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Troy-Bilt 24A-204B063 Operator's Manual

Troy-Bilt 24A-204B063 Operator's Manual

Chipper shredder vacuum

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OPERATOR'S MANUAL
Chipper Shredder
Vacuum
Model Number
204
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A.
769-00170.fm
FORM NO.
(4/02)

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Summary of Contents for Troy-Bilt 24A-204B063

  • Page 1 Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. TROY-BILT LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 PRINTED IN U.S.A.
  • Page 2: Table Of Contents

    A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below. Copy the model number here: TROY-BILT LLC Copy the serial number here: P. O. BOX 3 6 1 1 3 1 www.troybilt.com...
  • Page 3: Important Safe Operation Practices

    SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
  • Page 4 To reduce a fire hazard, keep machine free 11. Keep all guards, deflectors and safety devices in of grass, leaves, or other debris build-up. place and operating properly. Clean up oil or fuel spillage and remove any 12. Keep your face and body back and to the side of fuel soaked debris.
  • Page 5: Assembling Your Chipper Shredder Vacuum

    WARNING: - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. NOTE: Not all safety labels shown may apply to your chipper shredder vacuum. SECTION 2: ASSEMBLING YOUR CHIPPER SHREDDER VACUUM This unit is shipped without gasoline or oil WARNING: Before setting up your chipper...
  • Page 6: Know Your Chipper Shredder Vacuum

    Attaching The Nozzle Bag Opening Discharge • Remove three wing nuts from the front of the Chute chipper shredder vacuum. • Place nozzle in position over the three studs on unit and secure with wing nuts just removed. See Figure 2. Wing Wing Nuts...
  • Page 7: Operating Your Chipper Shredder Vacuum

    Throttle Control Lever (Not Shown) Engine Controls The throttle control lever is located on the engine. It See the separate engine manual for the location and controls the engine’s speed and stops the engine. See function of the controls on the engine. separate engine manual packed with unit for details.
  • Page 8 Using the Chipper Shredder Vacuum • Engines with primer: Prime engine as instructed in separate engine Place both hands on top of upper handle to push unit manual. over yard waste. Yard waste such as leaves and pine • The throttle control lever is located on the engine. needles can be vacuumed up through the nozzle for Move engine throttle control lever to FAST or shredding.
  • Page 9: Adjusting Your Chipper Shredder Vacuum

    SECTION 5: ADJUSTING YOUR CHIPPER SHREDDER VACUUM Drive Clutch Cable Adjustment WARNING: Do not at any time make any adjustments without first stopping engine, Adjust the drive clutch control if the chipper shredder disconnecting spark plug wire, vacuum moves forward with the drive clutch control grounding it against the engine.
  • Page 10: Maintaining Your Chipper Shredder Vacuum

    SECTION 6: MAINTAINING YOUR CHIPPER SHREDDER VACUUM Lubrication WARNING: Before performing any mainte- (Refer to Figure 5) nance or repairs, stop the engine, wait Wheels: Lubricate the rear wheels with light oil once a until the machine comes to a complete season.
  • Page 11 Access Plate Hex Bolt Flat Washer Hex Nut Self-Tapping Screws Lock Nuts Discharge Chute Self-Tapping Belt Cover Screws Hex Bolts Figure 11 Hex Nuts WARNING: Use caution when replacing the blades, wear heavy gloves to avoid a Flail Screen contact injury with the weld bolts or the housing while loosening or tightening the blades.
  • Page 12 Safety Switch Hex Bolts Self-Tapping Screw Lower Belt Guard Hex Bolts Self-Tapping Screws Figure 14 Figure 12 • Insert the new belt between the frame and • Remove the safety switch from the front of the outer transmission pulley. It may be necessary to use a housing by removing the two self-tapping screws.
  • Page 13 • Secure the impeller assembly to the crankshaft using the hex bolt, lock washer, and flat washer Outer previously removed. Torque the bolt to 550 in. lbs. Housing to 700 in. lbs. • Place the housing blades against the inner housing.
  • Page 14: Troubleshooting

    SECTION 7: TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1. Spark plug wire disconnected. 1. Connect wire to spark plug. 2. Fuel tank empty or stale fuel. 2. Fill tank with clean, fresh gasoline. 3. Throttle control lever not in correct 3.
  • Page 15 NOTES...
  • Page 16: Parts List

    Model 204...
  • Page 17 Model 204 Ref. Part No. Part Description 781-0633 Chute Flap Strip 735-0249 Chute Flap 728-0175 Pop Rivet 731-1838A Discharge Chute 764-04001 631-0086 Nozzle Assembly 731-1831 Nozzle Flap 710-0969 Screw 720-0190 Height Adjustment Knob 732-0754 Spring Lever 781-0702 Index Bracket RH 781-0703 Index Bracket LH 738-0913...
  • Page 18 Model 204...
  • Page 19 Model 204 Ref. Ref. Part No. Part Description Part No. Part Description 681-0116 Impeller Ass’y Complete 681-0098 Housing Ass’y Inner Flail 719-0329 Flail Blade 781-0599 Upper Shredder Blade 715-0166 Spiral Pin 736-0119 Lock Washer 5/16 681-0107 Impeller Assembly 710-0772 Hex Cap Screw 5/16-18 x 2 711-0833B Clevis Pin 781-0653...
  • Page 20 Model 204...
  • Page 21 Model 204 Ref. Ref. Part No. Part Description Part No. Part Description 781-0677 Chain Case LH 741-0414 Flange Bearing .629 ID 781-0676 Chain Case RH 741-0415 Flange Bearing .566 ID 754-0457 V-Belt 719-0325 Lower Housing 748-0313 Spacer 748-0373 Flange Bearing .503 ID 741-0413 Hex Flange Bearing 719-0324A...
  • Page 22 Model 204...
  • Page 23 Model 204 Ref. Ref. Part No. Part Description Part No. Part Description 749-1095 Upper Handle 710-0157 Hex Cap Screw 5/16-24 x .75 1539-019 Push Nut 710-3103 Hex Cap Screw 5/16-18 x 1.75 711-0737 Stud Pin .250 x 1.75 749-1094 Lower Push Handle 746-0714 Clutch Cable 56"...
  • Page 24 Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220...

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