TIGHTENING TORQUE
CHASSIS
ITEM
Handlebar clamp bolt
Front fork upper clamp bolt
Front fork lower clamp bolt
Steering stem head nut
Front fork cap bolt
Front fork center bolt
Compression damper unit
Front brake master cylinder mounting bolt
Rear brake master cylinder mounting bolt
Brake hose union bolt (front & rear)
Front brake caliper mounting bolt
Brake pad mounting pin (front & rear)
Brake caliper plug (front & rear)
Brake air bleeder valve (front & rear)
Rear brake rod locknut
Rear brake pedal bolt
Brake disc mounting bolt (front & rear)
Front axle nut
Front axle pinch bolt
Seat rail mounting nut (upper)
Seat rail mounting bolt (lower)
Rear axle nut
Rear sprocket nut
Drive chain roller mounting bolt (upper & lower)
Spoke nipple (front & rear)
Swingarm pivot nut
Rear shock absorber spring adjuster lock ring
Rear shock absorber mounting nut
(upper & lower)
Cushion lever mounting nut (center)
Cushion lever mounting nut (front)
Cushion rod mounting nut
Side stand bolt
Side stand nut
E-03, 28, 33
The other countries
N·m
kgf-m
23
2.3
* 23
* 2.3
* 23
* 2.3
90
9.0
* 35
* 3.5
* 70
* 7.0
* 30
* 3.0
10
1.0
10
1.0
23
2.3
26
2.6
18
1.8
2.5
0.25
* 6
* 0.6
18
1.8
29
2.9
10
1.0
* 39
* 3.9
18
1.8
35
3.5
35
3.5
100
10.0
110
11.0
30
3.0
40
4.0
3
0.3
77
7.7
* 44
* 4.4
60
6.0
100
10.0
100
10.0
100
10.0
50
5.0
55
5.5
DR-Z400SMK5 ('05-MODEL) 27
lb-ft
16.5
* 16.5
* 16.5
65.0
* 25.5
* 50.5
* 21.5
7.0
7.0
16.5
19.0
13.0
1.8
* 4.3
13.0
21.0
7.0
* 28.0
13.0
25.5
25.5
72.5
79.5
21.5
29.0
2.0
55.5
* 32.0
43.5
72.5
72.5
72.5
36.0
40.0