5. Position armature into starter frame.
6. To prevent damage to brushes and springs when
installing commutator end cap, it is recommended
that a brush retaining tool be made as shown:
2
1-11/16
3/4
3
Brush Retainer Tool Layout (Full Size)
18-Gauge Sheet Metal
90-13645--2 495
2"
90_
Bend
1/2
1-3/4
Metric Scale
3
= 76.2mm
2
= 50.8mm
1-3/4
= 44.5mm
1-11/16
= 42.9mm
3/4
= 19.1mm
1/2
= 12.7mm
ELECTRICAL AND IGNITION
7. Lubricate bushing (located in commutator end
cap) with one drop of SAE 10W oil. DO NOT over
lubricate.
8. Place springs and brushes into brush holder and
hold in place with brush retainer tool.
a - Brush Retainer Tool
b - Bushing (DO NOT Over Lubricate)
9. Install armature into starter frame and align match
marks (a). Install commutator end cap onto starter
frame and align match marks (b). Remove brush
retainer tool. Install through bolts (c) and torque to
70 lb. in. (7.9 N·m).
c
a
a - Alignment Marks
b - Alignment Marks
c - Bolts [Torque to 70 lb. in. (7.9 N·m)]
a
b
11661
c
b
11648
2B-25