Kickstarter - KTM 250 1998 Repair Manual

B
A
7
8
1
6
2
A
6
5
V
ELOCITY INSERT
Check for firm mounting and for signs of damage.
I
NTAKE FLANGE
Check for cracks and other signs of damage.
D
C

4.13 Kickstarter

S
TARTER GEAR
Check clearance of starter gear.
S
TARTER INTERMEDIATE GEAR
Check clearance of starter intermediate gear.
9
L
OCKING PAWL
3
Check for signs of wear and damage.
For changing the locking pawl, press bearing needle
5
K
ICKSTARTER SHAFT
4
Check for signs of wear and damage.
4.14 Assemble of kickstarter shaft
1
– Fix the kickstarter shaft
vice clamps).
– Mount ratchet spring
– Place needle cage
3
– Hook legs of the starter spring
starter shaft, hook starter spring leg into kickstarter shaft bore
C
D
1
2
3
4
4
in a vice with the toothed end upwards (use covered
5
on kickstarter shaft as shown in the illustration.
6
in position, push starter gear over it, pressing locking pawl
inwards so that starter gear passes smoothly over it.
7
into driving hub
9
out of the kickstarter shaft.
8
, push both together on the
A
.
4
7