Related Manuals for FE GX200 Series
Summary of Contents for FE GX200 Series
- Page 1 USER’S MANUAL Uninterruptible Power Supply GX200 Series (5kVA, 7.5kVA, 10kVA) Model M-UPS050AD2B M-UPS075AD2B M-UPS100AD2B INR-HG5687...
- Page 2 For Safe Use • Handling of this manual This manual contains important information for safe use of the product. Please read this instruction manual carefully before using the product to ensure that you fully understand the product. High-safety uses This product is designed and manufactured for the general use, such as general office use and personal use, and is not designed and manufactured for uses (control of nuclear reactions at the nuclear facilities, aircraft flight control, air traffic control, mass transport control, medical life support systems, and...
- Page 3 Caution about Safety Warning Signs Following warning signs are included to prevent the user from damaging the UPS and the connected devices. Indicates high risk of death or serious injuries when the Warning product is not used properly. Improper use could cause mild injuries and damage the Ca ution UPS and the connected device.
- Page 4 Cau t i o n ab o u t Saf et y List of important warnings: Risks when UPS is not used correctly Warning "Warning" indicates that death or serious injury may occur. Electric Shock Do not remove the cover of the UPS. Warning High voltage parts inside UPS may cause electrical shock.
- Page 5 Caution about Safety Injury Do not step on or put an object on the UPS. Injury The UPS is heavy. Caution in handling the UPS. Damage Take out the UPS in a level and flat place. The weight of the UPS is as follows: •...
- Page 6 Caution about Safety Damage This UPS is not designed for medical equipment that comes in contact with the human body. Do not place objects affected by magnetism near the UPS. Have the voltage set within the range of the input connected device. Failure to do so may damage the connected device.
- Page 7 Caution for Use Important Do not install and store the UPS in the following places: Outdoor location Exposed to the wind and rain Extremely humid and dusty With corrosive gas or salt Direct sunlight Near sparks or heating element Extremely hot or cold, where the temperature fluctuates greatly With vibration and shock Do not perform the battery check in succession.
- Page 8 Caution for Use The allowable voltage between the UPS input electrical cable and ground is 250VAC. Applying a voltage of 250 VAC or higher may damage the filter circuit in the input section. The allowable input surge voltage of this UPS is 5kV peak (1.2 x 50μs). However, when the UPS model is "-UC"...
- Page 9 Caution for Use When using a generator temporarily during a planned power outage, use a generator that meets the following specifications. Connecting a generator that does not meet the following specifications to the input section of the UPS may cause the UPS to malfunction or be damaged. Voltage regulation: depend on the input specification of the connected device Frequency variation: within 5% of rated frequency Voltage waveform distortion: within 5%...
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Page 10: Table Of Contents
Contents Introduction ....................i Unpacking Opening the Package ................1 Opening the package Contents of the package Overview Name and Main Function of Each Part ..........2 How the Product Works ............... 5 During normal operation Battery power failure Automatic bypass operation Manual bypass operation Installation Installing the UPS ................. - Page 11 Contents Operation for planned power outage ........... 27 Operation before planned power outage Operation after planned power outage Inspecting the Battery................ 29 Confirming the state of the UPS Using the manual check function Charging the battery Replacing the Battery ................34 Time of battery replacement Method of battery replacement Battery treatment and storage...
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Page 12: Unpacking
Unpacking Opening the Package Caut ion: Heavy Load Take out the UPS in a level and flat surface. Do not overturn or drop it. The mass of the Product is as follows M-UPS050AD2B: 63kg (without battery: 29kg) • M-UPS075AD2B: 127kg (without battery: 59kg) •... -
Page 13: Overview
Overview 2.1 Name and Main Function of Each Part 〈M-UPS050AD2B〉 (17) (18) (19) (10) (15) (12) (16) (13) (11) (14) - 2 -... - Page 14 2.1 Name and Main Function of Each Part 〈M-UPS075AD2B, M-UPS100AD2B〉 (17) (16) (19) (18) (10) (12) (15) (11) (14) (13) - 3 -...
- Page 15 2.1 Name and Main Function of Each Part Name Main function Green light is on when the UPS is operating normally. Orange light is on for any failures in the UPS. ALARM Orange light is on when the load capacity of the OVER LOAD connected device exceeds the rated specification.
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Page 16: How The Product Works
2.2 How the Product Works During normal operation This UPS operates with AC power as input and supplies constant voltage output to connected devices. At the same time, it charges the product's built-in battery to prepare for battery operation. The output frequency is synchronized with the input frequency. -
Page 17: Automatic Bypass Operation
2.2 How the Product Works Automatic bypass operation When the abnormalities occurred in the UPS during the normal operation, the UPS switches to the bypass operation automatically. During the bypass operation, the UPS sends the input voltage to the output directly and supplies the electric power to the connected device. -
Page 18: Installation
Installation 3.1 Installing the UPS Caution about installation Cau tion Injury Do not step on it or put an object on the UPS. Do not place magnetically sensitive objects (monitors, Damage hard drives, etc.) around the UPS. It may adversely affect the object. - Page 19 3.1 Installing the UPS The following spaces are required for an installation location. The UPS draws air in through the vents on the front of the UPS and • exhausts it through the cooling fan on the back of the UPS. A minimum of 10 cm of space is required on the front and back of the UPS.
- Page 20 3.1 Installing the UPS Installation Position Cau tion Fire This UPS can be installed lying down; it should only be tilted 90 Damage degrees clockwise when viewed from the front; do not tilt the UPS to the left (90 degree counter-clockwise). This UPS can be installed in a 19-inch rack with optional rack attachment.
- Page 21 3.1 Installing the UPS Cau tion Injury Take out the UPS in a level and flat place. Damage The weight of the UPS is as follows: M-UPS050AD2B: 63kg (without battery: 29kg) M-UPS075AD2B: 127kg (without battery: 59kg) M-UPS100AD2B: 127kg (without battery: 59kg) When using the self-standing type, tilt the UPS gently to the right and attach the stabilizer to the bottom of the UPS with six screws.
- Page 22 3.1 Installing the UPS 2. After attaching the stabilizer to the UPS, screw the stabilizer to the floor. 〈M-UPS050AD2B〉 〈M-UPS075AD2B, M-UPS100AD2B〉 189.5 251.5 - 11 -...
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Page 23: Connecting The Cable
3.2 Connecting the Cable Caution about connecting the cable Cau tion Electric Connect an AC input plug to a grounded power outlet, or connect shock the ground wire to the ground terminal. (class D grounding) Risk of an electric shock. Important The allowable voltage between the UPS input cable and ground is 250VAC. -
Page 24: Preparation Before Connection
3.2 Connecting the Cable Preparation before connection Important When connecting the UPS to the electrical power equipment with the earth leakage breaker, select the earth leakage breaker not to trip due to current leakage. When connecting the UPS to a 3-phase power supply, be sure to connect the grounding side of the 3-phase power supply to the grounding electrode of the AC input of the UPS. - Page 25 3.2 Connecting the Cable Note: If the input voltage and the frequency are out of this range, the UPS may experience the following conditions or be damaged. When the UPS is turned on, the UPS will have a “startup input error”. In this case, the UPS cannot be started.
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Page 26: Connecting The Output Cable
3.2 Connecting the Cable Connecting the output cable Remove the AC input/output terminal block cover from the back side, and connect the AC output cable to the AC output terminal block. Have the ground terminal securely grounded. Connecting the input cable Remove the input and output terminal block cover from the back side, and connect the AC input cable to the input terminal block. -
Page 27: Interface Port
3.3 Interface Port An interface port (9-pin D-sub) is provided on the rear of the UPS to take out the following signals. Use as needed. CN1 (No-voltage contact signal interface) D-sub 9 pins, male (3 mm screw) Name of Classification Content of signal signal... -
Page 28: Cn2 (Rs-232C Interface)
3.3 Interface Port CN2 (RS-232C interface) 5 4 3 9 8 7 D-sub 9 pins, female (#4-40 inch screw) Name of Classification Content signal of signal No-voltage contact signal that is output "Close" Input power when a voltage error occurs in the input at operation supply abnormal power supply due to a power failure, etc. -
Page 29: Setting Up The Output Voltage
3.4 Setting up the Output Voltage The rated output voltage of this UPS can be changed with the voltage setting switch on the rear panel. Cau tion Damage Verify that the voltage set by the voltage setting switch is within the input voltage range of the connected equipment. Do not operate the voltage setting switches while the UPS is operating. - Page 30 3.4 Setting up the Output Voltage Press the RUN/STOP switch on the front of the UPS for 1 second. A buzzer sounds when the power is on. The set AC voltage is output from the AC outlet or output terminal block. The RUN LED (green) on the front of the UPS will flash slowly.
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Page 31: Running
Running 4.1 Turning on the UPS Cau tion Damage Check the voltage set by the voltage setting switch is within the input voltage range of the connected device. Failure to do so may damage the connected device. 1. Have the UPS connected to an input power supply and the connected device. -
Page 32: Turning On The Ups
4.1 Turning on the UPS Turning on the UPS. Press the RUN/STOP switch on the front of the UPS for 1 second. The buzzer will sound when the power is on. 〈M-UPS050AD2B〉 〈M-UPS075AD2B, M-UPS100AD2B〉 Press the RUN/STOP switch for 1 second. AC voltage is output from the output terminal block. - Page 33 4.1 Turning on the UPS The battery check is performed automatically. The BATTERY CONDITION LED (orange) on the front of the UPS flashes (in the cycles of 1.6 seconds). 〈M-UPS050AD2B〉 〈M-UPS075AD2B, M-UPS100AD2B〉 The battery check is performed for 5 seconds. Then, if the battery is normal, the BATTERY CONDITION LED (green) on the front of the UPS indicates the amount of battery charge again, and the UPS returns to the normal operation.
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Page 34: Turning Off The Ups
4.2 Turning off the UPS Please be sure to perform the following operations even during planned power outages. (For details, see "5.2 Precautions and Countermeasures for Planned Power Outages") CAUTION Damage Refer to "4.2 Turning off the UPS" when: a) Performing planned power outage or, b) Turning off the input breaker on the back of the UPS See that the RUN LED (green) is blinking slowly (1.6 second cycle). -
Page 35: Turning Off The Ups
4.2 Turning off the UPS Output stops The [RUN] LED (green) on the front of the UPS flashes slowly (cycles of 1.6 seconds). 〈M-UPS075AD2B, M-UPS100AD2B〉 〈M-UPS050AD2B〉 If an output does not stop normally, refer to Chapter 6 "Troubleshooting". Turn off the input breaker on the back of the UPS. - 24 -... -
Page 36: Maintenance
Maintenance 5.1 Inspection The following inspection is essential for long-term safe use of the UPS. WARNING Electric Do not remove the cover of the UPS. shock Doing so may cause electric shock due to high-voltage parts inside the UPS. CAUTION Electric Turn off the power to the connected device and the UPS at shock... -
Page 37: Daily Maintenance
5.1 Inspection Daily maintenance • 1. Cleaning Remove any dust from the UPS ventilation and cooling fan with a vacuum cleaner. Wipe the surface of the UPS with a soft, dry cloth. 2. Abnormality Contact the distributor or maintenance company where you purchased the UPS if you observe;... -
Page 38: Operation For Planned Power Outage
5.2 Operation for Planned Power Outages IMPORTANT When using a generator temporarily during a planned power outage, use a generator that meets the following specifications. Connecting a generator that does not meet the following specifications to the input section of the UPS may cause the UPS to malfunction or be damaged. -
Page 39: Operation After Planned Power Outage
5.2 Operation for Planned Power Outages • Operation after planned power outage Check that the UPS is connected to the input power source and the connected device. The RUN LED (green) on the front of the UPS will flash slowly (1.6 second cycle). -
Page 40: Inspecting The Battery
5.3 Inspecting the Battery There are two types of battery check functions: automatic checks and manual checks. Automatic checks are performed while the UPS is running, so manual checks are not usually required. Automatic checks are performed in the following cases: •... - Page 41 5.3 Inspecting the Battery Press the BATT CHECK switch on the front of the UPS for 2 seconds 〈M-UPS075AD2B, M-UPS100AD2B〉 〈M-UPS050AD2B〉 Press the BATT CHECK switch for 2 seconds. A buzzer will sound and the BATTERY CONDITION LED (orange) will flash (1.6 second cycle). After 5 seconds, the buzzer will sound again to complete the battery check.
- Page 42 5.3 Inspecting the Battery 〈M-UPS075AD2B, M-UPS100AD2B〉 A buzzer sounds Beep_ The BATTERY CONDITION LED (orange) flashes (No sound) A buzzer sounds Beep_ - 31 -...
- Page 43 5.3 Inspecting the Battery After the battery check, If the battery is fully charged: The RUN LED (green) on the front of the UPS lights up, and the UPS returns to the normal operation. 〈M-UPS075AD2B, M-UPS100AD2B〉 〈M-UPS050AD2B〉 RUN LED (green) is lit If the battery is not fully charged: A warning beep sounds and the BATTERY CONDITION LED (orange) on the front of the UPS flashes.
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Page 44: Charging The Battery
5.3 Inspecting the Battery Charging the battery Press the RESET switch on the front of the UPS for 3 seconds to turn off the BATTERY CONDITION LED (orange) and charge the UPS for at least 12 hours. When the RESET switch is pressed, the BATTERY CONDITION LED (orange) will turn off and the battery charge level indicator (green) will display. -
Page 45: Replacing The Battery
5.4 Replacing the Battery • Timing of battery replacement CAUTIONN Damage Replace the battery periodically. Continued use of a UPS at the end of its battery life may result in battery leakage or smoking. The battery has reached the end of its useful life in the following cases When the BATTERY CONDITION LED (orange) on the front of the UPS lights up and a warning sounds. -
Page 46: Method Of Battery Replacement
5.4 Replacing the Battery Method of battery replacement Cau tion Only maintenance personnel must perform the Electric Shock battery replacement. Replace with new genuine Fuji batteries Damage Using batteries other than the specified ones or mixing with old batteries may cause UPS failure or troubles. Important The disposal of used battery has legal restrictions. -
Page 47: Replacing The Cooling Fan
5.5 Replacing the Cooling Fan Timing of cooling fan replacement Important Replace the cooling fans periodically. Continued use of a UPS at the end of its fan life may cause the internal temperature of the UPS to exceed its rating. The cooling fan has reached the end of its service life in the following cases. -
Page 48: Method Of Cooling Fan Replacement
5.5 Replacing the Cooling Fan Method of cooling fan replacement Cau tion Do not insert sticks or fingers into the cooling fan or Electric ventilation. shock Injury Doing so may cause electric shock or injury. Electric shock Only maintenance personnel must perform the cooling fan replacement. -
Page 49: Storing Ups
5.6 Storing UPS Pre-Storage Operations Important Do not store the UPS in the following places: • Outdoor location • Exposed to the elements places • Extremely humid places or dusty places • Locations with corrosive gases or salt • Places exposed to direct sunlight •... -
Page 50: Troubleshooting
Troubleshooting 6.1 Warning Beep Sound 1. Check the LED status and warning sound on the front of the UPS 2. Refer to the "List of Operation Modes" and follow the instructions. Check that the input power supply is connected to the UPS, see chapter 3.2 "Connecting the Cable". to stop the warning sound: Press the RESET switch on the front of the UPS for 1 second. -
Page 51: Operation Mode List
6.2 Operation Mode List If you suspect an abnormality inside the UPS or if a connected device stops, check the LEDs and warning sounds on the front panel of the device. See the below "Operation Mode List". LED Flashing Type Symbol Flash pattern Fast flashing... -
Page 52: Operation Mode List
6.2 Operating Mode List Operation mode list ● Symbols of LED: ꞏꞏꞏ Lit ꞏꞏꞏ Out ꞏꞏꞏ Flashing ● The BATTERY CONDITION LED (green) indicates the amount of battery charge ● according to the sort of lighting as follows: (Lit) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 80 to 100% The battery is almost fully charged and sufficient for a backup. - Page 53 6.2 Operating Mode List Warning OVER BATTERY ALARM BYPASS Operation Status Sound LOAD CAPACITY (green) (orange) (orange) (orange) (green/orange) Charged amount Abnormality in cooling fan Remarks: Cooling Fan Abnormality If this state lasts for 2 minutes or the inside temperature rises, it’ll lead to the failure in No 4. (b) Slow flashing Manual bypass operation...
- Page 54 6.2 Operating Mode List Warning OVER BATTERY ALARM BYPASS Operation Status Sound LOAD CAPACITY (green) (orange) (orange) (orange) (green/orange) Output overload during the battery Charged amount operation Remarks: The capacity of the connected device exceeds the rated value while the battery is operating. Reduce the capacity of the connected device to less than the rated value of the UPS.
- Page 55 6.2 Operating Mode List Warning OVER BATTERY ALARM BYPASS Operation Status Sound LOAD CAPACITY (green) (orange) (orange) (orange) (green/orange) (a) Fast flashing Battery check error Remarks: Battery Check Error The battery may not be fully charged. Run the UPS for more than 12 hours to recharge the battery. Then perform a battery check in the manual mode.
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Page 56: Appendix 7.1 Rated Specification
Appendix 7.1 Rated Specification Model M-UPS050AD2B Rating capacity 5000VA/4000W Voltage 200/208/220/230/240V ± 2% Frequency 50/60Hz (automatic changeover inside the UPS) Frequency Depend on input frequency At the normal operation accuracy Within ±0.1% At the battery operation Number of phase Single-phase two-wire (with a ground terminal) Load condition Linear load or rectified load with a crest factor of up to 3 times Voltage waveform... - Page 57 7.1 Rated Specification Model M-UPS075AD2B M-UPS100AD2B Rating capacity 7500VA/6000W 10000VA/8000W Voltage 200/208/220/230/240V ± 2% Frequency 50/60Hz (automatic changeover inside the UPS) Frequency Depend on input frequency At the normal operation accuracy n Within ±0.1% At the battery operatio Number of phase Single-phase two-wire (with a ground terminal) Load condition Linear load or rectified load with a crest factor of up to three times...
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Page 58: Additional Description For Ul Type
7.2 Additional Description for UL Type IMPORTANT SAFETY INSTRUCTIONS These important instructions relate to the installation and maintenance of the UPS GX200 series. – The internal battery voltage is 192 Vdc. – This unit is intended for installation in a controlled environment and has a maximum temperature of 40℃. - Page 59 7.2 Additional Description for UL Type AC Input/Output AC Input/Output Terminal Block Terminal Block L1/R l1/U Dual Conveter L2/S l2/V PE(G) Boost Chopper Figure 1 - Circuit diagram of Model M-UPS050AD2B-U AC Input/Output AC Input/Output Terminal Block Terminal Block L1/R l1/U Dual Conveter L2/S...
- Page 60 8.2 Additional Description for UL Type DANGER ■ Risk of electric shock Do not touch uninsulated battery terminal. WARNING ■ Risk of electric shock There are no user serviceable parts inside the UPS. Refer all repairs to qualified service personnel. CAUTION ■...
- Page 61 8.2 Additional Description for UL Type ■ Using batteries may cause electric shock or high short-circuit current hazards. Observe the following precautions when working with batteries a) Remove watches, rings, and other metal objects. b) Use tools with insulated handles. c) Wear rubber gloves and boots.
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