Kickstarter; Ignition (Kokusan) - KTM 250 1998 Repair Manual

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– Pulling the primary gear off the crankshaft.
N : T
OTE HE PRIMARY GEAR AND THE OUTER CLUTCH HUB BELONG TOGETHER
!
BOTH TOGETHER

3.6 Kickstarter

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– Remove circlip and kickstarter intermediate gear.
– Carefully release collar screw
on kickstarter spring and unhook spring hanger.
– Take the complete kickstarter shaft out of the housing.
– Take care of the stop disc, which stays in the housing.
!
C
AREFULLY RELEASE THE KICKSTARTER SPRING
3.7 Shift system
4
– Press the sliding plate back with a screw driver so it no longer engages with
the driver for the shaft roller, at the same time remove shift shaft from the housing.
N : W
OTE ATCH THE STOP DISC WHICH REMAINS IN THE HOUSING
– Remove allan head screw and take driver for roller
the shift roller.
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– Disassemble locating lever
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– Remove allan head screw

3.8 Ignition (Kokusan)

– Undo the 5 screws and remove the ignition cover together with the gasket.
– Hold the flywheel with the holding spanner and undo the collar nut.
– Put the protection cover on the crankshaft thread, twist in the flywheel extrac-
tor and remove the flywheel.
– Undo the 3 screws and remove the stator together with the base plate.
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kickstarter spring is tensioned, release tension
CAUTION
! D !
ANGER OF INJURY
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and locking piece
only if the engine case must be replaced.
and locking lever with spring.
. A
LWAYS REPLACE
!
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