Massimo MSU 600 Owner's Manual
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Massimo MSU 600 Owner's Manual

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MASSIMO MSU 600
Owner's Manual

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  • Page 1 MASSIMO MSU 600 Owner’s Manual...
  • Page 2 INTRODUCTION Congratulations on your purchase of the Massimo MSU 600 UTV. With the pur- chase of this vehicle, you can now appreciate the high degree of craftsmanship. This manual will provide you with a good basic understanding of the features and operation of this vehicle.
  • Page 3   INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander or a person inspecting or repairing the machine.
  • Page 4   IMPORTANT NOTICE This vehicle is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this vehicle on any public street, road or highway. This vehicle complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 5: Table Of Contents

      Indicates a potential hazard that could result in serious   injury or death.   CONTENS LOCATION OF THE WARNING AND SPECIFICATION LABELS … ………………1 SAFETY INFORMATION …………………………………………………………………4 DESCRIPTIONAN MACHINE IDENTIFICATION……………………………………9 Identification number records……………………………………………………………11 CONTROL FUNCTIONS …………………………………………………………………12 Indicator and warning lights………………………………………………………………12 Main switch of lights………………………………………………………………………13 Dump pump and winch……………………………………………………………………15 4×2、4×4WD and differential locking exchangeable…………………………………16...
  • Page 6   RIDING YOUR VEHICLE ………………………………………………………………24 GETTING TO KNOW YOUR VEHICLE ………………………………………………25 RIDE WITH CARE AND GOOD JUDGEMENT ………………………………………27 During operation …………………………………………………………………………29 BE CAREUL WHERE YOU RIDE ……………………………………………………32 TURNING YOUR VEHICLE ……………………………………………………………35 RIDNG DOWNHILL………………………………………………………………………37 CLIMBING UPHILL………………………………………………………………………38 PARKING ON A SLOPE …………………………………………………………………41 PERIODIC MAINTENANCE AND ADJUSTMENT……………………………………42 PERIODIC MAINTENANCE/LUBRICATION …………………………………………43 Periodic Maintenance Chart………………………………………………………………44...
  • Page 7   Air filter element cleaning …………………………………………………………………56 EFI system(500/600cc)………………………………………………………………………58 EFI system(800cc)……………………………………………………………………………59 Brake pad check……………………………………………………………………………60 Inspecting the brake fluid level……………………………………………………………61 Steering Wheel Inspection…………………………………………………………………62 Tires…………………………………………………………………………………………63 Battery………………………………………………………………………………………65 Fuse replacement……………………………………………………………………………67 CVT System…………………………………………………………………………………69 CLEANING AND STORAGE……………………………………………………………71 Malfunction analysis and elimination……………………………………………………73 WARRANTY………………………………………………………………………………86 SPECIFICATIONS………………………………………………………………………89 TROUBLE CODE LIST（500/600cc）…………………………………………………94 TROUBLE CODE LIST（500/600cc）…………………………………………………96 Circuit Diagram (500cc/600cc)……………………………………………………………98 Circuit Diagram (800cc)…………………………………………………………………99  ...

  • Page 8: Location Of The Warning And Specification Labels

      LOCATION OF THE WARNING AND SPECIFICATION LABELS    ...
  • Page 9   ① Read and understand all of the labels on your machine. They contain important information for safe and vehicle proper operation of your Never remove any labels from your vehicle . If a label becomes difficult to read or comes off, a replacement label is available from your dealer.
  • Page 10     ④  ⑦                                                          ⑤                                                          ⑥ ...

  • Page 11: Safety Information

      SAFETY INFORMATION A vehicle handles AN VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions.
  • Page 12   Always inspect your vehicle each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. Always keep both hands on the handlebars and both feet on the footboards of the vehicle during operation.
  • Page 13   described in this manual on level ground. Avoid crossing the side of a steep hill if possible. Always use proper procedures if you stall or roll backwards when climbing a hill. Maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual.
  • Page 14   Otherwise, fuel may leak out of the   carburetor or fuel tank. POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline is poisonous and can cause WHAT CAN HAPPEN Gasoline can catch fire and you could be injuries. burned.
  • Page 15      ...

  • Page 16: Description And Machine Identification

      DESCRIPTION AND MACHINE IDENTIFICATION                                    ...
  • Page 17                                                    ...

  • Page 18: Identification Number Records

      Identification number records Record the vehicle identification number and engine number in the spaces provided for assistance when ordering spare parts from your dealer or for reference in case the vehicle is stolen. 500/600UEJ: 800UEJ:          ...

  • Page 19: Control Functions

      CONTROL FUNCTIONS Indicator and warning lights                           1、Thermometer 2.3.、Turning Indicators 4、Fuel indicator 5、High beam 6、odometer 7、Speed indicator 8、2 and 4 wheel drive. 9. Brake liquid warning light. 10.

  • Page 20: Main Switch Of Lights

      (ｄ).Turning Indicators 2, 3 ：Blink when the relative direction indicators light. Blink in same times when warning light is on. (ｅ).Fuel meter 4 ：Display the quantity of fuel. (ｆ).Gear display： The corresponding indicating (L, H, N, R) will be displayed when the gear changed. ( g）.Thermometer 1：Display the temperature of engine coolant..
  • Page 21   Main switch of lights down“ ”, headlight(low beam), meter light and tail light is on. (c). When ignition switch is at “ON”, “ACC”or“ON”position, press down“ ”, alarm light blinks. (d). When ignition switch is at “ACC” or “ON” position, press down“ ”or“...

  • Page 22: Dump Pump And Winch

      Dump pump and winch When need to dump, firstly, open the rear door of cargo box, then press main switch to“ON” position, and press “DUMP” to “UP”, cargo box will be up backwards; And stop after releasing the press; While press “DUMP”to”...

  • Page 23: 4×2、4×4Wd And Differential Locking Exchangeable

      4×2、4×4WD and differential locking exchangeable When select “4X2”, it is rear wheel drive mode (this is the normal driving mode). When select “4X4”, the front and rear wheels will be drove at same times( normally, this drive mode will be used on muddy and rugged road. When select “4X4 lock”...

  • Page 24: Ignition Switch

      Ignition Switch Ignition switch has four positions： “OFF”（close）position：All circuits are turnoff except emergency light, electric fan and cigarette lighter. “ACC” position: lights, horn. “ON”（open）position：All circuits except engine are connected, and they could start at any moment or make engine keep running status. “ST”（start）position：...

  • Page 25: Gear Selector

      Gear Selector L: Low gear H: High gear N: Neutral R: Reverse The gear selector is located between the seats. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears  ...

  • Page 26: Throttle Pedal

        Throttle Pedal Push the pedal down to increase engine speed. Spring   POTENTIAL HAZARD pressure returns the pedal to the rest position when Malfunction of throttle.   released. Always check that the throttle pedal returns WHAT CAN HAPPEN normally before starting the engine.

  • Page 27: Parking Brake, Brake Pedal

      Parking Brake 1. Apply the brakes. 1. Always set the parking brake whenever the 2. When the vehicle is fully stopped, pull the parking vehicle is left unattended. brake lever rearward as far as possible to set the 2. Operating the vehicle while the parking parking brake.

  • Page 28: Seats, Seat Belts

      Seat Seat Removal Pull up on the front of the seat and slide it toward the front of the vehicle. Install the seat by sliding the tabs into the rear of the seat base. Push down firmly on the front of the seat until the pins are fully seated into the grommets.
  • Page 29   Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2.

  • Page 30: Front And Rear Shock Absorber Adjustment

      Front and rear shock absorber adjustment   The spring preload can be adjusted to suit the   rider’s weight and riding conditions. Adjust   the spring preload as follows. To increase the   spring preload, turn the adjusting ring in  ...

  • Page 31: Riding Your Vehicle

      RIDING YOUR VEHICLE                           Riding Your vehicle                        ...

  • Page 32: Getting To Know Your Vehicle

        Safe Riding Gear   Always wear appropriate clothing when Indicates a potential hazard that could result in   riding this vehicle. Wear protective   serious injury or death. clothing for comfort and to reduce the   chance of injury. GETTING TO KNOW YOUR VEHICLE  ...
  • Page 33                                                          ...

  • Page 34: Ride With Care And Good Judgement

      RIDE WITH CARE AND GOOD JUDGEMENT   Get training if you are inexperienced.   Beginners should get training from a certified   instructor. Become familiar with this vehicle at   slow speeds first, even if you are an experienced  ...
  • Page 35         Protective structure   The vehicle cage/frame provides a protective   structure that helps limit intrusions by   branches   or other objects and may reduce your risk   of injury in accidents. The protective structure   will not protect occupants in all rollovers or  ...

  • Page 36: During Operation

        During operation     Always keep your feet on the footboards POTENTIAL HAZARD   during operation. Otherwise your feet may Removing hands from handlebars or   contact the rear wheels.   feet from footboards during operation.   WHAT CAN HAPPEN  ...
  • Page 37     Avoid wheelies and jumping. You   may lose control of the vehicle or   overturn.       POTENTIAL HAZARD     Attempting wheelies, jumps, and other   stunts.   WHAT CAN HAPPEN   Increases the chance of an accident,  ...
  • Page 38     Modifications       POTENTIAL HAZARD   Operating this vehicle with improper modi-   fications.   WHAT CAN HAPPEN   Improper installation of accessories or   modification of this vehicle may cause changes   in handling which in some situations could lead  ...

  • Page 39: Be Careful Where You Ride

      BE CAREFUL WHERE YOU RIDE   This vehicle is designed for off-road use only.   Riding on paved surfaces can cause loss of   control.         POTENTIAL HAZARD   Operating this vehicle on paved surfaces.   WHAT CAN HAPPEN  ...
  • Page 40     Know the terrain where you ride. Ride cautiously   in unfamiliar areas. Stay alert for holes, rocks, or   roots in the terrain, and other hidden hazards   which may cause the vehicle to upset.        ...
  • Page 41         POTENTIAL HAZARD   Failure to use extra care when operating on   excessively rough, slippery or loose   terrain.   WHAT CAN HAPPEN   Could cause loss of traction or vehicle   control, which could result in an accident,  ...

  • Page 42: Turning Your Vehicle

      TURNING YOUR VEHICLE   To achieve maximum traction while riding   off-road, the two rear wheels are mounted POTENTIAL HAZARD   solidly on one axle and turn together at the   Turning improperly. same speed. Therefore, unless the wheel on  ...
  • Page 43     This procedure should be practiced at slow If the vehicle begins to tip over to the outside   speed many times in a large off-road area while negotiating a turn, lean more to the   with no obstacles. If an incorrect technique in-side.

  • Page 44: Ridng Downhill

      RIDING DOWNHILL or drive down a hill with the transmission in When riding your vehicle downhill, shift your neutral. weight as far to the rear and uphill side of the vehicle as possible. Move back on the seat and 5.

  • Page 45: Climbing Uphill

      CLIMBING UPHILL   Never go over the top of any hill at   high speed.   POTENTIAL HAZARD An obstacle, a sharp drop, or another   Climbing hills improperly.   vehicle or person could be on the WHAT CAN HAPPEN  ...

  • Page 46: Crossing Through Shallow Water

      CROSSING THROUGH SHALLOW WATER     The vehicle can be used to cross slow   moving, shallow water of up to a maximum POTENTIAL HAZARD   Operating this vehicle through deep or fast recommended depth equal to the bottom  ...
  • Page 47     After riding your vehicle in water, be sure to check the trapped water at the air filter, V-belt cooling duct, the storage compartment. If necessary, drain any water that may have accumulated. Also, if it has been operated in salt water or muddy conditions.  ...

  • Page 48: Parking On A Slope

      PARKING ON A SLOPE   1. Bring the machine to a Stop by applying     the brakes.   2. Stop the engine.   POTENTIAL HAZARD 3. Set the parking brake.   Parking on a hill or other incline. 4.

  • Page 49: Periodic Maintenance And Adjustment

      PERIODIC MAINTENANCE AND ADJUSTMENT                                                                             Periodic inspection, adjustment and  ...

  • Page 50: Periodic Maintenance/Lubrication

      PERIODIC MAINTENANCE/LUBRICATION Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine parts available from your dealer.

  • Page 51: Periodic Maintenance Chart

      Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Maintenance Interval (whichever comes first) Item Remarks Hours Calendar Miles(Km) － Steering Ⅱ － Daily Tires Daily － － Ⅰ Brake fluid level Daily － － Check each day before driving the vehicle.
  • Page 52   Periodic Maintenance Chart Maintenance Interval (whichever comes first) Item Remarks Hours Calendar Miles(Km) Front Suspension 500 (800) Lubricate Ⅰ Rear Suspension 500 (800) Lubricate Ⅰ 600 (1000) Ⅰ Spark plug Inspect; replace as needed Inspect; replace as needed Ⅱ 100 H －...
  • Page 53   3. If you vehicle often operate on rough terrain ,you must maintenance to maintain your vehicle’s performance. 4. Change every two years , have a qualified dealer perform these operations.     NOTE: ●Recommended brake fluid: DOT 3 or DOT 4 ●Brake fluid replacement: ●When disassembling the master cylinder or caliper, replace the brake fluid.

  • Page 54: Engine Oil And Oil Filter Cartridge

      Engine oil and oil filter cartridge 500/600cc: 800cc:  The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. Check the engine oil level 1.
  • Page 55   Change the engine oil (with or without and then tighten the oil filler cap. oil filter cartridge replacement) Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 44 .Always change the oil filter whenever changing oil. The engine drain plug is located on the bottom of the crankcase.
  • Page 56   9. Install the new oil filter cartridge with an oil filter wrench ,and then tighten it to the specific torque with a torque wrench .Oil filter cartridge tightening torque: 500/600cc:17N·m (17m·kgf,12ft·lbf) 800cc: 20N·m (20m·kgf, 14ft·lbf) 10. Reinstall the sealing washer on the drain plug 11.

  • Page 57: Transmission (Gearcase)

      Transmission (Gearcase) Oil check 800cc: Rear gearcase The fill plug is located on the rear of the gearcase. Access the fill plug through the right rear wheel well. Maintain the oil level at the bottom of the fill plug hole. 1.

  • Page 58: Cooling System

      Cooling system 1. Place the vehicle on a level surface. 2. Check the coolant level in the coolant reservoir when the engine is cold as the coolant level will vary with engine temperature. 3. If the coolant is at or below the minimum level mark, open the front cargo box ,you will see the coolant cap , remove the cap, add coolant to the maximum level mark, install the reservoir cap.
  • Page 59   Cooling system Correctly fill up the coolant and release the air inside (500/600cc): 1. Under the situation of whole empty As showed in the picture, pull out the small circulating pipe on the temperature adjusting set. Full up the coolant from the intake of radiator.
  • Page 60   Cooling system The troubleshooting method of coolant circulation: Touch the in and out coolant pipe by hand (make sure do not burn your hand), if the temperature is close to the engine’s, and also the temperature of coolant-in pipe is higher than coolant-out pipe, this means the circulation is ok.

  • Page 61: Spark Plug Inspection

      Spark plug inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center electrode is a medium-to-light tan color for a vehicle that is being ridden normally.
  • Page 62   Installation   1. Measure the electrode gap with a wire   thickness gauge and, if necessary, adjust the     gap to specification.   2. Clean the gasket surface. Wipe off any grime   NOTE: from the threads.   If a torque wrench is not available when you 3.

  • Page 63: Air Filter Element Cleaning

      Air filter element cleaning 500/600cc: NOTE: 1. Fixed card There is a check the air filter case. If dust Cover collects in the air filter, clean the air filter Screw element and air filter case, If have water in 4.
  • Page 64   5. Clean away any oil or sediments in the air box. 6. Reinstall the filter element and air box cover. Secure the fixed screw. 7. Reinstall rear cargo box. NOTE: The air filter element should be cleaned POTENTIAL HAZARD every 20–40 hours.

  • Page 65: Efi System(500/600Cc)

      EFI system (500/600cc) The throttle body control inhalation engine cylinder's air Volume, thus achieves controls engine's rotational speed and the load. the throttle body have two channel constit- -utions, namely main channel and by-pass channel. The accelerator pedal controls main channel's damper opening through the accelerator back guy, reduces expenses to enter engine cylinder's gas flow amount;...

  • Page 66: Efi System(800Cc)

      EFI system (800cc) The throttle body control inhalation engine cylinder's air Volume, thus achieves controls engine's rotational speed and the load. the throttle body have two channel constit- -utions, namely main channel and by-pass channel. The accelerator pedal controls main channel's damper opening through the accelerator back guy, reduces expenses to enter engine cylinder's gas flow amount;...

  • Page 67: Brake Pad Check

      Brake pad check Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a possible fluid leak or low brake fluid level, which must be corrected before riding. See page 52 for brake fluid information. If you discover any irregularities in brake system operation, including excessive pedal travel, contact your dealer for proper diagnosis and repairs.

  • Page 68: Inspecting The Brake Fluid Level

      Inspecting the brake fluid level Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the lower mark and replenish when necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage.

  • Page 69: Steering Wheel Inspection

      Refill with the same type of brake fluid.   Mixing fluids may result in a harmful   chemical reaction and lead to poor   Steering Wheel Inspection   brake performance. 1. Position the vehicle on level ground.   Be careful that water does not enter the  ...

  • Page 70: Tires

      Tires LOADING CAPACITY：220 lbs. (100Kg) Check tire pressure regularly to make sure it INCLUDES WEIGHT OF OPERATOR, PASSENGER is at the recommended specifications. Also check for wear and damage. AND ACCESSORIES. EVU00510 LOCATE AND READ OWNER’S MANUAL. FOLLOW Tire pressure ALL INSTRUCTIONS AND WARNINGS.
  • Page 71   Tire wear limit Wheel Removal When the tire groove decreases to 3 mm 1. Position the vehicle on a level surface. (1/8" in) due to wear, replace the tire. 2. Place the transmission in neutral. Set the parking brake. Stop the engine. 3.

  • Page 72: Battery

      Battery   This machine is equipped with a sealed-type       battery. Therefore it is not necessary to check Do not try to remove the sealing caps of the   the electrolyte or add distilled water in the battery cells.

  • Page 73: Battery Maintenance

      Battery maintenance   1.When the machine is not used for a month or Antidote:   longer, remove the battery and store it in a   EXTERNAL: Flush with water. INTERNAL: cool, dark place. Completely recharge the   Drink large quantities of water or milk. battery before reinstallation.

  • Page 74: Fuse Replacement

      Fuse replacement   1. The battery fuse are in the storage box.   POTENTIAL HAZARD 2. If a fuse is blown, turn off the main switch   Using an improper fuse. and the switch of the circuit in question.  ...
  • Page 75   Fuse replacement    ...

  • Page 76: Cvt System

      CVT System WARNING Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The CVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components.

  • Page 77: Cvt Drying

      CVT Drying There may be some instances when water is accidently ingested into the CVT system. Use the following instructions to dry it out before operating. . Remove the CVT cover. Allow the water to drain. Reinstall the CVT cover. 2.

  • Page 78: Cleaning And Storage

      CLEANING AND STORAGE CLEANING Keep cleaning of your machine will not only Once the majority of the di rt has been hosed Ⅳ enhance its appearance but will improve its off, wash all surfaces with warm water and general performance and extend the useful mild, detergent-type soap.
  • Page 79   STORAGE Long term storage (60 days or more) of your atmosphere, coat all exposed metal surfaces with machine will require some preventive procedures a light film of oil. Do not apply oil to any to guard against deterioration. After thoroughly rubber parts or the seat cover.

  • Page 80: Malfunction Analysis And Elimination

      Malfunction analysis and elimination Although the machines receive a rigid inspection before shipment from POTENTIAL HAZARD factory,trouble occur during Checking the fuel system while smoking or operation.Any problem fuel, near an open flame. compression,or ignition systems can cause WHAT CAN HAPPEN poor starting and loss of power.
  • Page 81   Malfunction analysis and elimination （I）Engine malfunction Malfunction Malfunction Reason Solving method phenomenon system ① Cylinder wear out change Start 1. pressure in ② Piston wear out. change difficultly or cylinder is too ③ Leakage on Washer of cylinder. change could not start low.
  • Page 82   ① Vent hole on tank jammed Clean or change Start 3. No fuel in ②Problem or blocked in Injector    Clean or change difficultly or Throttle body ③Hight-pressure fuel pump do not could not start work. Clean or change ④Low-pressure in hight-pressure fuel pump Clean or change...
  • Page 83   Engine middle Mechanical ① The force of Valve spring is Change high problem weak. rotate speed is ② Cam axle worn out Change uneven ③ Plug is dirty. Clean or Change ④ Gap of plug is too small. Adjust or change ⑤...
  • Page 84   ⑥ Problem or blocked in Injector Clean or Change ⑦ too many lube. Drain the extra lube ⑧ Piston Ring worn out Change ⑨ Swing arm or cam shaft worn Change ① Inlet air hose is leak Tightening or Change ②...
  • Page 85   Noise from chain ① Chain elongated Change chain & sprocket of circulation ② Chain worn out Change chain & sprocket ③Adjustor of chain problem Repair & Change Noise from clutch ① Spline of crankshaft damaged Change crankshaft ②Spline of clutch damaged Change clutch Noise from...
  • Page 86   Gear change Gear box or Gear ① Operating gear damaged Change not smooth or change system ② Shift rod twisted Change got stuck ③ Shift drum worn out Change ④Shift pulling stick unsuitable Adjust Engine Cooling System ① Fault on heat sensor switch on fan Change coolant ②...
  • Page 87   ④Spring force of adjuster is short Repair or Change Out of gear Gear Box or Gear Speed changing drum groove Change ① shifting system worn out ② Right and Left gear changing rods Change bended ③High and Low driven gear groove Change wear to taper ④Speed...
  • Page 88   Tyre is Steering ①Left and right absorber has been damaged, Adjust or Change abraded organiza- spring force is short abnormally or tion, ②Tyre is not balance, and wheel hub is distorted Change greatly running ③Front wheel location is wrong Check or adjust system, ④Vehicle is over-load...
  • Page 89   ⑥Wheel (axial, radial)jump is too big Change tyre or wheel   ⑦Tyre has tympanic bag Change tyre ⑧Free travel of redirector is too big Change or adjust ⑨Fixed bolts on each part of steering Fasten organization has been loosened Steering is Steering ①Air pressure in tyre is short...
  • Page 90   ⑧Arrester is too hot Repair or Change ①Some brake drums and hoof pads have oil stain Clean or Change Brake is Brake ②Individual brake branch pump leaks oil or is Repair or Change leaning system blocked suspen ③The air pressure in right and left tyre is not even Equalize the air pressure -sion ④Front wheel adjustment is wrong...
  • Page 91   （V）Malfunction in lamplight, circuit and meter system Front Lighting ①Bulb has been damaged Change bulb headlight does system been damaged(adjusting Change adjuster ②Adjuster not illuminate voltage is too high to burn bulb） ③Fuse has been burned Check、Change ④Headlight relay has been damaged Change ⑤Lead or grounding happens malfunction Repair circuit...
  • Page 92   All electric Circuit ①Total fuse has been burned Check and Change apparatuses do system ②Ignition switch has been damaged Change not work ③General wire or grounding wire has been cut off Repair circuit ④Electric bottle contacts badly or happens Repair oxygenation Some kind of...

  • Page 93: Warranty

      WARRANTY LIMITED WARRANTY Company gives a SIX MONTH LIMITED WARRANTY on all components of your vehicle against defects in material or workmanship. This warranty is transferable to another consumer during the warranty period through a company dealer. REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to company within ten days.
  • Page 94   WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. COMPANY FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY.
  • Page 95   WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must be done by an authorized Company dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Company dealer who sells the same line as your vehicle.

  • Page 96: Specifications

      SPECIFICATIONS MODEL 500UEJ 600UEJ 800UEJ Dimensions: Overall length 2730 mm (107.5in) Overall width 1460mm (57.5in) Overall height 1880mm (74.0in) Seat height 870mm (34.3in) Wheelbase 1840mm （72.4in） Minimum ground clearance 330mm （13.0in） Minimum turning radius 5000mm (196.9in) Maximum speed 70 km/h ≥85 km/h Basic weight: Mass of whole equipments (Not include...
  • Page 97   MODEL 500UEJ 600UEJ 800UEJ Compression ratio 500cc/600cc:10.2:1 800cc: 10.3:1 Starting system Electric Lubrication system Pressure spray Engine oil: Type Recommended engine oil classification Quantity: Without oil filter cartridge replacement 500cc/600cc: 1.9L(2.0 US qt) 800cc: 2.2L (2.3 US qt) With oil filter cartridge replacement 500cc/600cc: 2.0L(2.1 US qt) 800cc: 2.1L (2.2 US qt) Final gear case oil:...
  • Page 98   MODEL 500UEJ 600UEJ 800UEJ Quantity: Periodic oil change 500cc/600cc: 0.25L(0.26 US qt) 800cc: 0.45L(0.5US qt) Front gear case oil: Type SAE 85W-90/GL-5 Quantity: Periodic oil change 500cc/600cc: 0.28L(0.30 US qt) 800cc:0.25L(0.27US qt) Air filter: Dry element Fuel: Type Unleaded gasoline 93octane or above Fuel tank capacity 35 L (9.3Gal) Fuel reserve amount...
  • Page 99   MODEL 500UEJ 600UEJ 800UEJ Transmission: Primary reduction system V-belt Secondary reduction system Shaft drive Transmission type V-belt automatic Operation Right hand operation High gear 3.514 2.886 Low gear 5.857 5.29 Reverse gear 3.828 5.087 Chassis: Frame type Steel tube frame Caster angle 4°...
  • Page 100   MODEL 500UEJ 600UEJ 800UEJ operation Left foot operation Rear brake type Dual disc brake operation Left foot operation Suspension: Front suspension McPherson independent suspension Rear suspension Double swing arm independent suspension, two shock absorbers on each side Shock absorber: Front shock absorber Coil spring / oil damper Rear shock absorber...

  • Page 101: Trouble Code List（500/600Cc

    TROUBLE CODE LIST（500cc） No Code Instruction No Code Instruction OXYGEN SENSOR TING CONTROL THROTTLE POSITION ENSOR CIRCUIT P0122 P0030 VOLTAGE UNDER LIMINAL VALUE CIRCUITOPEN CIRCUIT OXYGEN SENSOR HEATING CONTROL THROTTLE POSITION ENSOR CIRCUIT P0031 P0123 CIRCUITSHORT TO GOUND VOLTAGE EXCEED L IMINAL VALUE OXYGEN SENSOR TING...
  • Page 102 TROUBLE CODE LIST（500cc） Code Instruction Code Instruction IDLE SP EED CONTROL ROTATING IDLE AIR CONTROL TEV OPEN C P1118 P0507 SPEED HIGHER THAN TARGET IDLE IRCUIT SP EED SYSTEM BATTERY VOLTAGE SIGNA P0560 L UNREASONABLE SYSTEM BATTERY VOLTAGE TOO P0562 SYSTEM BATTERY VOLTAGE TOO P0563 HIGH...

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