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RETURN TO MAIN MENU
IM10028-B
™
EAGLE
10,000 PLUS
February, 2011
For Machines with Code Number 11618,11735, 11791, 11798
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
OPERATOR'S MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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Summary of Contents for Lincoln Electric EAGLETM 10,000 PLUS IM10028-B
- Page 1 RETURN TO MAIN MENU IM10028-B ™ EAGLE 10,000 PLUS February, 2011 For Machines with Code Number 11618,11735, 11791, 11798 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...
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Page 2: California Proposition 65 Warnings
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. - Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
- Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.
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Page 7: Table Of Contents
TABLE OF CONTENTS Installation...Section A Technical Specifications ...A-1 Safety Precautions ...A-2 Machine Grounding ...A-2 Spark Arrester ...A-2 Towing...A-2 Vehicle Mounting...A-3 Pre-Operation Engine Service...A-3 Fuel, Oil, Battery Connections ...A-3 Welding Cable Connections ...A-4 Angle of Operation ...A-4 Lifting, Additional Safety Precautions...A-4 High Altitude Operation ...A-4 Muffler Outlet Pipe ...A-4 Location and Ventilation ...A-5... -
Page 8: Installation
TECHNICAL SPECIFICATIONS - EAGLE™ 10,000 Plus ( K2343-3) Description Make/Model Horsepower 2 cylinder 4 Cycle Air-Cooled Gasoline Kohler Engine. CH23S Aluminum Alloy with Cast Iron Liners, Electronic Ignition RATED OUTPUT @ 104°F (40°C)- WELDER RATED OUTPUT @ 104°F (40°C)- GENERATOR RECEPTACLES AND CIRCUIT BREAKERS RECEPTACLES AUXILIARY POWER CIRCUIT BREAKER... -
Page 9: Safety Precautions
SAFETY PRECAUTIONS WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. ------------------------------------------------------------------------ ELECTRIC SHOCK can kill. •... -
Page 10: Vehicle Mounting
3. Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself while being operated or serviced. 4. Typical conditions of use, i.e., travel speed; rough- ness of surface on which the trailer will be operated;... -
Page 11: Angle Of Operation
WELDING OUTPUT CABLES With the engine off, connect the electrode and work cables to the studs provided. These connections should be checked periodically and tightened if neces- sary. Loose connections will result in overheating of the output studs. When welding at a considerable distance from the welder, be sure you use ample size welding cables. -
Page 12: Location And Ventilation
INSTALLATION LOCATION / VENTILATION The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid heated air coming out of the welder recirculating back to the cooling air inlet. Also, locate the welder so that engine exhaust fumes are properly vented to an outside area. -
Page 13: Welder Operation
WELDER OPERATION WELDER OUTPUT • Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS. • Duty Cycle is the percentage of time the load is being applied in a 10 minute period. For example, a 60% duty cycle represents 6 minutes of load and 4 minutes of no load in a 10 minute period. -
Page 14: Electrical Device Used With The Eagle™ 10,000 Plus
ELECTRICAL DEVICE USE WITH THE EAGLE™ 10,000 Plus. Type Resistive Capacitive Inductive Capacitive/Inductive The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to the EAGLE™ 10,000 Plus. INSTALLATION TABLE llyn Common Electrical Devices Heaters, toasters, incandescent light bulbs, electric range, hot pan, skillet, coffee maker. -
Page 15: Auxiliary Power While Welding
AUXILIARY POWER WHILE WELDING Simultaneous welding and power loads are permitted by following Table I. The permissible currents shown assume that current is being drawn from either the 120V or 240V supply (not both at the same time). Also, the “Output Control” is set at “10” for maximum auxiliary power. -
Page 16: Premises Wiring
INSTALLATION Figure 1 CONNECTION OF EAGLE™ 10,000 Plus TO PREMISES WIRING WARNING Connection of EAGLE™ 10,000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes. EAGLE™... -
Page 17: Operation
SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. ------------------------------------------------------------------------ ELECTRIC SHOCK can kill. •... - Page 18 “ RANGE” SWITCH The “Range” switch is used to select one of four amperage ranges with generous overlap for Stick/TIG welding. Process Range Setting STICK/TIG 90 Max. (Constant current) 145 Max. (3 range settings) 225 MAX. CAUTION Never change the “RANGE” Switch setting while welding.
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Page 19: Start In/Shutdown Instructions
STARTING/SHUTDOWN INSTRUCTIONS STARTING THE ENGINE WARNING • Do not touch electrically live parts of electrode with skin or wet cloth- ing. • Keep flammable material away. • Insulate yourself from work and ground. Wear eye, ear, and body protection. • Keep your head out of the fumes. •... -
Page 20: Welding Process
WELDING PROCESS For any electrodes the procedures should be kept within the rating of the machine. For electrode infor- mation see the appropriate Lincoln publication. STICK (CONSTANT CURRENT) WELDING Connect welding cables to the "TO WORK” and "ELECTRODE” studs. Start the engine. Set the "Polarity”... -
Page 21: Arc Gouging
ARC GOUGING The EAGLE™ 10,000 Plus can be used for limited arc gouging. Set the Range switch to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table: ELECTRODE SETTING CONTROL CABLE PROCESS... -
Page 22: Accessories
OPTIONAL EQUIPMENT K2635-1 SMALL TWO-WHEEL ROAD TRAILER WITH DUO-HITCH-For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13" wheels. Overall width 60". Stiff .120" welded rectangu- lar steel tube frame construction is phosphate etched and powder coat painted for superior rust and corro- sion resistance. -
Page 23: Recommended Equipment
RECOMMENDED EQUIPMENT STICK K704 Accessory Kit- (400 AMP Capacity) which includes: • Electrode Holder & Cable • Work Clamp & Cable • Headshield K875 Accessory Kit- (150 AMP Capacity) Magnum™ TIG Torch K1783-4 - TIG Torch KP509-Magnum Parts Kit and Argon Gas K930-2 TIG Module - Provides high frequency and shield- ing gas control. -
Page 24: Engine Oil Refill Capacities
SAFETY PRECAUTIONS WARNING Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the mainte- nance requiring their removal is complete. -
Page 25: Air Cleaner And Other Maintenance
Use 4-stroke motor oil that meets or exceeds the requirements for APIO service classification SG or SH. Always check the APIO SERVICE label on the oil con- tainer to be sure it includes the letters SG or SH. SAE 10W-30 is recommended for general, all-tempera- ture use, -5 F to 104 F (-20 C to 40 C). -
Page 26: Maintenance
ENGINE ADJUSTMENTS OVERSPEED IS HAzARDOUS WARNING The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum. -
Page 27: How To Use Troubleshooting Guide
HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 28 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) No welder output power or Auxiliary Power. Engine will not idle down to low speed. Engine will not go to high idle when attempting to weld. * Printed Circuit Board (PCB) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
- Page 29 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Engine will not go to high idle when using auxiliary power. Engine will not crank or is hard to crank. Engine shuts down. Engine does not develop full power. Engine is hard to start. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
- Page 30 DIAGRAMS EAGLE™ 10,000 PLUS...
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Page 31: Dimension Print
DIMENSION PRINT EAGLE™ 10,000 PLUS... - Page 32 NOTES EAGLE™ 10,000 PLUS...
- Page 33 NOTES EAGLE™ 10,000 PLUS...
- Page 34 WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Portuguese ATENÇÃO Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
- Page 35 Keep your head out of fumes. Turn power off before servicing. Use ventilation or exhaust to remove fumes from breathing zone. Desconectar el cable de ali- Los humos fuera de la zona de mentación de poder de la respiración. máquina antes de iniciar Mantenga la cabeza fuera de los cualquier servicio.
- Page 36 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...
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Questions and answers
I bought my welder used and the low idle is not working the guy I got it from messed with the spring settings on the linkage and didn’t know how it was before he changed it