Related Manuals for FE GX100 Series
Summary of Contents for FE GX100 Series
- Page 1 USER’S MANUAL Uninterruptible Power Supply GX100 Series (5kVA, 7.5kVA, 10kVA) Model M-UPS050AD1S/ M-UPS050AD2S M-UPS075AD1S/ M-UPS075AD2S M-UPS100AD1S/ M-UPS100AD2S INR-HG5685...
- Page 2 For safe use Handling of this manual This manual contains important information for safe use of the product. Please read this instruction manual carefully before using the product to ensure that you fully understand the product. High-safety uses This product is designed and manufactured for the general use, such as general office use and personal use, and is not designed and manufactured for uses (control of nuclear reactions at the nuclear facilities, aircraft flight control, air traffic control, mass transport control, medical life support...
- Page 3 Caution about Safety Warning Signs Following warning signs are included to prevent the user from damaging the UPS and the connected devices. Indicates high risk of death or serious injuries when the Warning product is not used properly. Improper use could cause mild injuries and damage the Ca ution UPS and the connected device.
- Page 4 Caution about Safety List of important warnings: Risks when UPS is not used correctly Warning "Warning" indicates that death or serious injury may occur. Electric shock Do not remove the cover of the UPS. High voltage parts inside UPS may cause electrical shock. Caution Caution indicates that slight or moderate injury may occur, the UPS or user's property may be damaged.
- Page 5 Caution about safety Injury Do not step on or put an object on the UPS. Injury Damage The UPS is heavy. Caution in handling the UPS. Take out the UPS in a level and flat place. The weight of the UPS is as follows: •...
- Page 6 Caution for use IMPORTANT Do not install and store the UPS in the following places: Outdoor location Exposed to the wind and rain Extremely humid and dusty With corrosive gas or salt Direct sunlight Near sparks or heating element Extremely hot or cold, where the temperature fluctuates greatly With vibration and shock Do not perform the battery check in succession.
- Page 7 Caution for use The allowable voltage between the UPS input electrical cable and ground is 250VAC. Applying a voltage of 250 VAC or higher may damage the filter circuit in the input section. The allowable input surge voltage of this UPS is 5kV peak (1.2 x 50µs). Applying a surge voltage exceeding 5kV peak may damage the filter circuit in the input section.
-
Page 8: Table Of Contents
Contents Introduction ........................i Unpacking Opening the package ..................1 Opening the package Contents of the package Overview Name and main function of each part ............2 How the Product Works ..................6 During normal operation B a t t e r y p o w e r f a i l u r e Automatic bypass operation Manual bypass operation Installation... - Page 9 Contents Method of battery replacement Disposal and storage of battery Replacing the Cooling Fan ................. 31 Timing of cooling fan replacement Method of cooling fan replacement Storing UPS ......................33 Pre-Storage Operations UPS stored longer than two months LCD Display Overview of LCD ....................
-
Page 10: Unpacking
Unpacking 1.1 Opening the package Opening the package Cau t ion : Heavy Load Take out the UPS on a level and flat surface. The mass of the Product is as follows. M-UPS050AD1S/2S: 180 kg (125 kg without batteries) M-UPS075AD1S/2S: 235 kg (160 kg without batteries) M-UPS100AD1S/2S: 300 kg (190 kg without batteries) Contents of the package Check for any damages in the appearance of the UPS. -
Page 11: Overview
Overview 2.1 Name and Main Function of Each Part <LCD display unit> <M-UPS050AD1S/M-UPS050AD2S> LCD display unit - 2 -... - Page 12 2.1 Name and Main Function of Each Part <M-UPS075AD1S/M-UPS075AD2S> LCD display unit <M-UPS100AD1S/M-UPS100AD2S> LCD display unit - 3 -...
- Page 13 2.1 Name and Main Function of Each Part Name Functions Green light is on when the UPS is operating normally. ALARM Orange light is on for any failures in the UPS. Orange light is on when the load capacity of the OVER LOAD connected device exceeds the rated specification.
- Page 14 2.1 Name and Main Function of Each Part Name Principal function Connector for the Connects a long-time backup battery. optional battery box Connect this terminal block to the input power supply. L/R: Ungrounded pole N/S: Grounding side pole Input/output terminal block Connect to load equipment.
-
Page 15: How The Product Works
2.2 How the Product Works During normal operation This UPS operates with AC power as input and supplies constant voltage output to connected devices. At the same time, it charges the product's built-in battery to prepare for battery operation. The output frequency is synchronized with the input frequency. -
Page 16: Automatic Bypass Operation
2.2 How the Product Works Automatic Bypass Operation When the abnormalities occurred in the UPS during the normal operation, the UPS switches to the bypass operation automatically. During the bypass operation, the UPS sends the input voltage to the output directly and supplies the electric power to the connected device. -
Page 17: Installation
Installation 3.1 Installing the UPS Caution about installation CAUTION Injury Do not step on or put an object on the UPS. Do not place magnetically sensitive objects (monitors, hard Damage drives, etc.) around the UPS. It may adversely affect the object. Installation location IMPORTANT Do not install and store the UPS in the following places:... - Page 18 3.1 Installing the UPS The following space is required for installation The UPS draws air in through the vents on the front of the UPS and • exhausts it through the cooling fan on the back of the UPS. A minimum of 10 cm of space is required on the front and back of the UPS.
- Page 19 3.1 Installing the UPS Installation Position CAUTION Injury Take out the UPS in a level and flat surface. Be Damage cautious to prevent accidents such as tipping over or dropping. The weight of the UPS is as follows: M-UPS050AD1S/2S: 180 kg (without battery: 125 kg) M-UPS075AD1S/2S: 235 kg (without battery: 160 kg) M-UPS100AD1S/2S: 300 kg (without battery: 190 kg) This UPS may only be used in a vertical position and not to be used in...
-
Page 20: Connecting The Cable
3.2 Connecting the cable Caution about connecting the cable CAUTION Connect an AC input plug to a grounded power outlet, or connect Electric the ground wire to the ground terminal. (class D grounding) shock Risk of an electric shock. When connecting this product to the input power line, connect a grounding conductor to the AC input protective ground terminal of this product. -
Page 21: Preparation Before Connection
3.2 Connecting the cable Preparation before connection IMPORTANT When connecting this UPS to a 3-phase power supply, be sure to connect the ground phase of the 3-phase power supply to the AC input ground terminal of this UPS. Connecting to an ungrounded power supply may result in malfunction. When using a generator temporarily for planned power outages, use a generator that satisfies the following specifications. - Page 22 3.2 Connecting the cable While the UPS is operating: “Abnormalities of input voltage” is detected and the battery operation is performed. If the UPS is connected to an input power supply which gets out of this range frequently, by repeating the charge and discharge of the battery, the battery will be in an empty state or will become the cause of deterioration.
-
Page 23: Connecting The Output Cable
3.2 Connecting the cable 3. The specifications of the terminal block are as follows. Prepare an input power receptacle and plug the connecting device. UPS side Specification connect with Terminal Connection Form symbol AC input (ungrounded side terminal) AC input (Grounded side terminal) 8P screw terminal Ground... -
Page 24: Interface Port
3.3 Interface Port An interface port (9-pin D-sub) is provided on the rear of the UPS to take out the following signals. Use as needed. CN1 (standard monitoring interface) D-sub 9-pin male port (3 mm threads) Signal type Pin No. Signal name Description “Opens”... -
Page 25: Cn2 (Pc Interface)
3.3 Interface Port CN2 (PC interface) D-sub 9-pin female (#4-40 inch screw) Pin No. Signal type Signal name Description This is a no-voltage contact signal that is Input power output when a voltage error occurs in the “Closes” on supply error input power supply due to power supply action signal... -
Page 26: Running
Running 4.1 Turning on the UPS 1. Check cable connections. Have the UPS connected to an input power supply and the connected device. The RUN LED (green) on the front of the UPS will flash slowly (in the cycles of 1.6 sec.). Type: M-UPS***ADS Status: Stand by Input: ***.*:V **.*Hz... -
Page 27: Turning On The Ups
4.1 Turning on the UPS 3. AC voltage is output from the output terminal block. The RUN LED (green) on the front of the UPS lights up. The BATTERY CONDITION LED (green) on the front of the UPS indicates the battery charge level by the lighting type. [RUN] LED (green) lit Type: M-UPS***ADS Status: Running... -
Page 28: Turning Off The Ups
Turning off the UPS Please be sure to perform the following operations even during planned power outages. (For details, see "5.2 Precautions and Countermeasures for Planned Power Outages") CAUTION Damage Refer to "4.2 Turning off the UPS" when: a) Performing planned power outage or, b) Turning off the input breaker on the back of the UPS See that the RUN LED (green) is blinking slowly (1.6 second cycle). -
Page 29: Maintenance
Maintenance 5.1 Inspection The following inspection is essential for long-term safe use of the UPS. WARNING Electric shock Do not remove the cover of the UPS. Doing so may cause electric shock due to high- voltage parts inside the UPS. CAUTION Electric shock Turn off the power to the connected device and the... -
Page 30: Daily Maintenance
5.1 Inspection Daily maintenance 1. Cleaning Remove any dust from the UPS ventilation and cooling fan with a vacuum cleaner. Wipe the surface of the UPS with a soft, dry cloth. 2. Abnormality Contact the distributor or maintenance company where you purchased the UPS if you observe;... -
Page 31: Operation For Planned Power Outages
5.2 Operation for Planned Power Outages IMPORTANT When using a generator temporarily during a planned power outage, use a generator that meets the following specifications. Connecting a generator that does not meet the following specifications to the input section of the UPS may cause the UPS to malfunction or be damaged. Voltage variation: within 15% of VAC Frequency variation: within rated frequency ±... -
Page 32: Operation After Planned Power Outage
5.2 Operation for Planned Power Outages Operation after planned power outage 1. Check that the UPS is connected to the input power source and the connected device. The RUN LED (green) on the front of the UPS will flash slowly (1.6 second cycle). -
Page 33: Inspecting The Battery
5.3 Inspecting the Battery There are two types of battery check functions: automatic checks and manual checks. Automatic checks are performed while the UPS is running, so manual checks are not usually required. Automatic checks are performed in the following cases: At the start of UPS operation Every two weeks in continuous operation When switching from bypass operation to normal operation... -
Page 34: Using The Manual Check Function
5.3 Inspecting the Battery Using the manual check function 2. Press the BATT CHECK switch on the front of the UPS for 2 seconds. Type: M-UPS***ADS Status: Stand by Input: ***.*:V **.*Hz Output: ***.*:V **.*Hz Press the BATT CHECK switch for 2 seconds. A buzzer will sound and the BATTERY CONDITION LED (orange) will flash (1.6 second cycle). - Page 35 5.3 Inspecting the Battery 3. After the battery check, If the battery is fully charged: The RUN LED (green) on the front of the UPS will light up and the UPS will return to the normal operation. The LCD panel will display the following for 5 seconds, then return to the screen before the automatic battery check.
-
Page 36: Charging The Battery
5.3 Inspecting the Battery Charging the battery 4. Press the RESET/CANCEL switch on the front of the UPS for 3 seconds to turn off the BATTERY CONDITION LED (orange) and charge the UPS for at least 12 hours. The LCD panel will return to the screen before the automatic battery check. -
Page 37: Replacing The Battery
5.4 Replacing the Battery Timing of battery replacement CAUTION Damage Batteries should be replaced periodically. Use of the product with a depleted battery may cause leakage, smoking, or ignition. The battery has reached the end of its useful life in the following cases. The "BATTERY ALARM"... -
Page 38: Method Of Battery Replacement
5.4 Replacing the Battery Method of battery replacement CAUTION Electric shock Only maintenance personnel must perform the battery replacement. Replace with new genuine Fuji batteries Damage Using batteries other than the specified ones or mixing with old batteries may cause UPS failure or troubles. IMPORTANT The disposal of used battery has legal restrictions. -
Page 39: Disposal And Storage Of Battery
5.4 Replacing the Battery Disposal and storage of battery When disposing of used batteries, apply insulation tape to the battery terminals to prevent short circuits, and dispose of them separately from dry cell batteries, etc. This unit uses small sealed lead-acid batteries which are expensive and used scarce resources. -
Page 40: Replacing The Cooling Fan
5.5 Replacing the Cooling Fan Timing of cooling fan replacement IMPORTANT Replace the cooling fans periodically. Continued use of a UPS at the end of its fan life may cause the internal temperature of the UPS to exceed its rating. The cooling fan has reached the end of its service life in the following cases. -
Page 41: Method Of Cooling Fan Replacement
5.5 Replacing the Cooling Fan Method of cooling fan replacement CAUTION Electric shock Do not insert sticks or fingers into the cooling fan or ventilation. & Injury Doing so may cause electric shock or injury. Electric shock Only maintenance personnel must perform the cooling fan replacement. -
Page 42: Storing Ups
5.6 Storing UPS Pre-Storage Operations IMPORTANT Do not store the UPS in the following places: • Outdoor location • Exposed to the elements places • Extremely humid places or dusty places • Locations with corrosive gases or salt • Places exposed to direct sunlight •... -
Page 43: Lcd Display
LCD Display This product is equipped with an LCD panel for viewing various detailed information and for setting and operating. 6.1 Overview of LCD LCD screen transitions Initial Display UPS Setting UPS Operating Status Menu Prohibit setting Warning Language Auto Battery Buzzer Cut Setting Setting Check Setting... -
Page 44: Lcd Display Contents
6.1 Overview of LCD LCD Display Contents The LCD panel displays the following "UPS Operation Status" or "Warning Indication" screens unless the [MENU] button is pressed. The "UPS Operation Status" screen is displayed when the product is in a normal state, and the "Warning Indication" screen is displayed when an error or warning occurs on the UPS. - Page 45 6.1 Overview of LCD - OVERLOAD - When is overloaded [11] Backup during backup execution Load: ***% - WARNING - When the input power supply is outside [12] the rated range during startup Booting Failure - INPUT FAILURE - While the UPS is performing a backup [13] Backup - WARNING -...
- Page 46 6.1 Overview of LCD Press MENU to move from the "Menu Display" to the "UPS Settings Display" or to view/execute various settings. Contents of display on LCD screen Screen name Remarks - Menu - Product setting and operation > Operating Condition Menu Indication Settings Prohibition set - Settings -...
-
Page 47: Details Of Display Screens
6.2 Details of display screen UPS Operating Condition This screen is displayed while the Product is in normal running. Press the directional buttons to scroll up and down to read various measurement information. Scroll down the screen to see these items “Type”... -
Page 48: Warning Display Screen
6.2 Details of display screen Warning Display Screen When a status change or error occurs in the UPS, the screen automatically transitions from the "UPS Operational Status" screen to the "Warning Indication" screen. For details on what is displayed, refer to the description of the "Warning Display"... -
Page 49: Screen Operations
6.3 Screen Operations How to display [Menu Indication] screen Press the [MENU] button to display the [Menu Indication] screen. Press the direction buttons (“ ”, “ ”) to move the cursor [>]. Move the cursor [>] to the item you wish to select and press the SET button. - Page 50 6.3 Screen Operations 1. [Language Setting Indication] screen (1) Press the [MENU] button to display the "Menu Display" screen. Use the directional keys ( button or button), to move the cursor [>] to [SETTINGS] and press the [SET] button. (2) The display moves to the [To UPS Settings] screen. (3) Move the cursor [>] to [Language] with the direction button ( button or button)
- Page 51 6.3 Screen Operations 2. Turn Off Warning Buzzer "[Buzzer Cut Setting]" screen (1) Press the [MENU] button to display the "Menu Display" screen. Use the directional key ( button or button) to move the cursor [>] to [SETTINGS], and press the [SET] button.
- Page 52 6.3 Screen Operations Press the [SET] button. Press the [SET] button. The screen scrolls when cursor [>] is shifted. (5) Use the direction buttons ( button or button) to select the target items. To Turn off the buzzer, change the indication to [Y (Yes)] by pressing the button.
- Page 53 6.3 Screen Operations 3. [Auto Battery Check Setting] screen The UPS has 2 different methods of battery check; automatic and manual. Automatic check settings are as follows: [No Battery Checking] Automatic battery check is not performed. [at booting & 2 weeks] ...
- Page 54 6.3 Screen Operations Press the [SET] button. Press the [SET] button. The screen scrolls when Press the [SET] button. cursor [>] is shifted. - 45 -...
- Page 55 6.3 Screen Operations 4. Setting No Operation Mode [Prohibition Set] (1) Press the [MENU] button to display the [Menu Display] screen. Move the cursor button or button) to [Inhibit Settings]. (2) Moves to the "Prohibited Settings" screen. BattLife Calculate] This setting is used to determine whether to enable or disable the battery life reduction process for the batteries installed in this product.
- Page 56 6.3 Screen Operations − Menu − − メニュー − Operating Condition ジョウタイヒョウジ Settings ＵＰＳセッテイ ＞ Prohibition set ＞ドウサキンシセッテイ Press the [SET] button. − Prohibition set − − ドウサキンシセッテイ − BattLife Calculate ジュミョウカウンタゲンザン ナシ フクデンジオートリブート ナシ UPS Auto Reboot Press the [SET] button. Completed セッテイカンリョウ - 47 -...
-
Page 57: Troubleshooting
Troubleshooting 7.1 Warning Beep Sound 1. Check the LED status and warning sound on the front of the UPS 2. Refer to the "List of Operation Modes" and follow the instructions. Check that the input power supply is connected to the UPS, see chapter 3.2 "Connecting the Cable". ow to stop the warning sound: Press the RESET switch on the front of the UPS for 1 second. -
Page 58: Operation Mode List
7.2 Operation Mode List If you suspect an abnormality inside the UPS or if a connected device stops, check the LEDs and warning sounds on the front panel of the device. See the below "Operation Mode List". LED Flashing Type Symbol Flash pattern Fash flashing... -
Page 59: Operation Mode List
7.2 Operating Mode List ● Operation mode list Symbols of LED: ꞏꞏꞏ Lit ꞏꞏꞏ Out ꞏꞏꞏ Flashing ● The BATTERY CONDITION LED (green) indicates the amount of battery charge ● according to the sort of lighting as follows: (Lit) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 80 to 100% The battery is almost fully charged and sufficient for a backup. - Page 60 7.2 Operating Mode List OVER BATTERY Warning Operation Status ALARM BYPASS BATTERY Sound LOAD ALARM (green) (orange) (orange) CAPACITY (green) (orange) (orange) (b) Slow (a) Fast flashing flashing Input error at startup Remarks: Input power supply failure; Unable to start the UPS. Turn off the UPS and restart it under the conditions of the input power supply as: Input Voltage: AC85V - 115V 170V - 230V Input Frequency: 47.5Hz - 52.5Hz or 57Hz - 63Hz...
- Page 61 7.2 Operating Mode List OVER BATTERY Warning ALARM BYPASS BATTERY Operation Status Sound LOAD ALARM (green) (orange) (orange) CAPACITY (green) (orange) (orange) Battery voltage drop due to Charged amount continuing the battery operation Remarks: Battery Voltage Drop during Battery Operation Battery voltage has dropped due to continued battery operation.
-
Page 62: Appendix 8.1 Rated Specification
Appendix 8.1 Rated Specification Type M-UPS050AD1S M-UPS050AD2S Rated capacity 5000 VA / 4000 W Voltage 100 V 2% 200 V 2% Frequency 50 Hz or 60 Hz (automatic switching in UPS) Frequency accuracy Various by input frequency During normal operation During backup 0.1% or better Number of phases... - Page 63 8.1 Rated Specification Type M-UPS075AD1S M-UPS075AD2S Rated capacity 7500 VA / 6000 W Voltage 200 V 2% 100 V 2% Frequency 50 Hz or 60 Hz (automatic switching) Frequency accuracy Varies by input frequency During normal operation During backup 0.1% or better Number of phases Single phase, 2-wire system (with grounding terminal) Load condition...
- Page 64 8.1 Rated Specification Type M-UPS100AD1S M-UPS100AD2S Rated capacity 10000 VA / 8000 W Voltage 100 V 2% 200 V 2% Frequency 50 Hz or 60 Hz (automatic switching in the Product) Frequency accuracy Varies by input frequency During normal operation During backup 0.1% or better Single phase, 2-wire system (with grounding terminal)
-
Page 65: Additional Description For Ul Type
8.2 Additional Description for UL Type IMPORTANT SAFETY INSTRUCTIONS These important instructions relate to the installation and maintenance of the UPS GX100 series. Internal battery voltage is 216 V DC. Models M-UPS050AD*S-# with suffix Models M-UPS075AD*S-# with suffix Models M-UPS100AD*S-# with suffix... - Page 66 8.2 Additional Description for UL Type Table 2. M-UPSXXXAD1S/2S-W(provided UL489 breaker) Input ratings, wire size and torque INPUT & GROUND TIGHTENING Type of MODEL TORQUE WIRE SIZE Closed-loop (N m) Terminal M-UPS050AD1S-W R22-6 M-UPS050AD2S-W M-UPS075AD1S-W R38-6 M-UPS075AD2S-W M-UPS100AD1S-W R60-8 M-UPS100AD2S-W Table 3.
- Page 67 8.2 Additional Description for UL Type DANGER Risk of electric shock Do not touch uninsulated battery terminals. WARNING Risk of electric shock There are no user serviceable parts inside the UPS. CAUTION Avoid using this device on life support equipment where its failure could reasonably be expected to cause the failure of the life support equipment or to materially affect its safety or effectiveness.
- Page 68 8.2 Additional Description for UL Type CAUTION Do not dispose of batteries in a fire. The batteries may explode. Do not open or damage the battery. Released electrolyte is harmful to skin and eyes. Batteries may present a risk of electric shock or high short-circuit current.
Need help?
Do you have a question about the GX100 Series and is the answer not in the manual?
Questions and answers