Lincoln Electric X-TRACTOR 1G IM281-B Operator's Manual

Lincoln electric welder user manual

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For use with equipment having Code Number:

Safety Depends on You

Lincoln arc welding and cutting

equipment is designed and built

with safety in mind. However, your

overall safety can be increased

by proper installation ... and

thoughtful operation on your part.

DO NOT INSTALL, OPERATE

OR REPAIR THIS EQUIPMENT

WITHOUT READING THIS MAN-

UAL AND THE SAFETY PRE-

CAUTIONS

CONTAINED

THROUGHOUT.

And,

importantly, think before you act

and be careful.

World's Leader in Welding and Cutting Products

22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100

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X-Tractor 1G

10205

10206

most

OPERATOR'S MANUAL

Sales and Service through Subsidiaries and Distributors Worldwide

Premier Manufacturer of Industrial Motors

IM281-B

March, 1995

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Summary of Contents for Lincoln Electric X-TRACTOR 1G IM281-B

Page 1 For use with equipment having Code Number: Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MAN-...
Page 2: Electric Shock Can Kill
Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PER- FORMED ONLY BY QUALIFIED INDIVIDUALS.
Page 3: Safety
WELDING SPARKS can cause fire or explosion. 4.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
Page 4 FOR ENGINE powered equipment. 7.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 7.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ____________________________________________________ 7.c. Do not add the fuel near an open flame welding arc or when the engine is run- ning.
Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
Page 6 This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment. for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product •••...
Page 7: Table Of Contents
Safety ...i-iv Installation...Section A Technical Specifications ...A-1 Safety Precautions ...A-2 General Description...A-2 Typical Vacuum Motor Output Characteristics...A-2 Specific connections for Lincoln equipment ...A-3 Operation...Section B Safety Instructions...B-1 Operating Instructions ...B-1 Maintenance...Section C Safety Precautions ...C-1 Routine and Periodic Maintenance ...C-1 Replacing the Filter ...C-1 Emptying the Spark Trap...C-1 Cleaning of Cartridge Type Filters ...C-1...
Page 8: Installation
Technical Specifications- X-tractor 1G Sales Spec K179-4 K179-5 Paper / Disposable or Manually Cleaned slows motor to 1/2 speed when not welding HEIGHT 29.0” (737 mm) INSTALLATION INPUT Input Voltage 120V, 1ø 50/60 Hz 220V, 1ø 50/60 Hz VACUUM SPECIFICATIONS Air Flow I.C.F.M.
Page 9: Installation
Read this entire installation section before you start installation. SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read all installation, operating and mainte- nance information supplied with your equipment. They include important safety precautions and detailed operating and maintenance instructions.
Page 10: Specific Connections For Lincoln Equipment
When connecting to Flux-Cored Fume guns, X-Tractor guns, or Suction Heads, connect the supplied adapter to any 1-3/4" (45 mm) exhaust hose. Lincoln Electric has 1-3/4" hoses for both regular duty (PVC flexhose S19947- ) and heavy duty (Reinforced rubber S14927- 8) applications.
Page 11: Operation
Read and understand this entire section before operat- ing your X-Tractor 1G. SAFETY INSTRUCTIONS Do not attempt to use this equipment until you have thoroughly read all operating and maintenance man- uals supplied with your equipment and any related welding machine it will be used with. They include important safety precautions, operating and mainte- nance instructions and parts lists.
Page 12: Maintenance
•Always use the greatest care when working near moving parts. ------------------------------------------------------------------------ Read the Safety Precautions throughout this manual and the welder instruction manual before working on this machine. Keep all equipment covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from fans and all other moving parts when oper- ating or repairing this equipment.
Page 13: Electrical Maintenance
FIGURE 3 RUBBER BAND PLASTIC *If air supply is limited to 30 psi, use a booster air gun that increases dynamic pressure and still retains a 30 psi static pressure such as Guardair Booster Air Gun, Model 57530XB made by Union Engineering Corporation.
Page 14: Replacement Of Housing Assembly
2.Lift off the top end bracket from the motor. Be careful not to lose the bearing pre-load spring washer. Lift the cylindrical motor cover up from the motor, slide back on the leads and tilt away from motor. 3.Locate brushes on opposite sides of the commutator.
Page 15: How To Use Troubleshooting Guide
HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
Page 16 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) No Smoke Pickup Motor won’t operate in any mode. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
Page 17: Parts Manual
PARTS X-TRACTOR 1G PARTS MANUAL Codes: 10205 & 10206 NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the Lincoln Electric Parts List. X-TRACTOR 1G...
Page 18 PARTS P-147-E MAGNUM X-TRACTOR CONTROL CASE ASSEMBLY L6694-3 2-19-93E NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the Lincoln Electric Parts List. X-TRACTOR 1G...
Page 19: Parts
Fastener Button Self Tapping Screw Lincoln Welder Decal Acorn Nut NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the Lincoln Electric Parts List. PARTS Req’d. MAGNUM X-TRACTOR CONTROL CASE M14360-1 S17227-1...
Page 20 Motor Brush Hex Head Screw Lock Washer Plain Washer Hex Nut NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the Lincoln Electric Parts List. PARTS Part Req’d. Item Description S14801-1 Control Case Asbly.
Page 21 DIAGRAMS X-TRACTOR 1G...
Page 22 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
Page 23 ● ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes from breathing zone. ● Los humos fuera de la zona de res- ● piración. ● Mantenga la cabeza fuera de los humos. Utilice ventilación o aspiración para gases.

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X-tractor 1g