Related Manuals for FE GX200 Series
Summary of Contents for FE GX200 Series
- Page 1 USER’S MANUAL Uninter r uptible Power Supply GX200 Ser ies (1.5kVA, 3kVA) M-UPS015AE2S Model M-UPS015AE2R M-UPS030AE2B M-UPS030AE2R M-UPS030AE2C Fuji Electric Co., Ltd. INR-HG5980...
- Page 2 For safe use Handling of this manual This manual contains important information for safe use of the product. Please read this instruction manual carefully before using the product to ensure that you fully understand the product. High-safety uses This product is designed and manufactured for the general use, such as general office use and personal use, and is not designed and manufactured for uses (control of nuclear reactions at the nuclear facilities, aircraft flight control, air traffic control, mass transport control, medical life support...
- Page 3 Caution about Safety Warning Signs Following warning signs are included to prevent the user from damaging the UPS and the connected devices. Indicates high risk of death or serious injuries when the Warning product is not used properly. Improper use could cause mild injuries and damage the Ca ution UPS and the connected device.
- Page 4 Caution about safety • List of important warnings: Risks when UPS is not used correctly Warning "Warning" indicates that death or serious injury may occur. Electric shock Do not remove the cover of the UPS. High voltage parts inside UPS may cause electrical shock. “CAUTION”...
- Page 5 Caution about safety Injury Do not step on or put an object on the UPS. Doing so may cause injury. Injury The UPS is heavy. Caution in handling the UPS. Take out the UPS in a level and flat place. Damage The weight of the UPS is as follows: M-UPS015AE2S : 24 kg (12 kg without batteries)
- Page 6 Caution about safety Damage This UPS is not designed for medical equipment that comes in contact with the human body. Do not place objects affected by magnetism near the UPS. Have the voltage set within the range of the input connected device. Failure to do so may damage the connected device.
- Page 7 Caution for Use Important Do not install and store the UPS in the following places: Outdoor location Exposed to the wind and rain Extremely humid and dusty With corrosive gas or salt Direct sunlight Near sparks or heating element Extremely hot or cold, where the temperature fluctuates greatly With vibration and shock Do not perform the battery check in succession.
- Page 8 Caution for Use The allowable voltage between the UPS input electrical cable and ground is 250VAC. Applying a voltage of 250 VAC or higher may damage the filter circuit in the input section. The input surge voltage withstand capability of this device is 2kVpeak (1.2 x 50μsec).
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Page 9: Table Of Contents
Contents Introduction..........................i Unpacking Opening the package...................1 Opening the package Contents of the package Overview Name and Main Function of Each Part .............. 2 How the Product Works..................5 During normal operation B a t t e r y p o w e r f a i l u r e Automatic bypass operation Manual bypass operation Installation... - Page 10 Contents Replacing the Battery ..................33 Timing of battery replacement Method of battery replacement Disposal and storage of battery Replacing the Cooling Fan ................36 Timing of cooling fan replacement Method of cooling fan replacement Storing UPS ......................38 Pre-Storage Operations UPS stored longer than two months Troubleshooting Warning Beep Sound ..................
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Page 11: Unpacking
Unpacking 1.1 Opening the package Opening the package CAUTION: Heavy Load Take out the UPS in a level and flat place. Do not overturn or drop it. For the mass of the Product, refer to “Caution about Safety”. Contents of the package Check for any damages in the appearance of the UPS. -
Page 12: Overview
Overview 2.1 Name and Main Function of Each Part <M-UPS015AE2S> ⑥ ⑩ ① ⑦ ⑱ ② ⑳ ③ ⑲ ⑭ ④ ⑪ ⑬ ⑤ ⑧ ⑨ <M-UPS015AE2R, M-UPS030AE2R> ⑥ ① ⑦ ② ③ ⑨ ④ ⑱ ⑩ ⑫ ⑰’ ⑯ ⑤... - Page 13 2.1 Name and Main Function of Each Part <M-UPS030AE2B, M-UPS030AE2C> ⑥ ① ⑦ ② ③ ④ ⑤ ⑧ ⑲ ⑩ ⑳ ⑱ ⑮ ⑬ ⑯ ⑫ ⑰ ⑰’ - 3 -...
- Page 14 2.1 Name and Main Function of Each Part Name Main function ① Green light is on when the UPS is operating normally Orange light is on for any failures in the UPS. ALARM ② Orange light is on when the load capacity of the OVER LOAD ③...
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Page 15: How The Product Works
2.2 How the Product Works • During normal operation This UPS operates with AC power as input and supplies constant voltage output to connected devices. At the same time, it charges the product's built- in battery to prepare for battery operation. The output frequency is synchronized with the input frequency. -
Page 16: Automatic Bypass Operation
2.2 How the Product Works Automatic bypass operation When an abnormality occurs in the UPS, the output switching circuit switches to the direct feed bypass circuit and the AC input power is supplied to the load from the direct feed bypass circuit. In case of M-UPS015AE2□, the circuit switching takes some time (10 ms or less). -
Page 17: Installation
Installation 3.1 Installing the UPS Caution about installation CAUTION Injury Do not step on it or put an object on the UPS. Do not place magnetically sensitive objects (monitors, hard Damage drives, etc.) around the UPS. It may adversely affect the object. Installation location IMPORTANT Do not install and store the UPS in the following places:... - Page 18 3.1 Installing the UPS The following spaces are required for an installation. The UPS draws air in through the vents on the front of the UPS and • exhausts it through the cooling fan on the back of the UPS. A minimum of 10 cm of space is required on the front and back of the UPS.
- Page 19 3.1 Installing the UPS Installation Position CAUTION his UPS can be installed lying down; it should only be Injury tilted to the right (90 degree clockwise) when viewed from the front; do not tilt the UPS to the left (90 degree counter-clockwise). Take out the UPS in a level and flat place.
- Page 20 3.1 Installing the UPS <M-UPS030AE2C> For preventing an overturn of the UPS, the UPS fixes to a floor with an attached L-type bracket and screws. (1) Fix the L-type brackets (right side and left side) to the UPS with 4 screws (2) Fixed the L-type brackets to a floor with an anchor bolt.
- Page 21 3.1 Installing the UPS 2. To match the position of each rail, set the washers for positioning ④ in the corner hole of the rack respectively (four places of each rail). Then, fix the rail with the screws for rack mounting ③ in the place of the corner hole with the washers.
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Page 22: Connecting The Cable
Connecting the cable Caution about connecting the cable CAUTION Electric Connect an AC input plug to a grounded power outlet, or shock connect the ground wire to the ground terminal. (class D grounding) Risk of an electric shock. A commercial power supplies usually have grounding and ungrounded electrodes. -
Page 23: Preparation Before Connection
3.2 Connecting the cable • Preparation before connection IMPORTANT When connecting the UPS to a 3-phase power supply, be sure to connect the grounding side of the 3-phase power supply to the grounding electrode of the AC input of the UPS. Connecting to an ungrounded power supply may cause malfunction. - Page 24 3.2 Connecting the cable While the UPS is operating,“Abnormal input voltage” is detected and the battery operation is performed. If the UPS is connected to an input power supply that is frequently out of this range, repeated charging and discharging of the battery can cause the battery to run empty or deteriorate.
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Page 25: Connecting The Output Cable
3.2 Connecting the cable Connecting the output cable 1. For M-UPS015AE2S, the AC outlet is at the back of the UPS. Have the ground terminal securely grounded. 2. For M-UPS015AE2R and M-UPS030AE2, remove the AC input/output terminal block cover from the back side, and plug the AC output cable to the AC output terminal block. -
Page 26: Interface Port
3.3 Interface port An interface port (9-pin D-sub) is provided on the rear of the UPS to take out the following signals. Use as needed. CN1 (standard monitoring interface) D-sub 9-pin male port (3 mm threads) Pin No. Signal type Signal name Description “Opens”... -
Page 27: Cn2 (Pc Interface)
3.3 Interface Port CN2 (PC interface) D-sub 9-pin female port (#4-40 inch threads) Pin No. Signal type Signal name Description No-voltage contact signal that is output Input power when a voltage error occurs in the input “Closes” on supply error power supply due to a power failure, etc. -
Page 28: Setting Up The Output Voltage
Setting up the Output Voltage The rated output voltage of this UPS can be changed with the voltage setting switch on the rear panel. CAUTION Damage Verify that the voltage set by the voltage setting switch is within the input voltage range of the connected equipment. Do not operate the voltage setting switches while the UPS is operating. - Page 29 3.4 Setting up the Output Voltag 7. For M-UPS015AE2S, connect the AC input plug on the back of the UPS to an input power receptacle. For M-UPS015AE2R and M-UPS030AD2□, turn on the breaker on the distribution board. For M-UPS030AE2□, turn on the input breaker on the back of the UPS. The RUN LED (green) on the front of the UPS blinks slowly (in the cycles of 1.6 sec).
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Page 30: Running
Running 4.1 Turning on the UPS Caut ion Damage Check the voltage set by the voltage setting switch is within the input voltage range of the connected device. Failure to do so may damage the connected device. 1. Check cable connections. Have the UPS connected to an input power supply and the connected device. -
Page 31: Turning On The Ups
4.1 Turning on the UPS 2. Turning on the UPS. Press the RUN/STOP switch on the front of the UPS for 1 second. The buzzer will sound when the power is on. Press the RUN/STOP switch for 1 second 3. AC voltage is output from the AC outlet or the output terminal block. The RUN LED (green) on the front of the UPS lights up. - Page 32 4.1 Turning on the UPS 4. The battery check is performed automatically. The BATTERY CONDITION LED (orange) on the front of the UPS flashes (in the cycles of 1.6 seconds). The battery check takes 5 seconds. After that, if the battery is normal, the BATTERY CONDITION LED (green) on the front of the UPS will again indicate the battery charge level, and the UPS will return to the normal operation.
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Page 33: Turning Off The Ups
4.2 Turning off the UPS Please be sure to perform the following operations even during planned power outages. (For details, see "5.2 Precautions and Countermeasures for Planned Power Outages") CAUTION Damage Refer to "4.2 Turning off the UPS" when: a) Performing planned power outage or, b) Turning off the input breaker on the back of the UPS See that the RUN LED (green) is blinking slowly (1.6 second cycle). -
Page 34: Turning Off The Ups
4.2 Turning off the UPS 3. The output stops The [RUN] LED (green) on the front of the UPS flashes slowly (cycles of 1.6 seconds). If the output fails to stop normally: See “Chapter 6 Troubleshooting”. 4. Turn off the input breaker on the distribution board. - 24 -... -
Page 35: Maintenance
Maintenance 5.1 Inspection The following inspection is essential for long-term safe use of the UPS. WARNING Electric shock Do not remove the cover of the UPS. Doing so may cause electric shock due to high- voltage parts inside the UPS. CAUTION Electric shock Turn off the power to the connected device and the UPS... -
Page 36: Daily Maintenance
5.1 Inspection • Daily maintenance 1. Cleaning Remove any dust from the UPS ventilation and cooling fan with a vacuum cleaner. Wipe the surface of the UPS with a soft, dry cloth. 2. Abnormality Contact the distributor or maintenance company where you purchased the UPS if you observe;... -
Page 37: Operation For Planned Power Outages
5.2 Operation for Planned Power Outages IMPORTANT When using a generator temporarily during a planned power outage, use a generator that meets the following specifications. Connecting a generator that does not meet the following specifications to the input section of the UPS may cause the UPS to malfunction or be damaged. Voltage variation: from 160 to 288Vac Frequency variation: within rated frequency ±... -
Page 38: Operation After Planned Power Outage
5.2 Operation for Planned Power Outages • Operation after planned power outage Check that the UPS is connected to the input power source and the connected device. The RUN LED (green) on the front of the UPS will flash slowly (1.6 second cycle). -
Page 39: Inspecting The Battery
5.3 Inspecting the Battery There are two types of battery check functions: automatic checks and manual checks. Automatic checks are performed while the UPS is running, so manual checks are not usually required. Automatic checks are performed in the following cases: At the start of UPS operation Every two weeks in continuous operation When switching from bypass operation to normal operation... -
Page 40: Using The Manual Check Function
5.3 Inspecting the Battery Using the manual check function 2. Press the BATT CHECK switch on the front of the UPS for 2 seconds. Press the BATT CHECK switch for 2 seconds A buzzer will sound and the BATTERY CONDITION LED (orange) will flash (1.6 second cycle). - Page 41 5.3 Inspecting Battery 3. After the battery check, If the battery is fully charged: The RUN LED (green) on the front of the UPS will light up and the UPS will return to the normal operation. RUN LED（green) is lit If the battery is not fully charged: A warning beep will sound and the BATTERY CONDITION LED (orange) on the front of the UPS will flash.
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Page 42: Charging The Battery
5.3 Inspecting the Battery • Charging the battery 4. Press the RESET switch on the front of the UPS for 3 seconds to turn off the BATTERY CONDITION LED (orange) and charge the UPS for at least 12 hours. When the RESET switch is pressed, the BATTERY CONDITION LED (orange) will turn off and the battery charge level indicator (green) will display. -
Page 43: Replacing The Battery
5.4 Replacing the Battery Timing of battery replacement CAUTION Damage Replace the batteries periodically. Continued use of a UPS at the end of its battery life may result in battery leakage or smoking. The battery has reached the end of its useful life in the following cases. When the BATTERY CONDITION LED (orange) on the front of the UPS lights up and a warning sounds. -
Page 44: Method Of Battery Replacement
5.4 Replacing the Battery Method of battery replacement replacement CAUTION Electric shock Only maintenance personnel must perform the battery replacement. Damage Replace with new genuine Fuji batteries. Using batteries other than the specified ones or mixing with old batteries may cause UPS failure or troubles. -
Page 45: Disposal And Storage Of Battery
5.4 Replacing the Battery Disposal and storage of battery • Please use caution when disposing of or storing batteries. When disposing of used batteries, apply insulation tape to the battery terminals to prevent short circuits, and dispose of them separately from dry cell batteries, etc. •... -
Page 46: Replacing The Cooling Fan
5.5 Replacing the Cooling Fan Timing of cooling fan replacement IMPORTANT Replace the cooling fans periodically. Continued use of a UPS at the end of its fan life may cause the internal temperature of the UPS to exceed its rating. The cooling fan has reached the end of its service life in the following case. -
Page 47: Method Of Cooling Fan Replacement
5.5 Replacing the Cooling Fan Method of cooling fan replacement CAUTION Electric shock Do not insert sticks or fingers into the cooling fan or ventilation. injury Doing so may cause electric shock or injury. Electric shock Only maintenance personnel must perform the cooling fan replacement. -
Page 48: Storing Ups
5.6 Storing UPS Pre-Storage Operations IMPORTANT Do not store the UPS in the following places: . • Outdoor location • Exposed to the elements places • Extremely humid places or dusty places • Locations with corrosive gases or salt • Places exposed to direct sunlight •... -
Page 49: Troubleshooting
Troubleshooting 6.1 Warning Beep Sound 1. Check the LED status and warning sound on the front of the UPS 2. Refer to the "List of Operation Modes" and follow the instructions. Check that the input power supply is connected to the UPS, see chapter 3.2 "Connecting the Cable". ow to stop the warning sound: Press the RESET switch on the front of the UPS for 1 second. -
Page 50: Operation Mode List
6.2 Operation Mode List If you suspect an abnormality inside the UPS or if a connected device stops, check the LEDs and warning sounds on the front panel of the device. See the below "Operation Mode List". LED Flashing Type Symbol Flash pattern Fast flashing... - Page 51 6.2 Operating Mode List Operation mode list ● ꞏꞏꞏ Lit ꞏꞏꞏ Out ꞏꞏꞏ Flashing Symbols of LED: ● The BATTERY CONDITION LED (green) indicates the amount of battery charge ● according to the sort of lighting as follows: (Lit) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 80 to 100% The battery is almost fully charged and sufficient for a backup.
- Page 52 6.2 Operating Mode List Warning OVER BATTERY ALARM BYPASS Operation Status Sound LOAD CAPACITY (green) (orange) (orange) (orange) (green/orange) Charged amount Abnormality in cooling fan Remarks: Cooling Fan Abnormality If this state lasts for 2 minutes or the inside temperature rises, it’ll lead to the failure in No 4. (b) Slow flashing Manual bypass operation...
- Page 53 6.2 Operating Mode List Warning OVER BATTERY ALARM BYPASS Operation Status Sound LOAD CAPACITY (green) (orange) (orange) (orange) (green/orange) Output overload during the battery Charged amount operation Remarks: The capacity of the connected device exceeds the rated value while the battery is operating. Reduce the capacity of the connected device to less than the rated value of the UPS.
- Page 54 6.2 Operating Mode List Warning OVER BATTERY ALARM BYPASS Operation Status Sound LOAD CAPACITY (green) (orange) (orange) (orange) (green/orange) End of battery life Remarks: It's time to replace the battery. Contact Fuji. Pressing the RESET switch for 3 seconds will turn off the alarm (Display & Sound), but after 24 hours or restart, the alarm sound will go off.
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Page 55: Appendix 7.1 Rated Specification
Appendix 7.1 Rated specification Model M-UPS015AE2S M-UPS015AE2R Rating capacity 1500 VA / 1200 W Voltage 200/208/220/230/240V 2% Frequency 50 Hz or 60 Hz (automatic changeover inside the UPS) Frequency accuracy At the normal Depend on input frequency operation At the battery Within ±0.1% operation Number of phase... - Page 56 7.1 Rated specification Model M-UPS030AE2B or C M-UPS030AE2R Rating capacity 3000 VA / 2400 W Voltage 200/208/220/230/240V 2% Frequency 50 Hz or 60 Hz (automatic changeover inside the UPS) Frequency accuracy Normal operation Depend on input frequency Battery operation Within ±0.1% Number of phase Single phase, 2-wire (with a ground terminal) Load condition...
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Page 57: Additional Description For Ul Type
7.2 Additional Description for UL Type IMPORTANT SAFETY INSTRUCTIONS These important instructions relate to the installation and maintenance of the UPS GX200 series. Internal battery voltage is xx Vdc, where xx stands as follows. Models M-UPS015AE2S-U with suffix: xx is 48Vdc... - Page 58 7.2 Additional Description for UL Type Circuit diagrams are shown in figure 1 or 2. The UPS must be installed with flexible conduit, except for M-UPS015AE2S. For pluggable devices, outlets should be located close to the UPS and easily accessible. For M-UPS015AE2S-U For permanently connected UPS, an easily accessible disconnect device shall be incorporated into the building installation wiring.
- Page 59 7.2 Additional Description for UL Type Fig 1. M-UPS015AE2 circuit diagram AC OUTLET PLUG: M-UPS015AE2S AC INLET PLUG: M-UPS015AE2S AC I/O Terminal Block: M-UPS015AE2R AC I/O Terminal Block: M-UPS015AE2R Dual Conveter PE(G) Boost Chopper Fig 2. M-UPS030AE2 circuit diagram AC I/O Terminal Block AC I/O Terminal Block Dual Conveter PE(G)
- Page 60 7.2 Additional Description for UL Type DANGER ■ Risk of electric shock Do not touch uninsulated battery terminal. WARNING ■ Risk of electric shock There are no user serviceable parts inside the UPS. Refer all repairs to qualified service personnel. High leakage current - Earth connection essential before connecting supply.
- Page 61 7.2 Additional Description for UL Type ■ Using batteries may cause electric shock or high short-circuit current hazards. Observe the following precautions when working with batteries a) Remove watches, rings, and other metal objects. b) Use tools with insulated handles. c) Wear rubber gloves and boots.
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