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CAC / BDP 8kW Owner's Manual

Air-cooled, automatic standby generators
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  • Page 1 Study Guide air-cooled Training S e r v i c e T r a i n i n G...
  • Page 3 Owner’s Manual 8, 10, 12, 14, 16, 17 & 20kW Air-cooled, Automatic Standby Generators LISTED DO NOT LIFT UNIT BY ROOF!   Not intended for use as Primary Power in place of utility or in life-support applications. DANGER DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

  • Page 4: Introduction

    INTRODUCTION  This symbol points out potential explosion haz- Thank you for purchasing this compact, high per- ard. formance, air-cooled, engine-driven generator. It is  This symbol points out potential fire hazard. designed to automatically supply electrical power to operate critical loads during a utility power failure. ...

  • Page 5: Table Of Contents

    Table of Contents Air-cooled Generators Introduction ......Inside Front Cover Section 3 – Operation ........16 Read This Manual Thoroughly ......IFC Control Panel Interface ........ 16 Contents ............IFC Automatic Transfer Operation ..... 17 Operation and Maintenance ......IFC Sequence of Automatic Operation ....18 How to Obtain Service ........

  • Page 6: Safety Rules

    IMPORTANT SAFETY INSTRUCTIONS Air-cooled Generators   SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit’s installation site. Safety should be stressed to all opera- tors and potential operators of this equipment. ...

  • Page 7: Standards Index

    IMPORTANT SAFETY INSTRUCTIONS Air-cooled Generators • Keep a fire extinguisher near the generator at all   ELECTRICAL HAZARDS times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for • All generators covered by this manual produce use on the standby electric system.

  • Page 8: Section 1 - General Information

    Section 1 — General Information Air-cooled Generators PROTECTION SYSTEMS DANGER Unlike an automobile engine, the generator may have  to run for long periods of time with no operator pres- Only qualified electricians or contractors should ent to monitor engine conditions. For that reason, attempt such installations, which must comply the engine is equipped with the following systems strictly with applicable codes, standards and regu-...

  • Page 9: Emission Information

    Section 1 — General Information Air-cooled Generators If during the installation of the home standby system The Emissions Compliance Period referred to on the the decision is made to provide back up power to a Emissions Compliance Label indicates the number of bedroom branch circuit, then the circuit breaker in operating hours for which the engine has been shown the transfer switch should be replaced with an Arc...

  • Page 10: The Generator

    Section 1 — General Information Air-cooled Generators THE GENERATOR Figure 1.1 – 8kW, Single Cylinder, GH-410 Engine Figure 1.2 – 10kW, V-twin, GT-530 Engine (door removed) (door removed) Circuit Data Label Control Data Label Control Breaker Dipstick (see sample) Panel...

  • Page 11: Specifications

    Section 1 — General Information Air-cooled Generators SPECIFICATIONS 1.6.1 GENERATOR Model 10kW 12kW 14kW 16kW 17kW 20kW Rated Maximum 7,000 NG 9,000 NG 12,000 NG 13,000 NG 16,000 NG 16,000 NG 18,000 NG Power Capacity (Watts*) 8,000 LP 10,000 LP 12,000 LP 14,000 LP 16,000 LP...

  • Page 12: System Set Led

    150-160 volts AC, then the system set light will flash rapidly (8kW). This indicates that if the AUTO/OFF/MANUAL switch is placed FUEL CONSUMPTION in the Auto position, the generator will start.

  • Page 13: Reconfiguring The Fuel System

    Section 1 — General Information Air-cooled Generators NOTE: NOTE: A minimum of one approved manual shut-off valve Use an approved pipe sealant or joint compound must be installed in the gaseous fuel supply line. on all threaded fittings to reduce the possibility The valve must be easily accessible.

  • Page 14: Location

    Section 1 — General Information Air-cooled Generators 1.11 LOCATION Figure 1.6 - 10kW, GT-530 (Inlet Hose Slid Back) 1.11.1 GENERATOR Install the generator set, in its protective enclosure, Fuel Selection outdoors, where adequate cooling and ventilating air Lever - "Out" is always available (Figure 1.9).

  • Page 15: Battery Requirements

    Section 1 — General Information Air-cooled Generators • Install the generator as close as possible to the fuel supply, to reduce the length of piping. • Install the generator as close as possible to the  If the AUTO/OFF/MANUAL switch is not set to its transfer switch.

  • Page 16: The Battery

    Section 1 — General Information Air-cooled Generators NOTE:  Lead-acid batteries present a risk of fire because Dielectric grease should be used on battery posts they generate hydrogen gas. The following to aid in the prevention of corrosion. procedures are to be followed: •...

  • Page 17: Section 2 - Post Installation Start-Up And Adjustments

    E1 tion until all power voltage supplies to the and E2. 8kW voltage should be 230-240 volts at transfer switch have been positively turned off. a frequency of 61-63 Hertz. 12, 14, 16, 17 and...

  • Page 18: Generator Tests Under Load

    10. Connect an accurate AC voltmeter and a frequen- cy meter across terminal lugs E1 and E2. • About one minute after re-transfer, the engine should shut down. • 8kW voltage should be greater than 230 volts and frequency should be greater than 58 Hz.

  • Page 19: Engine Governor Adjustment

    Section 2 — Post Installation Start-up and Adjustments Air-cooled Generators ENGINE GOVERNOR ADJUSTMENT 2.6.3 ADDITIONAL CORROSION PROTECTION If both AC frequency and voltage are correspondingly high or low, adjust the engine governor as follows: Periodically spray all engine linkage parts and brack- ets with corrosion inhibiting spray such as WD-40 or 2.6.1 8 KW UNITS a comparable product.

  • Page 20: Section 3 - Operation

    ENTER Figure 3.1 – 8kW Generator Control Panel 3.1.2 SETTING THE EXERCISE TIMER This generator is equipped with an exercise timer. Once it is set, the generator will start and exercise every seven days, on the day of the week and at the time of day specified.

  • Page 21: Automatic Transfer Operation

    Section 3 — Operation Air-cooled Generators 10 to 20KW DISPLAY INTERFACE MENUS NOTE: The exerciser will only work in the AUTO mode The LCD display is organized as detailed below: and will not work unless this procedure is per- • The “Home”...

  • Page 22: Sequence Of Automatic Operation

    Section 3 — Operation Air-cooled Generators SEQUENCE OF AUTOMATIC Cranking Conditions The following notes apply during cranking cycle. OPERATION 1. Starter motor will not engage within five (5) sec- 3.3.1 UTILITY FAILURE onds of the engine shutting down. 2. The fuel output will not be energized with the Initial Conditions: Generator in Auto, ready to run, starter.

  • Page 23: Manual Transfer Operation

    Section 3 — Operation Air-cooled Generators 2. Auto DANGER • Will start and run if Utility fails for 10 consecu- tive seconds.  Do not attempt to activate the transfer switch • Will start a five (5) second engine warm-up manually until all power voltage supplies to the timer.

  • Page 24: Side Compartment (V-Twin Only)

    Section 3 — Operation Air-cooled Generators Figure 3.4 – Side Compartment DANGER  Do not attempt to activate the transfer switch manually until all power voltage supplies to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal elec- trical shock.
  • Page 25 Internal Fault (Shutdown Alarm) This alarm cannot be cleared, call service dealer. CLEAR ALARM • 8kW — Clear the alarm by setting the AUTO/OFF/ MANUAL switch to the OFF position and back to AUTO. • 10 - 20kW — Clear the alarm by setting the AUTO/ Oil Filter OFF/MANUAL switch to the OFF position.

  • Page 26: Section 4 - Maintenance

    5. Reset the AUTO/OFF/MANUAL switch to its origi- ONLY) nal position. Third priority Figure 4.1 — Oil Dipstick and Fill, 8kW Maintenance Message When a maintenance period expires, a warning mes- Oil Dipstick and Fill sage will be displayed. (16 through 20kW models include an external yellow LED which will illuminate.)

  • Page 27: Changing The Engine Oil

    Section 4 — Maintenance Air-cooled Generators CHANGING THE ENGINE OIL 4. Refill with the proper recommended oil (see the Engine Oil Recommendations section). See the Specifications section for oil capacities. 4.3.1 OIL CHANGE INTERVALS 5. Start the engine, run for one (1) minute, and See the "Service Schedule"...

  • Page 28: Spark Plug(S)

    5. Swing the yellow door shut and snap to close. 6. Replace door and close roof securely. Filter Figure 4.7 — 8kW Engine Air Cleaner Location Air Cleaner Cover 4.4.2 10KW GENERATORS See "The Generator" section for the location of the air cleaner.

  • Page 29: Battery Maintenance

    Section 4 — Maintenance Air-cooled Generators Figure 4.8 – Setting the Spark Plug Gap • Wear full eye protection and protective clothing; • Where electrolyte contacts the skin, wash it off SET PLUG GAP AT 0.76 mm (.030 inch) - 8, 10 & immediately with water;...

  • Page 30: Cooling System

    Section 4 — Maintenance Air-cooled Generators • Make sure the piston is at Top Dead Center (TDC) • Install spark plugs. of its compression stroke (both valves closed). To • Re-attach the spark plug wire to the spark plug. get the piston at TDC, remove the intake screen at •...

  • Page 31: Corrosion Protection

    Section 4 — Maintenance Air-cooled Generators 4.10 CORROSION PROTECTION 4. Clean and wipe the entire generator. 5. Make sure the 7.5A fuse is removed from the Periodically wash and wax the enclosure using auto- generator control panel. Reconnect the battery. motive type products.

  • Page 32: Service Schedule

    Section 4 — Maintenance Air-cooled Generators 4.12 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Dealer. SYSTEM/COMPONENT PROCEDURE FREQUENCY X = Action W = Weekly R = Replace as Necessary M = Monthly Inspect Change Clean...

  • Page 33: Section 5 - Troubleshooting

    Section 5 — Troubleshooting Air-cooled Generators TROUBLESHOOTING GUIDE Problem Cause Correction The engine will not crank. 1. Fuse blown. 1. Correct short circuit condition, replace 7.5A fuse in generator control panel. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cables.

  • Page 34: Section 6 - Appendix

    Section 6 — Appendix Air-cooled Generators MENU SYSTEM NAVIGATION To get to the MENU, use the "Esc" key from any page. It may need to be pressed many times before getting to the menu page. The currently selected menu is displayed as a flashing word. Navigate to the menu required by using the +/- keys.
  • Page 35 Section 6 — Appendix Air-cooled Generators...

  • Page 36: Section 7 - Notes

    Section 7 — Notes Air-cooled Generators...

  • Page 37: Section 8 - Installation Diagrams

    Section 8 — Installation Diagrams Air-cooled Generators Circuit Breakers - Drawing No. 0G8573-A...
  • Page 38 Section 8 — Installation Diagrams Air-cooled Generators Generator - Drawing No. 0G8280-D...
  • Page 39 Section 8 — Installation Diagrams Air-cooled Generators Generator - Drawing No. 0G8280-D...

  • Page 40: Section 9 - Warranty

    Section 9 – Warranty Air-cooled Generators NOTE: This Emission Control Warranty Statement pertains to this product only IF the generator size is 15 kW or below. CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty on your new engine.* In California, new utility, and lawn and garden equipment engines must be designed, built and equipped to meet the state’s stringent anti-smog standards.
  • Page 41 Section 9 – Warranty Air-cooled Generators EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1995 and later model year engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.
  • Page 42 Part No. 0G8334 Revision D (09/16/08) Printed in U.S.A. Catalog No. OMASPCA-S-01...
  • Page 43 RTSS Load Shed Automatic Transfer Switch TECHNICAL MANUAL This manual should remain with the unit.
  • Page 44 IMPORTANT SAFETY INSTRUCTIONS   SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries.   SAVE THESE INSTRUCTIONS! Read the following information carefully before attempting to install, operate or service this equipment.
  • Page 45 Table of Contents Safety Rules .........Inside Front Cover • Competent, qualified personnel should install, operate and service this equipment. Adhere strictly Section 1 — General Information ........2 to local, state and national electrical and building 1.1 Introduction............. 2 codes. When using this equipment, comply with 1.2 Equipment Description ...........

  • Page 46: Section 1 - General Information

    Section 1 — General Information RTSS Type Transfer Switch INTRODUCTION The PowerManager LTS transfer switch is suitable for use as SERVICE ENTRANCE EQUIPMENT – This manual has been prepared especially for the UTILITY (NORMAL) source only. The PowerManager purpose of familiarizing personnel with the design, LTS is only SERVICE ENTRANCE rated for the USA.

  • Page 47: Utility Service Disconnect Circuit Breaker

    Section 1 — General Information RTSS Type Transfer Switch 1.2.2 UTILITY SERVICE DISCONNECT CIRCUIT DIP switch Function BREAKER number Selects a 5 minute reconnection The utility service disconnect circuit breaker for the time 200 amp models are: Selects a 15 minute reconnection •...

  • Page 48: Safe Use Of Transfer Switch

    Section 2 — Installation RTSS Type Transfer Switch SAFE USE OF TRANSFER SWITCH MOUNTING Before installing, operating or servicing this equip- Mounting dimensions for the transfer switch enclo- ment, read the SAFETY RULES (inside front cover) sure are in this manual. Enclosures are typically carefully.

  • Page 49: Neutral Connections

    Section 3 — Operation RTSS Type Transfer Switch Before connecting wiring cables to terminals, remove The main neutral block is connected (bonded) to the any surface oxides from the cable ends with a wire enclosure metal by a busbar. If bonding of the neutral brush.

  • Page 50: Manual Operation

    Section 3 — Operation RTSS Type Transfer Switch MANUAL OPERATION • Manual operation handle in the DOWN posi- tion - LOAD terminals (T1, T2) are connected to DANGER EMERGENCY terminals (E1, E2).  Do NOT manually transfer under load. 3.2.2 LSS MANUAL OPERATION Disconnect transfer switch from all power sourc- A manual HANDLE is shipped with the transfer es by approved means, such as the main circuit...

  • Page 51: Close To Utility Source Side

    Section 3 — Operation RTSS Type Transfer Switch Figure 3.2 — Actuating LSS Transfer Switch Attach handle to the moveable contact carrier arm. Move handle UP for the non-essential loads OFF. Move handle DOWN for the non-essential loads ON. NOTE: Return handle to storage position in enclosure when finished with manual transfer. 3.2.3 CLOSE TO UTILITY SOURCE SIDE 3.2.5 RETURN TO UTILITY SOURCE SIDE Before proceeding, verify the position of the switch by...

  • Page 52: Generator Tests Under Load

    Section 3 — Operation RTSS Type Transfer Switch GENERATOR TESTS UNDER LOAD The voltage measurements should be as follows: N1 - N2 240 VAC Nominal 3.4.1 ATS & CRITICAL LOADS N1 - Neutral 120 VAC Nominal 1. Set the generator's main circuit breaker to its N2 - Neutral 120 VAC Nominal OFF or OPEN position.

  • Page 53: Load Shed Functional Test

    Section 3 — Operation RTSS Type Transfer Switch 3.4.2 LOAD SHED FUNCTIONAL TEST 7. The next step will depend on how the LSC is set up (see the "Load Shed Controller" section). If set 1. Set the generator’s main circuit breaker to its up for: OFF or OPEN position.

  • Page 54: Section 4 - Installation Diagrams

    Section 4 — Installation Diagrams RTSS Type Transfer Switch Load Shed Interconnection - Drawing No. 0G8774-B...
  • Page 55 Section 4 — Installation Diagrams RTSS Type Transfer Switch 200 Amp Load Shed Enclosure - Drawing No. 0G8775-B...

  • Page 56: Section 5 - Electrical Data

    Section 5 — Electrical Data RTSS Type Transfer Switch Electrical Schematic - Drawing No. 0G7816-A...
  • Page 57 Section 5 — Electrical Data RTSS Type Transfer Switch Electrical Schematic - Drawing No. 0G7816-A...
  • Page 58 Section 5 — Electrical Data RTSS Type Transfer Switch Wiring Diagram - Drawing No. 0G7817-B...
  • Page 59 Section 5 — Electrical Data RTSS Type Transfer Switch Wiring Diagram - Drawing No. 0G7817-B...

  • Page 60: Section 6 - Exploded Views & Parts Lists

    Section 6 — Exploded Views & Parts Lists RTSS Type Transfer Switch Load Shed Transfer Switch - Drawing No. 0G8054$-C Parts List on page 19.
  • Page 61 Section 6 — Exploded Views & Parts Lists RTSS Type Transfer Switch Load Shed Transfer Switch - Drawing No. 0G8054$-C Parts List on page 19.
  • Page 62 Section 6 — Exploded Views & Parts Lists RTSS Type Transfer Switch Load Shed Transfer Switch - Drawing No. 0G8054$-C Parts List on page 19.
  • Page 63 Section 6 — Exploded Views & Parts Lists RTSS Type Transfer Switch Load Shed Transfer Switch - Drawing No. 0G8054$-C ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0D9618 TRANSFER SW. HSB 200A 2P 250V 066849 SCREW HHTT M5-0.8 X 16 074908 SCREW HHTT M5-0.8 X 10 BP 058000E...
  • Page 64 Section 7 — Notes...
  • Page 65 Section 7 — Notes...
  • Page 66 Part No. 0G8637 Revision D (08/27/08) Catalog No. KGALT-1SI Printed in U.S.A.
  • Page 67 INSTALLATION GUIDE For 100 Amp Automatic Transfer Switch/Load Center Models: 8, 10, 12, 14 and 16 Circuit. Installed with 8, 10, 12, 14, 16, 17 and 20kW Generators. This Automatic Transfer Switch with built-in Load Center includes an Express Install Kit. LISTED •...

  • Page 69: Electrical Hazards

    Residential Transfer Switch Installation Guide PLEASE NOTE: This installation guide should be used in conjunction with the “Installation and Owner’s Manual” that is furnished with the Air-cooled Standby Generator. Please review both manuals prior to installation of the generator and transfer switch. This Automatic Transfer Switch/Load Center is not intended for use with the Liquid-cooled Generator product line.

  • Page 70: Kit Includes

    Fasteners (to mount outdoor connection box and automatic transfer switch) Battery - 12V automotive type, group 26R, negative ground, 350 CCA (8kW), 525 CCA (10, 12, 14, 16, 17 and 20kW) minimum capacity (required as part of generator installation).
  • Page 71 Residential Transfer Switch Installation Guide Site Preparation and Standby Generator Placement Crushed Stone or Pea Gravel 1. PLAN THE LOCATION OF THE GENERATOR. Drill Hole Through House NOTE: Do not place the generator directly under a window. Select an area outside of the home or business nearest the incoming gas service.
  • Page 72 Residential Transfer Switch Installation Guide From inside the building, feed the end of the 30-foot conduit (INCLUDED and pre-wired from transfer switch)  through the wall to the outside. The outdoor connection box must be locked to ensure safety and to discourage tampering. Feed Conduit and Wires 11.
  • Page 73 13. Install the 70 amp double pole circuit breaker; 10, 12, 14, 16, 17 and 20kW units or the 40 amp double pole breaker; 8kW units (purchased or supplied separately), into main electrical distribution panel. This circuit breaker must be compatible with the main electrical distribu- tion panel.
  • Page 74 Residential Transfer Switch Installation Guide THE AUTOMATIC TRANSFER SWITCH/LOAD CENTER IS NOW INSTALLED! If a generator is being installed at this time, proceed 18. Place the generator and mounting pad in the location prepared in steps one through five. to step 19. If a generator will not be installed at this time, perform steps 14 through 17 to complete the pre-wiring project.
  • Page 75 Residential Transfer Switch Installation Guide Remove the small black cap (covering 1-1/16” diameter 21b. If a leak is located, shut off fuel and disconnect flexible hole) from back of enclosure. Remove threaded lock piping. Dry the threaded ends and reapply an adequate nut from conduit coupling (with 90°...
  • Page 76 Residential Transfer Switch Installation Guide Installation Drawing 0H0258-A...
  • Page 77 Residential Transfer Switch Installation Guide Installation Drawing 0H0258-A...
  • Page 78 Residential Transfer Switch Installation Guide Installation Drawing 0G8573-A...
  • Page 79 Residential Transfer Switch Installation Guide Electrical Schematic - Drawing 0G7959-A...
  • Page 80 Residential Transfer Switch Installation Guide Wiring Diagram - Drawing 0G7958-A...
  • Page 81 Residential Transfer Switch Installation Guide Wiring Diagram - Drawing 0G7958-A...
  • Page 82 Residential Transfer Switch Installation Guide Load Center Exploded View - Drawing 0G8786-C...
  • Page 83 0E7888E CIR BRKR 50A 2P 0G80860ST14 HARNESS ENTRY COVER GRAY 022717A GROMMET 3/8 X 1/16 X 1/4 0G7951 HARN GTS-EXT CONN BOX 8KW 0E6155 ARM EXTENDER PIN 0G7952 HARN GTS-EXT CONN BOX 10KW 0G8233A CABLE TIE SELF MOUNTING 4.3LG 0G7953...
  • Page 84 Residential Transfer Switch Installation Guide Notes...

  • Page 85: Section 7 - Notes

    Residential Transfer Switch Installation Guide Notes...
  • Page 86 Part No. 0G8571 Revision D (07/31/08) Catalog No. KGATX100-1SI Printed in U.S.A.
  • Page 87 P/N 0G6419 Installation Instructions GenReady Load Center EZ Transfer™ Operator M o d e l # 0 0 5 4 4 7 - 0 STEP 1: DANGER Remove the six (6) screws that hold the  Hazardous voltage that will cause trim (front cover) on.
  • Page 88 STEP 4: a. Add additional 125 Amp, 2-pole switch on right. Place in OFF posi- tion. Before lowering switch on stabs install interlock bar under the exist- ing switch handle and the new switch handle as shown. b. Push both switches into the bus stabs.
  • Page 89 STEP 7: Install the 15 Amp 2-pole circuit breaker in the position shown. STEP 8: Install generator control wiring (must be installed in conduit). Install 5A fuse (if required) to the terminal strip in genera- tor and connect the control wire from the generator.
  • Page 90 STEP 9: Apply one of the ATS Danger decals to the load center as shown. Danger Decal STEP 11: Apply decal 0G4742A on the left side, and decal 0G4732B on right side of the EZ Transfer™ operator box as shown. STEP 10: Place the front cover on the panel board.
  • Page 91 REFERENCE: Items supplied in the EZ Transfer™ operator kit.
  • Page 94 ® The National Electrical Code is a registered trademark of the National Fire Protection Association. Part Number 0G6419 Revision D (04/17/08) Printed in U.S.A...
  • Page 95 Air-cooled Generator Battery Charger Installation Guidelines...
  • Page 96 Table of Contents Table of Contents ........Inside Front Cover INTRODUCTION Section 1 — General Information ....... IFC This battery charger supplies a trickle charging cur- rent and voltage to maintain the charge on the gen- 1.1 Introduction............IFC erator starting battery inside the generator enclosure. 1.2 Battery Charger Compatibility .........

  • Page 97: Section 1 - General Information

    Section 1 — General Information Battery Charger Installation Guidelines These Installation Guidelines are designed to famil- BATTERY CHARGER iarize personnel with the installation process for the COMPATIBILITY battery charger required for the air-cooled generator only. It does not replace or supersede any information This battery charger is compatible, and required with contained in any of the written documents shipped all 2008 model line Air-cooled Standby Generators.

  • Page 98: Section 2 - Load Shed Transfer Switch Installation

    Section 2 — Load Shed Transfer Switch Installation Battery Charger Installation Guidelines LOAD SHED TRANSFER SWITCH 2.1.2 WIRING AND CONNECTIONS AT THE GENERATOR (RTSS) INSTALLATION 1. Crimp spade lugs onto all three low voltage wires, 2.1.1 WIRING AND CONNECTIONS AT THE 15B, 0, and 23 (Purchased or supplied separate- ly).

  • Page 99: Section 3 - Standard Or Service Entrance Transfer Switch Installation

    Section 3 — Standard or Service Entrance Transfer Switch Installation Battery Charger Installation Guidelines 4. If the voltage is within range installation of the 3. Run the other side of the fuse holder (120VAC battery charger is complete. If the voltage is not Hot) along with the neutral from the neutral lug within range verify all wiring and sizing and to the generator (see Figures 3.1 and 3.5).

  • Page 100: Charger Mounting

    Section 3 — Standard or Service Entrance Transfer Switch Installation Battery Charger Installation Guidelines Figure 3.3 — RTSN Fuse Block Installation When Figure 3.6 — RTSE Fuse Block Installation When Completed Completed Figure 3.4 — RTSE Fuse Block Installation T1 Connection 3.1.2 CHARGER MOUNTING Figure 3.5 —...

  • Page 101: Wiring And Connections At The Generator

    Section 3 — Standard or Service Entrance Transfer Switch Installation Battery Charger Installation Guidelines Figure 3.7 — Mounting Location of Charger in Figure 3.9 — Connection of Charger DC Output Generator Wires in Generator Control Panel Charger Mounting 3. Using wire nuts attach the 120VAC input wires from the battery charger to the generator backed- Figure 3.8 —...

  • Page 102: Operational Testing

    Section 4 — GenReady Installation Battery Charger Installation Guidelines GENREADY INSTALLATION NOTE: See the appropriate RTSN or RTSE Installation/ NOTE: Wiring Diagram in the "Interconnection Diagrams" See the GenReady Installation/Wiring Diagram in section for connections. the "Interconnection Diagrams" section for con- nections.

  • Page 103: Charger Mounting

    Section 4 — GenReady Installation Battery Charger Installation Guidelines 4.1.2 CHARGER MOUNTING Figure 4.4 — Removal of Adhesive Covering on Hook and Loop for Mounting 1. Remove the cover over the controller in the gen- erator 2. The battery charger can be located anywhere within the controls area on the generator.

  • Page 104: Operational Testing

    Section 4 — GenReady Installation Battery Charger Installation Guidelines 4.1.4 OPERATIONAL TESTING 3. Using wire nuts attach the 120VAC input wires from the battery charger to the generator backed- 1. If already connected, disconnect the battery in up 120VAC circuit from the transfer switch the generator.

  • Page 105: Section 5 - Interconnection Diagrams

    Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines RTSS Diagram - Drawing No. 0G8774-B...
  • Page 106 Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines RTSN Diagram: Option 1 - Drawing No. 0G8832-A...
  • Page 107 Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines RTSN Diagram: Option 2 - Drawing No. 0G8832-A...
  • Page 108 Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines RTSE Diagram: Option 1 - Drawing No. 0G8829-A...
  • Page 109 Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines RTSE Diagram: Option 2 - Drawing No. 0G8829-A...
  • Page 110 Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines GenReady Diagram - Drawing No. 0G4744-D...
  • Page 111 Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines GenReady Diagram - Drawing No. 0G4744-D...
  • Page 112 Section 5 — Interconnection Diagrams Battery Charger Installation Guidelines GenReady Diagram - Drawing No. 0G4744-D...

  • Page 113: Section 6 - Notes

    Section 6 — Notes Battery Charger Installation Guidelines...
  • Page 114 Part No. 0G7956 Revision B (11/14/08) Printed in U.S.A.
  • Page 116 CAC / BDP 7310 W. Morris Street Indianapolis, IN 46231 Catalog No. ASPDS-Y-1SG Printed in USA 01.09 Specifications are subject to change without notice.

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