange 2702471 •...

  • Page 156: Input And Main Shaft

    TURF TRUCKSTER Serial No. 84043 - All 45.1 Input and Main Shaft Serial No. 84044 - All...
  • Page 157 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 24110-80410 Shaft, Input 4th Gear 2702561 Bearing, Needle 09262-28002 Bearing, Input Shaft Ball 09380-28007 Cir Clip 24410-83000 High Speed Syncroniser Includes Hub and Sleeve 24471-60A00 Key, Syncronizer 24442-81A20 Spring, High Speed Syncronizer 24432-83001 Ring, Syncronizer 24230-83001...

  • Page 158: Gear Shift Fork Linkage

    TURF TRUCKSTER Serial No. 84043 - All 46.1 Gear Shift Fork Linkage Serial No. 84044 - All...
  • Page 159 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 25411-85201 Shaft, Low Speed Fork 1st and 2nd Gear 25420-85201 Shaft, High Speed Fork 3rd and 4th Gear 25451-85261 Shaft, Reverse Fork Reverse 06111-12004 Ball 25415-83000 Spring, Detent 09261-03017 Roller 25211-85201 Fork, Low Gear Shift 1st and 2nd Gear 25221-85202...

  • Page 160: Diesel Engine Electrical Schematic

    TURF TRUCKSTER Serial No. 84043 All 47.1 Diesel Engine Electrical Schematic Serial No. 84044 All Automatic Transmission Controller Heater Accessory 20 A 10 A Accessory Ye/Rd Clutch Connector 1 Ye/Rd Switch 10 A Accessory Ye/Rd Wh/Gn Connector 2 10 A Accessory Connector 3 ACC - B + A...
  • Page 161 TURF TRUCKSTER Tail Light Bu/Bk Bu/Bk Rd/Bk Rd/Bk Single Brake Horn Horn Tail Light Light Button Harness Cab Stop Og/Bk Light Accessory Brake Wh/Rd Accessory Connector 1 Brake Og/Bk Accessory Connector 2 Brake Pedal 15 A Switch Wh/Rd Jumper 10 A Wh/Og Wh/Og Og/Bk...
  • Page 162 TURF TRUCKSTER...

  • Page 164: Diesel Engine Main Harness

    TURF TRUCKSTER Serial No. All 48.1 Diesel Engine Main Harness Part Number 894266 Engine Harness Engine Harness Connector #1 Connector #2 Engine Harness Connector Engine Harness (Gas Only) Connector #3 Cab Stop Light (Option) Flasher Jumper Plug (Option) Tail Light Harness Connector Brake Accessory Turn Signal...
  • Page 165 TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825866 Terminal, 1/4” Male 14-16 Gauge Single Wire 825961 Terminal, 1/4” Male 10 Gauge Two Wire 829630 Connector, Four Female Terminal 825748 Terminal, 1/4” Female 14-16 Gauge Single Wire 825878 Terminal, 1/4”...

  • Page 166: Diesel Engine And Fan Harness

    TURF TRUCKSTER Serial No. All 49.1 Diesel Engine and Fan Harness Part Numbers 601572 & 601586 Starter Parking Brake Ground Wires Glow Plug Starter Solenoid Fuel Solenoid Diode Engine Harness Connectors Connector #1 Diodes Engine Harness Connector #2 Engine Harness Connector #3 Fuel Shutoff Relay...
  • Page 167 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 601572 Engine Harness 825877 • Connector, Six Female Terminal 825748 • Terminal, 1/4” Fem. 14-16 Gauge Single Wire 825878 • Terminal, 1/4” Fem. 10 Gauge Two Wire 829630 • Connector, Four Male Terminal 825961 •...

  • Page 168: Gas Engine Electrical Schematic

    TURF TRUCKSTER Serial No. 898627 All 50.1 Gas Engine Electrical Schematic Serial No. 898628 All Bn/Ye Gn/Wh Bk/Rd Bk/Rd Wh/Rd Wh/Rd Pk/Gn Pk/Gn Rd/Wh Timing Bk/Gn Plug Gn/Wh Gn/Wh Bl/Wh Diagnostic Plug Rd/Wh Bl/Wh Bk/Wh Bk/Wh Shifter Switch (Automatic Gn/Pk Transmission) Og/Bu Og/Gn...
  • Page 169 TURF TRUCKSTER Gn/Bk Bk/Wh Shifter Rd/Ye Bk/Wh Light 25 A Bk/Wh Bk/Wh Rd/Bk Wh/Rd 15 A Rd/Og Bn/Ye Bn/Ye 10 A Gn/Bk Gn/Wh Gn/Wh 10 A Bk/Rd Motor Wh/Rd Relay Bk/Rd Pk/Gn Pk/Gn Bk/Rd Bk/Rd Fuel Pk/Bu Pk/Bu Fuel Pump Relay Bk/Wh Wh/Pk...
  • Page 170 TURF TRUCKSTER Gn/Bk Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh 20 A 10 A Clutch Switch Ye/Rd (Manual Transmission) Ye/Rd 10 A Pk/Bu Wh/Og Wh/Gn 10 A ACC - B + A Accessory Accessory Accessory Accessory Accessory Ignition OFF - None Connector 1 Connector 2 Connector 3...
  • Page 171 TURF TRUCKSTER Tail Light Bu/Bk Bu/Bk Brake Light Rd/Bk Rd/Bk Single Horn Horn Tail Light Button Harness Cab Stop Og/Bk Light Accessory Brake Wh/Rd Accessory Connector 1 Brake Og/Bk Accessory Connector 2 Power Point Bk/Ye Brake Pedal 15 A Switch Wh/Rd Turn Signal Jumper...

  • Page 172: Gas Engine Schematic

    TURF TRUCKSTER 51.1 Gas Engine Schematic Br/Bk Br/Bk Bn/Wh Bn/Wh Og/Gn Wh/Gn Bk/Bu Rd/Bu Rd/Bu Rd/Ye Rd/Ye Rd/Pk Rd/Pk Bn/Rd Bn/Rd Wh/Rd Wh/Rd Wh/Bk Wh/Bk Bu/Ye Bu/Ye Gn/Ye Ignition Resistor Rd/Bu Rd/Bu Gn/Ye Gn/Rd Bu/Ye Bu/Bk Gn/Rd Manifold Bu/Wh Gn/Bk Bu/Ye Temperature Bu/Rd...
  • Page 173 TURF TRUCKSTER Injector #1 Bk/Rd Br/Bk Br/Bk Bn/Wh Injector #2 Bn/Wh Bk/Rd Injector #3 Bk/Rd Rd/Bu Bk/Rd Bk/Rd Rd/Ye Rd/Bu Rd/Bu Rd/Pk Oxygen Sensor Bu/Ye Rd/Ye Rd/Pk Bn/Rd Bk/Wh Bk/Rd Knock Bk/Rd Wh/Rd Sensor Bk/Rd Wh/Bk Bu/Ye Bu/Ye Crank Position Rd/Bu Sensor Bk/Wh...

  • Page 174: Gas Main Harness

    TURF TRUCKSTER Serial No. All 52.1 Gas Main Harness Part Number 4115709 Engine Harness Speed Connector Connector Shift Sensor Back-Up Solenoid Switch 17” Shift Switch Parking Brake Back-Up Switch Alarm 30” Starter 18” 21” Fuel Pump Solenoid 20-1/2” Fuel Sender B+ Starter Radiator Fan Tail Light Harness...
  • Page 175 TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825886 Terminal, 1/4” Male 14-16 Gauge Single Wire 825961 Terminal, 1/4” Male 10 Gauge Two Wire 829631 Connector, Four Female Terminal 825748 Terminal, 1/4” Female 14-16 Gauge Single Wire 825878 Terminal, 1/4”...

  • Page 176: Gas Main Harness (Continued)

    TURF TRUCKSTER 52.1 Gas Main Harness (Continued) Part Number 4115709 Engine Harness Speed Connector Connector Shift Sensor Back-Up Solenoid Switch 17” Shift Switch Parking Brake Back-Up Switch Alarm 30” Starter 18” 21” Fuel Pump Solenoid 20-1/2” Fuel Sender B+ Starter Radiator Fan Tail Light Harness Transmission Ground...
  • Page 177 TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 826192 Tubing, 3/4” I.D. Black Convoluted 25 Foot Bulk 826193 Tubing, 7/16” I.D. Green Convoluted 25 Foot Bulk 4116015 Connector, 12 Contact Male 833257 Terminal, Female 838463 Seal, Wire 2700933 Plug, Cavity 845329...
  • Page 178 INDEX 00414-G5.....89 111814......89 24780-83010..... 119 2700913 ....139 009034880.....71 111816......89 24821-09001..... 123 2700933 ....141 01116-G01....87 111817......89 25121-85051..... 123 2700993-G01 .... 105 01117-G01....75 111838......69 25211-85201..... 123 2701107.7 ....97 01117-G02....75 111893......87 25221-83002..... 123 2701129 ...... 87 01421-08303 .....119 111898.... 43 25221-85202.....
  • Page 179 INDEX 2702702...... 79 306450 ......91 4115400 ...... 73 2702756...... 79 306463 ....39 4115904 ...... 95 45045341 2702883....123 306488 ..39 4116015 ....141 ..57 2702893...... 77 306506 ......89 4116017 ....105 ... 75 2702906...... 79 306514 ......
  • Page 180 INDEX 548061......61 800271....43 814079 ......45 826590 ....55 548079......63 800279......97 814474 ......67 826726 ....129 548159......39 800294......61 814476 ...... 109 827182 ......47 548171......45 800344......39 815403 ......67 827486 ......97 548175.. 39 800446......47 815860 ......91 827821 ......43 548201.......115 800485......65 816307 ......
  • Page 181 INDEX 834036......93 838770 ...... 141 842104 ......67 843866 ......89 835101....99 839213 ......45 842359 ...... 115 843876 ......61 835271.... 84 839328 ......69 842360 ...... 115 843942 ......105 835805....71 839752 ......81 842553 ......81 843997 ......43 836206......
  • Page 182 INDEX 845206.7......59 893388......73 894702 ......99 845223.......117 893487......57 894886 ...... 115 845224......73 893488......57 894930 ....67 845231......41 893491....107 894931 ....67 845232......41 893519.......111 894932 ....67 845234......41 893525......59 894933 ....67 845327.......141 893539......97 894934 ....67 845328.......141 893541......41 894935 ....67 845329.......141 893554....
  • Page 183 INDEX...
  • Page 185 Textron Golf, Turf & Specialty Products PO Box 7708, Charlotte, NC 28241-7708 www.ttcsp.com...

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