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Summary of Contents for FE M-UPS050AD1C
- Page 1 USER’S MANUAL Uninterruptible Power Supply GX 100 Series (5kVA) Model M-UPS050AD1C M-UPS050AD1B ａ Fuji Electric Co., Ltd. INR-HG5411...
- Page 2 For Safe Use Handling of this manual This manual describes important information for using this product safely. Please read this manual carefully before using this product. Use this product, after reading and understanding especially “Caution about Safety" and "Caution for Use" in this manual well.
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Page 4: Introduction
Introduction An uninterruptible power supply is a device for supplying stable electric power to OA devices, FA devices, and computer devices. This manual describes installation, running, daily management, troubleshooting, and maintenance of an uninterruptible power supply. Use an uninterruptible power supply correctly in accordance with this manual. -
Page 5: Symbols In This Manual
Introduction Warning indication In this manual, the following warning indications are described so that user or the people around the UPS do not suffer damage to the body and property. Warning” indicates that death or serious injury may result, if the Warning UPS is not used correctly. -
Page 6: Caution About Safety
Caution about Safety List of important warnings The important warnings described in this manual are as follows. Warning” indicates that death or serious injury may result, if the Warning UPS is not used correctly. Electric shock Do not remove the cover of the UPS. Since there are parts of high voltage inside the UPS, there is the fear of an electric shock. - Page 7 Take out the UPS in the level and flat place. Pay adequate attention so that an accident such as an overturn or a drop will not occur. The mass of the UPS is as follows: M-UPS050AD1C : 84kg (without batteries : 48kg) M-UPS050AD1B : 78kg (without batteries : 42kg) Fire This UPS can be also installed transversely.
- Page 8 Caution about Safety Damage Do not use the UPS for the uses that may damage the human body or exert an important influence on the society and public. The medical equipment which has an influence on the human life directly The equipment that may damage the human body The socially and publicly important computer system Do not put the objects (CRT display or floppy disk, etc.)
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Page 9: Caution For Use
Caution for Use Be careful about the following when using the UPS. Important “Important” indicates precautions for use of the UPS. Do not install and store the UPS in the following places: In an outdoor location A place exposed to the elements An extremely humid place and a dusty place A place with corrosive gas or salinity A place subjected to direct sunlight... - Page 10 Caution for Use The allowable voltage between the input electric cable of the UPS and the ground is 230 VAC. If applying the voltage of more than 230 VAC, the filter circuit of the input part may be damaged. The input surge voltage capacity of the UPS is 5kV peak (1.2 50µs).
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Page 11: Table Of Contents
Index Introduction.......................i Caution about Safety ..................iii Caution for Use....................vi Unpacking Opening the Packing ................1 Opening the packing Confirming the contents of the packing Overview Name and Main Function of Each Part ..........2 Operation Mode of the UPS ..............4 At the normal operation At the battery operation (In the event of an input power failure) At the bypass operation (In the event of the abnormalities inside the UPSÿ... - Page 12 Caution and Measures for the Rolling Blackouts......24 Operation before the rolling blackouts Operation after the rolling blackouts Inspecting the Battery (Battery Check)..........25 Confirming the state of the UPS Using the manual check function Charging the battery Troubleshooting If a Warning Beep Sounds ..............29 Operation Mode List................
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Page 13: Unpacking
Take out the UPS in the level and flat place. Pay adequate attention so that an accident such as an overturn or a drop will not occur. The mass of the UPS is as follows: M-UPS050AD1C : 84kg (without batteries: 48kg) M-UPS050AD1B : 78kg (without batteries: 42kg) Open the packing box and take out the UPS. -
Page 14: Overview
Overview Name and Main Function of Each Part This chapter describes the name and main function of each part of the UPS. (18) (16) (17) (10) (12) (15) (11) (14) (13) - Page 15 2.1 Name and Main Function of Each Part Name Main function It blinks (green) when the UPS is connected to an input power source. It lights up (green) while the UPS is operating normally. It lights up (orange) when the abnormalities occurred inside the ALARM UPS.
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Page 16: Operation Mode Of The Ups
2 Overview Operation Mode of the UPS At the normal operation While the UPS is operating normally, the UPS operates an AC power supply as an input, and supplies the output of constant voltage to connection device. Simultaneously, the UPS charges an internal battery and prepares for the battery operation. Output frequency is synchronized with input frequency. -
Page 17: At The Bypass Operation
2.2 Operation Mode of the UPS At the bypass operation (In the event of the abnormalities inside the UPS) When the abnormalities occur inside the UPS, an output switching circuit switches to a bypass circuit, and continues to supply electric power through the bypass circuit to the connection device. -
Page 18: Installation
Installation Installing the UPS Caution about installation Caution Injury Do not ride on or put an object on the UPS. There is fear of an injury or an overturn. Damage Do not put an object (CRT display or floppy disk, etc.) vulnerable to magnetism around the UPS. - Page 19 3.1 Installing the UPS The following spaces are required for an installation location. The UPS takes in air through the vent hole on the front of the UPS and exhausts air through the cooling fan on the back of the UPS. Therefore, the space of 10cm or more is required in the front and rear of the UPS.
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Page 20: Determining The Installation Method
3 Installation Determining the installation method Caution Fire This UPS can be installed laying down. If installing laying the UPS down, tilt it only to the right side, seeing from the front. Damage Never tilt the UPS to the left side. There is fear of a fire or the UPS failure owing to a leak of battery. -
Page 21: Installation Method
Take out the UPS in a level and flat place. Pay enough attention to prevent Damage an accident such as an overturn or a drop. The weight of the UPS is as follows: M-UPS050AD1C : 84kg (without battery: 48kg) M-UPS050AD1B : 78kg (without battery: 42kg) When using the bracket (standard attachment) to fasten the UPS to the floor, first fasten the bracket to the UPS, and fasten the bracket to the floor. -
Page 22: Connecting The Cable
3 Installation Connecting the Cable Caution about connecting the cable Caution Electric Connect a grounding wire to a ground terminal. (class D shock grounding) There is fear of an electric shock. A commercial power ordinarily has electrodes of a grounding side and an un-grounding side apart from a grounding electrode (ground). -
Page 23: Preparation Before Connecting The Cable
3.2 Connecting the Cable Preparation before connecting the cable Important When connecting the UPS to a three-phase power supply system, be sure to connect the grounding phase of the three-phase power supply system to the electrode of a grounding side of the AC input of the UPS. If connecting to an un-grounding power supply, there is a possibility of becoming the cause of the malfunction. -
Page 24: Connecting The Input And Output Cable
3 Installation The specifications of the input and output terminal block are as follows. Select the crimp-type terminal which is suitable for specification. UPS side Specification Connect with Terminal Connection Figuration marking AC input (un-grounding side) AC input Input and (grounding side) Input power supply output... -
Page 25: Interface Port
3.3 Interface Port Interface Port The interface port (D-sub 9 pins) is mounted on the back of the UPS and can take out the following signals. Use as necessary. CN1 (No-voltage contact signal interface) D- sub 9 pins, male (3mm screw) Classification Name of Content... -
Page 26: Cn2 (Rs-232C Interface)
3 Installation CN2 (RS-232C interface) 5 4 3 9 8 7 D- sub 9 pins, female (#4- 40 inch screw) Classification Name of Content of signal signal “Close” It is the no-voltage contact signal which is at operation outputted when the abnormalities, such as Input power supply the power failure, occur at an input power... -
Page 27: Setting Up The Output Voltage
3.4 Setting up the Output Voltage Setting up the Output Voltage This UPS can change the rated output voltage by the switch of voltage setting on the back of the UPS. Caution Damage Confirm that the voltage set up by the switch of voltage setting is within the range of input voltage of the connection device. - Page 28 3 Installation Press the RUN/STOP switch on the front of the UPS for approximately 1 second. The buzzer will sound if the switch is received. AC voltage set up is outputted from the output terminal block. The RUN LED (green) on the front of the UPS lights up. Turn on the connection device, if the normal operation is started with the rated voltage set up.
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Page 29: Running
Running Turning on the UPS Caution Damage Confirm that the voltage set up by the switch of voltage setting is within the range of input voltage of the connection device. There is fear of damaging the connection device. Confirming cable connection Confirm that the UPS is connected to an input power supply and the connection device. -
Page 30: Turning On The Ups
4 Running Turning on the UPS Press the RUN/STOP switch on the front of the UPS for approximately 1 second. The buzzer will sound if the switch is received. Press the RUN/STOP switch for approximately 1 second. AC voltage is outputted from the output terminal block. The RUN LED (green) on the front of the UPS lights up. -
Page 31: Turning On The Connection Device
4.1 Turning on the UPS The battery check is performed automatically. The BATTERY CONDITION LED (orange) on the front of the UPS blinks (in the cycles of approximately 1.6 sec.). The battery check is performed for approximately 5 seconds. Then, if the battery is normal, the BATTERY CONDITION LED (green) on the front of the UPS indicates the amount of battery charge again, and the UPS returns to the normal operation. -
Page 32: Turning Off The Ups
4 Running Turning off the UPS Also when the rolling blackouts are performed, be sure to perform the following operation. (For details, refer to Chapter 5.2 “Caution and Measures for the Rolling Blackouts”) Caution Damage When turning off the input breaker on the back of the UPS, confirm that the RUN LED (green) is blinking slowly (in the cycles of approximately 1.6 sec.). -
Page 33: 4.2 Turning Off The Ups
4.2 Turning off the UPS An output stops. The RUN LED (green) on the front of the UPS blinks slowly (in the cycles of approximately 1.6 sec.). If an output does not stop normally: Refer to Chapter 6 “Troubleshooting”. Turn off the input breaker on the back of the UPS. -
Page 34: Inspection
Inspection Care and Daily Inspection In order to use the UPS safely over the long term, perform the following care and daily inspection regularly. Warning Electric Do not remove the cover of the UPS. shock Since there are some portions with high voltage in the inside of the UPS, there is fear of an electric shock. -
Page 35: How To Care For The Ups
5.1 Care and Daily Inspection How to care for the UPS Turn off the UPS after turning off the connection device, and remove the dust adhering to the vent hole and cooling fan of the UPS with a cleaner, etc. Wipe the surface of the UPS with a dry and soft cloth. -
Page 36: Caution And Measures For The Rolling Blackouts
5 Inspection Caution and Measures for the Rolling Blackouts Important When using a generator temporarily during the rolling blackouts, use a generator satisfying the following specification. If connecting a generator not satisfying the following specification to the input part of the UPS, there is a possibility of becoming the cause of the malfunction or damage of the UPS. -
Page 37: Inspecting The Battery (Battery Check)
5.3 Inspecting the Battery (Battery Check) Inspecting the Battery (Battery Check) Inspection of the battery is performed using a battery check function. There are two kinds of battery check functions, an automatic check and a manual check. The manual check is not necessary ordinarily since the automatic check is performed while the UPS is operating. -
Page 38: Using The Manual Check Function
5 Inspection Using the manual check function Press the BATT CHECK switch on the front of the UPS for approximately 2 seconds. Press the BATT CHECK switch for approximately 2 seconds. A buzzer sounds and the BATTERY CONDITION LED (orange) blinks (in the cycles of approximately 1.6 sec.). - Page 39 5.3 Inspecting the Battery (Battery Check) As a result of the battery check, the UPS will be in the following state. If the battery is fully charged: The RUN LED (green) on the front of the UPS lights up, and the UPS returns to the normal operation.
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Page 40: Charging The Battery
5 Inspection Charging the battery Put out the BATTERY CONDITION LED (orange) by pressing the RESET switch on the front of the UPS for approximately 3 seconds, and operate the UPS 12 hours or more to charge the battery. When pressing the RESET switch, once the BATTERY CONDITION LED (orange) on the front of the UPS goes out, and is switched to the indication (green) of the amount of battery charge. -
Page 41: Troubleshooting
Troubleshooting If a Warning Beep Sounds Confirm the state of LED on the front of the UPS, and the type of a warning beep. Refer to the “Operation mode list”, and deal with it according to directions. If the UPS is not connected to an input power supply, connect. For details, refer to Chapter 3.2 “Connecting the Cable”. -
Page 42: Operation Mode List
6 Troubleshooting Operation Mode List When it seems that the abnormalities have occurred inside the UPS or the connection device has stopped, confirm the LED and a warning beep by the following lists, and deal with the trouble in accordance with the remarks in the "Operation mode list". Types of blink of LED (The symbols correspond to the symbols in the “... - Page 43 6.2 Operation Mode List Operation mode list Symbols of LED: ···· Lighting ··········Not lighting ········ Blinking The BATTERY CONDITION LED (green) indicates the amount of battery charge according to the sort of lighting as follows: (Not lighting)········· 0 to 50% : The battery is not fully charged.
- Page 44 6 Troubleshooting Warning Operational BATTERY Remarks OVER beep status ALARM BYPASS CONDITION LOAD (green) (orange) (orange) (green/ (orange) orange) Lighting Lighting Bypass The UPS became the failure state operation due and switched to the bypass operation. to UPS Evacuate important connection failure device from the UPS.
- Page 45 6.2 Operation Mode List Warning Operational BATTERY Remarks OVER beep status ALARM BYPASS CONDITION LOAD (green) (orange) (orange) (green/ (orange) orange) Lighting Output During the bypass operation, the Slow overload capacity of the connection device blink during the exceeds the rated value. Reduce the bypass capacity of the connection device to operation...
- Page 46 6 Troubleshooting Warning Operational BATTERY Remarks OVER beep status ALARM BYPASS CONDITION LOAD (green) (orange) (orange) (green/ (orange) orange) Lighting Lighting End of The recommendation time of battery (orange) battery life replacement has come. Since it is necessary to replace the battery, contact an agent from which you purchased the UPS, or a maintenance company.
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Page 47: Maintenance
Maintenance Replacing the Battery Timing of the battery replacement Caution Damage Replace the battery periodically. If continuing to use the UPS that the battery life ended, there is fear of a leak of battery and a smoke. In the following cases, it is the end of battery life. Replace the battery. When the BATTERY CONDITION LED (orange) on the front of the UPS lights up and a warning beep sounds Pip-pip-... -
Page 48: The Method Of Battery Replacement
7 Maintenance The method of battery replacement Caution Electric Only maintenance personnel must perform the battery shock replacement. There is fear of an electric shock. Damage Replace the battery with one specified by our company and a new one. If using the un-specified battery or mixing an old battery and a new battery, it becomes the cause of failure and trouble of the UPS. -
Page 49: Disposal And Storage Of Battery
7.1 Replacing the Battery Disposal and storage of battery Pay enough attention to disposal and storage of the battery. When disposing of the used battery, dispose of it separately from a dry cell, etc., sticking the insulating tape on the terminal of battery to prevent a short circuit. This UPS uses the small sealed lead storage battery. -
Page 50: Replacing The Cooling Fan
7 Maintenance Replacing the Cooling Fan Timing of the cooling fan replacement Important Replace the cooling fan periodically. If continuing to use the UPS that the fan life ended, there is a possibility that the inside temperature of the UPS may get out of the rated specification. In the following cases, it is the end of cooling fan life. -
Page 51: The Method Of Cooling Fan Replacement
7.2 Replacing the Cooling Fan The method of cooling fan replacement Caution Electric shock Put neither a stick nor a finger into the cooling fan or Injury the vent hole. There is fear of an electric shock or an injury. Electric shock Only maintenance personnel must perform the cooling fan replacement. -
Page 52: When Not Using The Ups (Storage)
7 Maintenance When Not Using the UPS (Storage) Work before storage Important Do not store the UPS in the following places: In an outdoor location A place exposed to the elements An extremely humid place and a dusty place A place with corrosive gas or salinity A place subjected to direct sunlight A place near sparks or heating element An extremely hot or cold place or place where the temperature fluctuates... -
Page 53: Appendix 8.1 Rated Specification
Appendix Rated Specification Model M-UPS050AD1C M-UPS050AD1B Rating capacity 5000VA/4000W Voltage 100/105/110/115/120V ± 2% Frequency 50/60Hz (automatic changeover inside the UPS) Frequency At the normal operation Depend on input frequency accuracy At the battery operation Within ±0.1% Number of phase Single-phase two-wire (with a ground terminal) - Page 54 8 Appendix Model M-UPS050AD1C M-UPS050AD1B Outside dimension 240 700 514mm 240 700 434mm Mass 84 3• (without battery: 48 3• ) 78 3• (without battery: 42 3• ) Standard UL1778 (-U, -UC type) Applicable standard VCCI CLASS A, In conformity with EN62040 (-UC type)
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Page 55: Additional Description For Ul Type
UPS must be set up with flexible conduit. Table 1. Input rating, wire size, torque, external input circuit breaker size 2POLE CIRCUIT INPUT & GROUND BREAKER TIGHTENING TORQUE MODEL WIRE Type of (N0ûm) Vin(V) Iin(A) SIZE Closed-loop Terminal 100/105 50/47.6 M-UPS050AD1C-U 110/115 45.5/43.5 R14-6 AC240 M-UPS050AD1B-U... - Page 56 BREAKER TIGHTENING TORQUE MODEL WIRE Type of (N0ûm) Vin(V) Iin(A) SIZE Closed-loop Terminal 100/105 50/47.6 M-UPS050AD1C-U 110/115 45.5/43.5 R14-6 AC240 M-UPS050AD1B-U AC Input/ Outpminal Block Dual Converter PE(G) Boost Chopper Figure 1 - Circuit diagram of Models M-UPS050AD1C-U or M-UPS050AD1B-U...
- Page 57 8.2 Additional Description for UL Type DANGER % Risk of electric shock Do not touch uninsulated battery terminal. WARNING % Risk of electric shock 0û Do not remove the cover for any reason. There are no user-serviceable parts inside the UPS. Refer servicing to qualified service personnel. CAUTION % Don’t use this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life...
- Page 58 8 Appendix % A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed when working on batteries: a) Remove watches, rings, or other metal objects. b) Use tools with insulated handles. c) Wear rubber gloves and boots.
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