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Troy-Bilt 204 Operator's Manual

Chipper shredder vacuum
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For Parts Call 606-678-9623 or 606-561-4983
For Parts Call 606-678-9623 or 606-561-4983
Safety • Assembly • Operation • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR'S MANUAL
Chipper Shredder Vacuum - Model 204
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland,
Ohio 44136-0019.
PRINTED IN U.S.A.
IMPORTANT
TROY BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
www.mymowerparts.com
www.mymowerparts.com
FORM NO. 769-00170E
3/13/2006

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Summary of Contents for Troy-Bilt 204

  • Page 1 For Parts Call 606-678-9623 or 606-561-4983 Safety • Assembly • Operation • Maintenance • Troubleshooting • Parts Lists • Warranty OPERATOR’S MANUAL Chipper Shredder Vacuum - Model 204 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
  • Page 2: Table Of Contents

    This information will be necessary to use the manufacturer’s web site and/or obtain assistance from the Customer Support Department or an authorized service dealer. TROY-BILT LLC P. O. BOX 3 6 1 1 3 1 www.troybilt.com CLEVELAND, OH 44136...
  • Page 3: Safety Labels

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Safety Labels ������ �� ����� ������� ������ � ���� ���������� ������� � ���� ����� ��� �� ����� ��� ��������� �������� ����� ������� �� �������� ����� ��� �������� ������ ������� �...
  • Page 4: Safe Operation Practices

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual.
  • Page 5 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Operation Maintenance & Storage 1. Do not put hands and feet near rotating parts or in the 1. Never tamper with safety devices. Check their proper feeding chambers and discharge opening. Contact with the operation regularly.
  • Page 6: Setting Up Your Chipper Shredder Vacuum

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your machine.
  • Page 7 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 4. a. Remove the two flange nuts, hex bolts and saddle washers which secure the right side of the upper handle to the right side of the lower handle. See Figure 4.
  • Page 8: Operating Your Chipper Shredder Vacuum

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Know Your Chipper Shredder Vacuum ����� ������� � ������ ���� ������� ����� Setting Up Your Chipper Shredder Vacuum ������ ���� ������� ������� ��� WARNING ������ ���� ���������� Be familiar with all �����...
  • Page 9 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 WARNING: Always wear safety glasses 8. Repeat the previous steps until engine fires. When during operation or while performing engine starts, move choke control (if equipped) any adjustments or repairs. Thrown gradually to RUN position.
  • Page 10: Maintaining Your Chipper Shredder Vacuum

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Engine Maintenance Refer to the separate engine manual for all engine maintenance instructions. 1. Check engine oil level before each use as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully.
  • Page 11 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Front Caster Wheels This chipper shredder vacuum is equipped with front caster wheels. The casters can be locked in a straight ahead position or to swivel freely. 1. Lift and place pins in the larger holes for locked or straight ahead operation and when operating on slopes.
  • Page 12 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 WARNING: Use caution when replacing the blades. Wear heavy gloves to avoid � injury while handling the weld bolts, housing or the blades. � NOTE: When sharpening blades, follow the original angle of grind.
  • Page 13 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 14. Remove the inner housing and mounting adapter by removing the five hex bolts and two hex nuts. See Figure 16. 15.Insert new belt between the frame and the transmis- sion pulley.
  • Page 14: Troubleshooting

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Problem Cause Remedy 1. Throttle lever not in correct starting 1. Move throttle lever to FAST or Engine fails to start position (if equipped). START position. 2. Spark plug wire disconnected. 2.
  • Page 15 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 NOTES: Use this page to make notes and write down important information. For parts and/or accessories please call 1-866-840-6483, or 1-330-558-7220. www.troybilt.com www.mymowerparts.com www.mymowerparts.com...
  • Page 16 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model 204 � � � �� �� � �� �� � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ��...
  • Page 17: Parts List

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 781-0633 Chute Flap Strip 39. 712-0384 Hex Lock Nut 1/2-13 735-0249 Chute Flap 40. 781-0627 Chipper Blade Cover 728-0175 Pop Rivet 712-3004A Hex Flange Lock Nut 5/16-18 731-1838A Discharge Chute 42.
  • Page 18 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model 204 �� �� �� �� �� �� �� �� �� �� �� �� � �� �� �� �� �� �� �� �� �� �� �� �� ��...
  • Page 19 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 781-0677 Chain Case LH 736-0270 Bell Washer.265 ID x.75 OD 781-0676 Chain Case RH 736-0329 Lock Washer 1/4 754-0457 V-Belt 736-0425 Bell Washer.325 ID x.930 OD 748-0313 Spacer 738-0440 Shoulder Spacer.375 ID x.165 OD 741-0413...
  • Page 20 For Parts Call 606-678-9623 or 606-561-4983 MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by Troy-Bilt LLC with respect deck adjustments, and normal deterioration of the exterior finish to new merchandise purchased and used in the United States and/or its due to use or exposure.