Table Of Contents - Husqvarna CR125/2007 Workshop Manual

Table of Contents

Workshop Manual3
Important Notices4
Note4
Useful Suggestions7
General Instructions For Repair Work7
Index12
General14
Table Of Contents15
N° 8000 A8014 (0718
Electric System19
Supply19
Moteur20
Alimentation20
Graissage20
Allumage20
Demarrage20
Transmission20
Freins20
Chassis20
Suspensions20
Roues20
Pneus20
Installation Electrique21
Motor22
Speisung22
Schmierung22
Kühlung22
Zündung22
Anlauf22
Kraftuebertragung22
Bremsen22
Rahmen22
Aufhängungen22
Räder22
Reifen22
Elektrische Anlage23
Nachfuellungen23
Ruedas24
Neumaticos24
Dimensiones24
Frenos24
Capacidades25
Maintenance28
Operazioni Di Preconsegna29
Pre -Delivery Inspection30
Operations De Pré-Livraison30
Vorgänge Zur Auslieferung31
Operaciones De Pre-Entrega31
Esquema De Mantenimiento Periodico32
Key For Maintenance Schedule38
Troubles And Remedies52
Lubricación71
Settings And Adjustments72
Checking The Spark Advance72
Compression Ratio Control74
Change Gear And Main Transmission Lubrication76
Cooling Liquid Level Control78
Cooling Liquid Drain And Top Up79
Checking The Fuel Hose80
Controllo Tubazione Di Alimentazione80
Replacing Clutch Discs81
Clutch Control Lever Adjustment83
Idling Adjustment84
Throttle Control Cable Adjustment85
Air Filter Cleaning86
Adjusting Front Brake Control Lever88
Idle Stroke88
Rear Brake Pedal Position Adjustment89
Rear Brake Idle Stroke Adjustment90
Registrazione Corsa A Vuoto Pedale Freno Posteriore90
Regolazione Delle Sospensioni In Base A Particolari Condizioni Della Pista91
Hard Ground92
Sandy Ground92
Muddy Ground92
Adjusting The Suspensions According To Particular Track Conditions92
Adjusting The Fork96
Compression (Lower Register)96
Extension96
Air Vent96
Regolazione Forcella96
Adjustment Of Steering Bearing Play98
Handlebar Position And Height Change100
Modifica Posizione Ed Altezza Manubrio100
Sag Adjustment Of Rear Suspension102
Adjusting The Shock Absorber Spring Preload103
Shock Absorber Damping Adjustment104
Lubrificazione Catena106
Controllo Usura Catena, Pignone, Corona107
Chain Tension Adjustment108
Lubricating The Chain108
Disassembling And Cleaning108
Washing The Chain Without Or108
Lubricating The Chain Without Or109
Lubricating The Chain With Or109
Checking The Wear Of Chain, Pinion And Sprocket109
Sostituzione Materiale Fonoassorbente Silenziatore116
Controllo Tubo Di Scarico116
Replacing Mufter Deadening Material116
General Operations118
Saddle Removal120
Removal Of Side Panel120
Removal Of The Fuel Tank And Conveyors121
Exhaust Silencer And Pipe Removal122
Removal Of Rear Frame, Mudguard And Air Filter123
Cooling System Removal124
Removal Of Clutch Cable And Carburetor125
Engine Removal126
Engine Disassembly130
Removal Of Components And Cover On The R.h. Side132
Separation Of Half-Crankcases149
Engine Overhauling153
Particulars Cleaning156
Couplings157
Cylinder158
Piston159
Cylinder Piston Assembly160
Piston Pin161
Piston Rings162
Piston Rings - Grooves Play163
Cylinder Piston Rings Play163
Connecting Rod166
Crankshaft167
Head168
Checking Straightness Of Various Shafts169
Bearings170
Bearings Replacement171
Seal Rings Replacement171
Clutch Assembly172
Set Of Matched Primary172
Friction Disc Thickness172
Clutch Housing - Friction Disc Clearance173
Friction Disc Distortion173
Free Length Of The Clutch Control Spring173
Gearbox176
Gear Selector Fork177
Fork Sliding End Thickness177
Fork Driving Pin Diameter177
Gear Groove Length177
Control Shaft Groove Width178
Pilot Jet181
Idle Air Screw181
Jet Needle Retainer Position182
Jet Needle183
Throttle Valve Cutaway Size183
Main Jet184
Carburetor Tuning184
How To Judge The Fuel Air Mixture185
Carburetor Adjustment186
Main Jet And Idle Jet Change Related To Altitude And Air Temperature187
Idle Circuit Adjustment188
Main Circuit Adjustment189
Intermediate Circuit Adjustment190
Idle Circuit Final Adjustment190
Throttle Valve Replacement191
Intermediate Circuit Final Adjustment192
Normal Track Conditions And Temperature193
Air Filter Box Carburetor Manifold196
Blade Valve197
Exhaust Valve197
Engine Re-Assembly200
General Directions202
General Fastening204
Summary Of The Points And General Notes Of Reconstruction205
Reassembly Of The Drive Shaft207
Reassembly Of Gear Numbers208
Reassembly Of Cylinder And Piston215
Clutch Reasembly219
Reassembling The Exhaust Valves223
Frame, Suspensions And Wheels228
Removing The Front Wheel233
Removing The Front Fork235
Instructions For Use249
Spring Table249
Fork Working250
General Rules For A Proper Overhauling251
Troubleshooting Guide251
Maintenance Recommendations252
Oil Change252
Oil Drain253
Oil Filling254
Oil Seal Change254
Disassembly255
Reassembly255
Air Bleeding256
Slider Disassembly256
Stanchion Disassembly257
Rebound Setting Change257
Compression Setting Change257
Damping Unit Reassembly258
Foot Valve And Damping Unit Reassembly258
Slider And Stanchion Reassembly258
Rear Wheel293
Removing The Rear Wheel294
Notes294
Rear Suspension296
Rear Swinging Fork297
Progressive Links And Shock Absorber297
Rear Damper Removal298
Overhauling The Spring300
Measure The Free Lenght Of The Spring301
Checking The Shock Absorber301
Checks On The Piston Unit306
Replacing The Gasket307
Checking The Adjustment308
Reservoir Replacement311
Disassembling The Air/Oil Diaphragm Of The Reservoir312
Reassembling The Shock Absorber313
Set The Plug On The Body317
Removing Fork Removal And Overhauling323
Overhauling The Swinging Arm Pivot Pin325
Overhauling Of The Rocking Lever And Of The Rear Suspension Tie Rod325
Wheel Rim Axle Bending328
Spoke Nipples328
Rim Warpage For Front And Rear Wheel329
Rear Ring Gear330
Brakes331
Braking System334
Brake Calipers And Pumps335
Brake Discs336
Wear Check And Replacement Of Brake Pads338
Front Braking System Bleeding341
Rear Braking System Bleeding341
Fluid Change346
To Replace The Fluid346
Legenda Schema Elettrico (Wr)355
Impianto Elettrico355
Legenda Colore Cavi (Wr)356
Generator358
Coil358
Digital Power Unit (Cr)358
Bobina358
Centralina Digitale (Cr)358
Alternator Check359
Voltage Regulator360
Spark Plug360
Timing Curve364
Diagramma Di Anticipo364
Digital Instrument, Warning Lights (Wr)365
Strumento Digitale, Spie365
Speed/Odo/Rom367
Speed / Stp 1 / Rpm370
Registrazione Proiettore374
Sostituzione Lampada Fanale Posteriore374
Headlamp Adjustment374
Headlamp Bulbs Replacement374
Rear Tail Light Bulb Replacement374
Rear Stop Light Bulb Replacement (Enduro Usa/ Cdn)375
Engine Cooling System380
Check The Coolant Level381
Cooling System383
Engine Cooling System Overhauling384
H.t.s. Exhaust Valve385
Check The Position Of The Exhaust Valve386
Optional Parts List388
Wr 125-Racing Use391
Specific Tools396
Torque Wrench Settings398
Couples De Serrage398
Notes For Usa-Cdn/Aus Models414
Tampering Warning415
Warning Statement415
Spark Arrester416