Massimo MSU 800 Owner's/Operator's Manual
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Massimo MSU 800 Owner's/Operator's Manual

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WARNING:
Read this Manual and Any
Supplements Carefully Before
Operating This Vehicle.
• Assembly
• Operation
• Maintenance
THIS VEHICLE IS NOT DESIGNED
FOR USE ON RENTAL TRACKS
OR FOR RACING
OWNER'S/OPERATOR'S MANUAL
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH
OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING
OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE
OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE
ENGINE AND ALL OTHER PORTIONS OF THIS VEHICLE.
- 1 -
MSU 800 AND 800-5

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Summary of Contents for Massimo MSU 800

  • Page 1 OWNER'S/OPERATOR'S MANUAL MSU 800 AND 800-5 WARNING: Read this Manual and Any Supplements Carefully Before Operating This Vehicle. • Assembly • Operation • Maintenance THIS VEHICLE IS NOT DESIGNED BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH FOR USE ON RENTAL TRACKS...
  • Page 2 WARNING ● Operation of this UTV by anyone under the age of 16 may increase the risk of severe injury or death!!! This vehicle can roll if not driven properly!!! ● Adult supervision is always required. ● Anyone under the age of 16 may NOT operate this UTV. ●...
  • Page 3 INTRODUCTION Dear Valued MASSIMO Customer, Congratulations and thank you for choosing to become a part of our MASSIMO family with the purchase of your new MASSIMO UTV. We have designed this vehicle with you, the customer, in mind, providing you with great power, stability, and functionality with your UTV.
  • Page 4 All information in this manual is based on the latest product data and specifications available at the time of printing. MASSIMO, the Manufacture of this UTV, reserve the right to make product changes and improvements, which may effect the illustrations, layout, or explanations without notice.

  • Page 5: Table Of Contents

    Table of Contents PAY ATTENTION TO YOUR SAFETY································································ TIPS FOR SAFE DRIVING·············································································· INTRODUCTION··························································································· IMPORTANT MANUAL INFORMATION······························································ IMPORTANT NOTICE···················································································· HOW TO IDENTIFY YOUR UTV······································································· Engine and Vehicle Identification Number Location········································· 19 Location of the warning and specification labels············································· SAFETY INFORMATION················································································· DESCRIPTION AND VEHICLE IDENTIFICATION················································ CONTROL FUNCTIONS·················································································...
  • Page 6 Switches································································································ On–Command four-wheel drive and differential gear lock switches············ Indicators & Display················································································· Odometer······················································································ Functions switch············································································· Km/h & mph mode change································································ Other indicator lights········································································ Gas pedal······················································································ Brake pedal···························································································· Parking brake lever·················································································· Drive select lever····················································································· Fuel tank cap·························································································· Seats···································································································· Seat belts······························································································ Glove compartment·················································································· 48 Cargo bed······························································································...
  • Page 7 Auxiliary DC jack····················································································· PRE-OPERATION CHECKS············································································ Front and rear brakes··············································································· Brake fluid leakage·········································································· Brake operation·············································································· Fuel······································································································ Gasoline Type················································································ Accelerator pedal············································································ Seat belts······························································································ Steering································································································· 70 Fittings and fasteners··············································································· Lights···································································································· Switches································································································ Tires····································································································· OPERATION································································································ Jump-starting·························································································· 74 Warming up···························································································· Shifting: Neutral to Reverse······························································· Engine break-in·············································································· - 7 -...
  • Page 8 Parking································································································· Parking on a slope··················································································· Accessories and loading··········································································· Accessories··················································································· Loading························································································· DRIVING YOUR VEHICLE·············································································· Getting to know your vehicle······································································ Turning your vehicle················································································· Braking································································································· Going uphill···························································································· Going downhill························································································ Crossing through shallow water·································································· Riding over rough terrain··········································································· Riding in brush or wooded areas·································································· Encountering obstacles on the trail······························································...
  • Page 9 To close························································································ Console································································································· To install························································································ Changing Oil·························································································· Rear knuckle upper and lower pivot lubrication··············································· 99 Steering shaft lubrication··········································································· Wheel removal························································································ Wheel installation············································································ Battery·························································································· Battery maintenance········································································ Recommended Fuses······································································ Tail/brake light bulb replacement························································· 105 Troubleshooting·············································································· Troubleshooting charts····································································· Engine overheating·················································································· CLEANING AND STORAGE············································································ CLEANING····························································································...
  • Page 10 ENGINE······································································································ Engine Oil······························································································ Engine Coolant······················································································· Air Filter································································································· Drive Belt······························································································· CVT Cover Drain Screw············································································ Valve Adjustment············································································ Gearbox Oil··················································································· MAINTENANCE CHART················································································· Fault codes·································································································· Read fault code······················································································ Clear fault code······················································································ Warranty······································································································ SPECIFICATIONS························································································· - 10 -...

  • Page 11: Pay Attention To Your Safety

    PAY ATTENTION TO YOUR SAFETY This section presents some of the most important information and recommendations to help you ride your UTV safely. Please read these pages. This section also includes information about the location of safety labels on your UTV. Important safety information Your UTV can provide many years of service and fun if you take responsibility for your own safety, others around you, and understand the challenges you can...
  • Page 12 Off-road use only Your UTV is designed for OFF-ROAD use only. The tires are not made for pavement, and the UTV does not meet the specifications required for use on public roads. Take time to learn & practice Even if you have ridden other UTVs, take the time to become familiar with your skills and get accustomed to the size and weight of this vehicle.
  • Page 13 Ride within your limits Pushing the limits is another major cause of UTV accidents. Never attempt to ride beyond your personal abilities or faster than conditions warrant. Don’t drink and ride Drinking and riding can also cause potentially fatal accidents. Do not operate this vehicle if you have consumed any alcohol.

  • Page 14: Tips For Safe Driving

    TIPS FOR SAFE DRIVING 1． Reduce speed when approaching any turns, hills, or bends. Once you have fully turned, gradually increase speed. 2． Be careful when passing any vehicle in front of you. 3． Check the brakes each time you ride to ensure they have not been cut during off-road riding or are too soft for full stopping capabilities.

  • Page 15: Introduction

    INTRODUCTION This manual will provide you with a basic understanding of the features and operation of this vehicle. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your vehicle, please contact your dealer. ！WARNING Please read this manual carefully before operating this vehicle.

  • Page 16: Important Manual Information

    IMPORTANT MANUAL INFORMATION FAILURE TO COMPLY WITH THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ! WARNING: Failure to follow WARNING instructions could result in severe...

  • Page 17: Important Notice

    IMPORTANT NOTICE This vehicle is designed and manufactured for off-road use only. It is ● prohibited by the law to operate this vehicle on any public street, road, or highway. Check the laws and regulations in your state before choosing where to ●...

  • Page 18: How To Identify Your Utv

    HOW TO IDENTIFY YOUR UTV The main components of your vehicle are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of it being lost or stolen. These numbers are required by the authorized UTV dealer to complete warranty claims properly.

  • Page 19: Engine And Vehicle Identification Number Location

    Engine and Vehicle Identification Number Location TYPICAL 1. EIN (Engine Identification Number on left side/under of the crankcase) 2. VIN (Vehicle Identification Number on right side/under of the frame) - 19 -...

  • Page 20: Location Of The Warning And Specification Labels

    LOCATION OF THE WARNING AND SPECIFICATION LABELS - 20 -...
  • Page 21 Read and understand all labels on your vehicle. They contain important operating and safety information. If any of them become lost or faded, contact your authorized dealer to have them replaced. (1) UTV800-3 -21-...
  • Page 22 (1) UTV800-4 - 22 -...
  • Page 23 （2）UTV800-3 （2）UTV800-4 - 23 -...
  • Page 24 （3）UTV800-3 （3）UTV800-4 （4） （5） （6） - 24 -...
  • Page 25 （7） （8） （9） （10） （11） （12） （13） - 25 -...
  • Page 26 （14） （15） （16） - 26 -...

  • Page 27: Safety Information

    SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including other UTVs, ATVs, Dune Buggies, Go Karts, or cars. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow ALL operating procedures. ●...
  • Page 28 Never operate at speeds too fast for your skills or the conditions. Always go at a ● speed that is proper for the terrain, visibility, operating conditions, and your experience. Never attempt jumps or other stunts. ● Inspect your vehicle before each use to be sure it is in safe operating condition. ●...
  • Page 29 could be injured if they are in the way of the steering wheel spokes. Take extra caution when operating on unfamiliar terrain. Always be alert to ● changing terrain conditions when driving the vehicle. Never operate on excessively rough, slippery, or loose terrain until you have ●...
  • Page 30 Always check terrain carefully before going down hills. Go as slowly as possible. ● Never go down a hill at high speed. Always check for obstacles before operating in a new area. ● Never operate the vehicle in fast flowing water or water deeper than the ●...
  • Page 31 ! WARNING transporting the vehicle in another vehicle, be sure it is kept in an upright POTENTIAL HAZARD position. Otherwise, fuel may leak Improper handling of gasoline. out of the fuel tank. Other sources of WHAT CAN HAPPEN ignition such as the pilot lights of Gasoline can catch fire and you water heaters can cause spark.
  • Page 32 ! WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time . HOW TO AVOID THE HAZARD Always operate vehicle in an area with adequate ventilation.

  • Page 33: Description And Vehicle Identification

    DESCRIPTION AND VEHICLE IDENTIFICATION 1. Headlights 9. Cargo bed 2. Front shock absorber assembly adjusting ring 10. Passenger seat 3. Brake fluid reservoir 11. Passenger seat belt 4. Accelerator pedal 12. Oil filter cartridge 5. Brake pedal 13. Steering wheel 6.
  • Page 34 17. Rear shock absorber assembly adjusting ring 20. Hazard warning light switch 18. Muffler 21. Switches 19. Tail/brake lights 22. 2WD-4WD switch 23. Indicators & Display NOTE: The vehicle you have purchased may differ slightly from those shown in the figures of this manual.

  • Page 35: Control Functions

    CONTROL FUNCTIONS Functions of the respective switch Key switch positions are as follows: All electrical circuits are supplied with power, the headlights and taillights come on when the light switch is on. All electrical circuits are switched off. The key can be removed from this position. The electric starter is engaged by turning and holding the key in this position.

  • Page 36: Switches

    Switches CAUTION Do not operate the electric starter continuously for more than 5 seconds or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool. Light switch“ ” Do not turn the key to the “D” Set the switch to“...

  • Page 37: On-Command Four-Wheel Drive And Differential Gear Lock Switches

    1. On-Command four-wheel-drive switch “2WD”/“4WD” 2. On-Command differential gear lock switch “4WD”/“LOCK” This vehicle is equipped with an On–Command four-wheel On-Command four-wheel-drive drive and differential gear switch “2WD”/“4WD”and a differential lock switches gear lock switch “4WD”/“LOCK”. Select the appropriate drive according to terrain and conditions.

  • Page 38: Indicators & Display

    Indicators & Display - 38 -...

  • Page 39: Odometer

    Odometer and minute. Adjust hours or minutes by When selected, the odometer registers ascending or descending by continuing total distance traveled in miles while the to press button of mode of ignition is on A. To change the display “ Set/Reset” ,user can clean the record from trip meter to odometer, press and to zero for particular period of working release the Odometer/Trip meter select...

  • Page 40: Km/H & Mph Mode Change

    Other indicator lights Km/h & mph mode change Coolant temperature indicator light Press the MODE button; choose either “ ” Km/h or mph as needed. It indicates the temperature of coolant, if the temperature is above 102 , stop ℃ engine immediately.
  • Page 41 Check engine indicator light“ ” After turning the ignition switch on, the light shall be on, and the light shall be off after starting the engine. If the lamp is on while the engine is on, it indicates that the system has an error. When some electric jet parts are reading faulty, check engine indicator light will also be ON, the vehicle still can...

  • Page 42: Gas Pedal

    Before starting the engine, check the Gas pedal gas pedal to be sure it is operating Press the gas pedal down to increase correctly. Make sure the gas pedal fully engine speed. Spring pressure returns to the idle position as soon as it is released.

  • Page 43: Brake Pedal

    Parking brake lever Brake pedal Pull the parking lever up so that the unit Press the brake pedal to slow or stop the vehicle. can engage park brake. To release the brake, press the button on the front end of the parking lever, then push the parking lever down.

  • Page 44: Drive Select Lever

    Drive select lever The gear stick is used to shift your vehicle the L—H—N—R—P and reverse positions. CAUTION ● Only start UTV in park ● Stop vehicle fully before shifting to reverse Parking Brake OFF Parking Brake ON - 44 -...

  • Page 45: Fuel Tank Cap

    Fuel tank cap Remove tank cap by turning it counterclockwise. Driver seat Passenger seat 1. Fuel tank cap Seats To remove a seat, pull its seat lock latch upward, lift the front of the seat, and then slide the seat forward and To install a seat, insert the fittings on the rear of the seat into the holders and push down on the seat at the front.

  • Page 46: Seat Belts

    ! WARNING POTENTIAL HAZARD A loose seat. WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation. HOW TO AVOID THE HAZARD Make sure the seat is securely latched.
  • Page 47 To wear the seat belt properly, do the 3. Put the lap portion of the belt low on following: your hips. Push down on the buckle 1. Hold the latch plate as you pull the end of the belt as you pull up on the belt across your lap and chest.

  • Page 48: Glove Compartment

    Glove compartment ! WARNING POTENTIAL HAZARD CAUTION: Not wearing the seat belt. To protect from damage, do not put Wearing the seat belt improperly. metal products, like tools or sharply WHAT CAN HAPPEN edged products directly in the glove There is increased risk of being compartment.

  • Page 49: Cargo Bed

    Cargo bed Opening and closing the tailgate Tailgate Latch (x2) Cargo bed Tailgate Cargo hook (x4) To open Unhook the latches then lower the tailgate. To close Place the tailgate in the original position then hook the latches. - 49 -...

  • Page 50: Lifting And Lowering The Cargo Bed

    Lifting and lowering the To lift cargo bed Push down the cargo bed release lever on the left or right side of the vehicle, and then slowly lift up the cargo bed until it stops. To lower Lower the cargo bed slowly to its original position and be sure it is locked into place.
  • Page 51 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Pinch points. Overloading the cargo bed. WHAT CAN HAPPEN WHAT CAN HAPPEN You or someone else could be Could cause changes in vehicle pinched between the cargo bed handling which could lead to an and the frame when the bed is accident.

  • Page 52: Trailer Hitch Bracket

    ! WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed. WHAT CAN HAPPEN The passenger could fall, be thrown out, or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed.
  • Page 53 Helmets and eye protection driving readiness, what items you should check on your UTV, and Your helmet is your most important adjustments to make for your comfort, piece of driving gear because it offers convenience, or safety. the best protection against head injuries. Protective apparel A helmet should fit your head For your safety, we strongly...
  • Page 54 help protect your feet, ankles, and ! WARNING lower legs. Operating this without wearing an off-road motorcycle gloves to help approved motorcycle helmet, eye ● protect your hands. protection and protective clothing driving pants with knee and hip pads, ● could increase your chances of head a driving jersey with padded elbows, or eye injury, possibly death in the...
  • Page 55 ! WARNING one under 16 years of age be permitted Operating UTV without proper on this UTV without adult supervision. instruction could increase your risk of ! WARNING an accident which could lead to A child driving a UTV that is not serious injury or death.
  • Page 56 IS YOUR VEHICLE READY TO DRIVE prescribed by a physician, can be dangerous while operating a UTV. It is important to inspect your UTV Consult your doctor to be sure it is before each drive. A pre-drive is a must safe to operate a vehicle after taking to ensure there are no problems and to medication.
  • Page 57 Check for leaks. Add coolant if needed. ! WARNING Fuel ● Improper maintenance of this UTV or Check the level and add fuel if needed. failure to correct a problem before Make sure the fuel cap is securely driving can cause a crash resulting in fastened.
  • Page 58 operation of the UTV. automatically when it is released. Air Cleaner Clutch pedal ● ● Check the air filter. Replace if Check the free play of the clutch needed. pedal and adjust if needed. Press the Leaks, Loose Parts clutch cable to make sure it moves ●...

  • Page 59: Safe Driving Precautions

    Safe driving precautions Steering Wheel ● Check that the wheel turns Off-road use only correctly. Your UTV and its tires are designed and Cable manufactured for off-road use only. Do ● Check the cable housing for wear. not drive on pavement. Driving on Check that all fittings are tight.
  • Page 60 When driving off-road, remember to ! WARNING obey local off-road driving laws and Operating this UTV on paved surfaces regulations. Obtain permission to may seriously affect handling and drive on private property. Avoid control of the UTV, and may cause the posted areas and obey “no vehicle to go out of control.
  • Page 61 ! WARNING ! WARNING Operating this UTV at excessive speeds Removing your hands from the increases your changes of losing control steering wheel or feet from foot of the UTV, which can result in an controls during operation can reduce accident.
  • Page 62 ! WARNING ! WARNING Failure to take extra pre-caution when Failure to take pre-caution when operating on excessively rough, slippery operating this UTV on unfamiliar or loose terrain could cause loss of terrain could result in the UTV traction or vehicle control, which could overturning or losing control.
  • Page 63 ! WARNING Attempting wheelies and other stunts increases the chance of an accident, including an overturn. Never attempt stunts, such as wheelies or jumps. Parking Adjustment Parking Break ON Pull the park brake lever up to engage ● the parking brake. To release the unit, press button on ●...

  • Page 64: Gear Shift Adjustment

    Gear Shift Adjustment Break-in The first month is most important in the life of your vehicle. Proper operation during this break-in period will help ensure maximum life and performance from your new vehicle. The following guidelines explain proper break-in procedures. After the engine starts, the engine 1、...

  • Page 65: Auxiliary Dc Jack

    Auxiliary DC jack Starting and Operating The auxiliary DC jack is located at the Instructions right side of the front panel. This jack Before starting the engine, be sure ● can be used for suitable portable that the driver is seated properly in players.
  • Page 66 CAUTION: Do not use accessories use ● accessories more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. If accessories are used without ● the engine running or with the headlights turned on, the battery 1.

  • Page 67: Pre-Operation Checks

    PRE-OPERATION CHECKS Front and rear brakes Before using this vehicle, check the Brake fluid leakage following points Check to see if any brake fluid is leaking ! WARNING out of the pipe joints or the brake fluid POTENTIAL HAZARD reservoir. Apply the brakes firmly for one Failure to inspect the vehicle minute.

  • Page 68: Fuel

    Fuel ! WARNING Make sure there is sufficient gasoline in POTENTIAL HAZARD the tank. Driving with inoperable brakes. WHAT CAN HAPPEN You could lose braking ability, CAUTION: which could lead to an accident. Use only unleaded gasoline. The use of HOW TO AVOID THE HAZARD leaded gasoline will cause severe Check your brakes before each...

  • Page 69: Gasoline Type

    Gasoline Type ! WARNING There are two types of gasoline; POTENTIAL HAZARD gasoline containing ethanol and that Improper care when refueling. containing methanol. Gasoline WHAT CAN HAPPEN containing ethanol can be used if Fuel can spill, which can cause a fire and severe injury.

  • Page 70: Accelerator Pedal

    Accelerator pedal Steering Check to see that the gas pedal Park on level ground. Turn the steering operates correctly. It must operate wheel right and left. Check for smoothly and fully spring back to the excessive free play, abnormal noises, or idle position when released.

  • Page 71: Switches

    Tires condition. Repair if necessary for ! WARNING proper operation. POTENTIAL HAZARD Switches Operating this vehicle with Check the operation of all switches. improper tires or with uneven tire Have a dealer repair if necessary for pressure. WHAT CAN HAPPEN proper operation.
  • Page 72 2. The tires should be set to the How to measure tire pressure recommended pressure: Use the tire pressure gauge. Recommended tire pressure ● Front & Rear NOTE: 25 kPa (0.25 kgf/cm , 10psi) The tire pressure gauge is not included Check and adjust tire pressures when the tires are cold.
  • Page 73 Tire wear limit Set pressure with tires cold. When the tire groove decreases to 6 Set tire pressures to the following mm (0.24 in) due to wear, replace the specifications: tire. Tire wear limit 1. Tire pressure gauge - 73 -...

  • Page 74: Operation

    OPERATION Jump-starting ! WARNING Jump-starting the vehicle should be POTENTIAL HAZARD avoided. The battery should be Operating vehicle without being removed and charged instead. However, familiar with all controls. if the vehicle must be jump-started, WHAT CAN HAPPEN proceed as follows: Loss of control, which could cause 1.
  • Page 75 ! WARNING Do not connect the negative lead of the jumper cable to the negative terminal of the battery in the vehicle. Be especially careful not to touch ● the positive lead of the jumper cable to the negative lead or not to reverse the polarity of the jumper 1.

  • Page 76: Warming Up

    Shifting: Neutral to Reverse 5. Start the engine. 6. After the engine starts, disconnect 1. Stop the vehicle. Keep your foot off the negative lead of the jumper the gas pedal. cable from the vehicle and charged 2. Apply the brake pedal. battery, then disconnect the 3.
  • Page 77 NOTE: When you shift into reverse, When in reverse, the reverse make sure there are no obstacles or ● indicator light should be on. If the people behind you. When it is safe to light does not come on, ask a proceed, accelerate slowly.

  • Page 78: Engine Break-In

    Engine break-in might result in excessive engine heating, There is never a more important this must be avoided. However, period in the life of your vehicle than momentary (2-3 seconds maximum) full the period between zero and 20 throttle operation under load does not hours.

  • Page 79: Parking

    Parking on a slope operation. Vary the speed of the ! WARNING vehicle from time to time. Do not operate it at one set throttle position. POTENTIAL HAZARD Parking on a hill or other incline. 10-20 hours: WHAT CAN HAPPEN Avoid prolonged operation above 3/4 The vehicle could roll out of control, throttle.

  • Page 80: Accessories And Loading

    NOTE: Like many other vehicles, the parking brake acts on the rear wheels. For the parking brake to have the effect of braking all four wheels, shift to 4WD before stopping the engine. Accessories and loading 1. Bring the vehicle to a stop by Accessories applying the brakes.

  • Page 81: Loading

    of genuine accessories. Other limits your ability to turn the steering accessories may also be available on wheel or one that limits your view. the market. However, it is not possible Use extra caution when driving a ● for us to test all accessories for vehicle with accessories.
  • Page 82 move around. Do not exceed the maximum tongue ● A shifting load can cause an accident. weight. You can measure tongue Make sure the load does not interfere ● weight with a bathroom scale. Put the with controls or your ability to see where tongue of the loaded trailer on the you are going.

  • Page 83: Driving Your Vehicle

    DRIVING YOUR VEHICLE ! WARNING GETTING TO KNOW YOUR POTENTIAL HAZARD VEHICLE Overloading this vehicle or carrying or towing cargo improperly. This off-highway utility vehicle will WHAT CAN HAPPEN handle and maneuver differently from Could cause changes in vehicle an ordinary passenger car or other handling which could lead to an vehicle.
  • Page 84 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Not wearing a seat belt. Carrying a passenger in the cargo Improperly wearing seat belts. bed. WHAT CAN HAPPEN WHAT CAN HAPPEN There is a higher chance of severe The passenger could fall or be struck injury or death.
  • Page 85 The driver and passenger must always ! WARNING wear a seat belt and an approved POTENTIAL HAZARD motorcycle helmet, eye protection, Overloading the vehicle and protective clothing (boots, long pants, towing improperly. long-sleeved shirt, goggles). Keep your WHAT CAN HAPPEN Could cause changes in vehicle hands and feet inside the vehicle at all handling which could lead to an...

  • Page 86: Turning Your Vehicle

    ! WARNING TURNING YOUR VEHICLE POTENTIAL HAZARD Whether you are on normal or rough Operating this vehicle without wearing an approved motorcycle helmet, eye terrain, it is possible for the vehicle to protection, and protective clothing. roll over or go out of control if you WHAT CAN HAPPEN Not wearing a helmet increases your attempt sharp, high-speed turns.

  • Page 87: Braking

    Braking could yank the steering wheel around, Braking ability is affected by the type of and your thumbs or fingers could be terrain. In most cases, gradual injured if they are in the way of the application of the brakes is more steering wheel spokes.
  • Page 88 attempt to climb. Avoid hills with slippery Practice first on gentle slopes before surfaces or ones where you will not be attempting steeper hills. Always able to see far enough ahead of you. check the terrain carefully before ! WARNING attempting any hill.

  • Page 89: Going Downhill

    Going downhill If you start to lose traction or momentum when climbing, use the Check the terrain carefully before going brakes to come to a stop. Do not down a hill. When possible, choose a attempt to turn the vehicle around. path that lets you drive your vehicle With your foot on the brake, look straight downhill.
  • Page 90 On most slopes, you may use engine ! WARNING braking to help you go downhill slowly. POTENTIAL HAZARD Go as slowly as possible. If you start to Going down a hill improperly. go too fast, gently apply brakes. Sudden WHAT CAN HAPPEN application of the brakes could cause Could cause loss of control or the vehicle to start sliding.

  • Page 91: Crossing Through Shallow Water

    Crossing through shallow water ! WARNING If you must cross shallow water, POTENTIAL HAZARD Operating this vehicle through deep choose your path carefully to avoid or fast-flowing water. sharp drop-offs, large rocks, or WHAT CAN HAPPEN slippery surfaces that could cause the Loss of control, which could result in vehicle to overturn.

  • Page 92: Ridingoverrough Terrain

    CAUTION: ! WARNING After riding your vehicle in water, be POTENTIAL HAZARD sure to drain the trapped water by Failure to be cautious when operating removing the check hose at the this vehicle on unfamiliar terrain. bottom of the air filter case. Wash the WHAT CAN HAPPEN vehicle in fresh water if it has been You can come upon hidden rocks,...

  • Page 93: Riding In Brush Or Wooded Areas

    Riding in brush or wooded areas Encountering obstacles on the trail If you cannot go around an obstacle When operating in areas with brush such as a fallen tree trunk or a ditch, or trees, take care to avoid hitting any stop the vehicle where it is safe to do so.

  • Page 94: Periodic Maintenance

    ! WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when operating over large obstacles, such as large rocks or fallen trees.

  • Page 95: Periodic Maintenance/Lubrication

    Periodic maintenance/lubrication NOTE: For vehicles not equipped with an odometer or hour meter, follow the month maintenance ● intervals. For vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours ● maintenance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
  • Page 96 EVERY INTIAL Whichever month ITEM ROUTINE Comes first (mi) → (100) (500) (1000) (2000) (3000) hours ●Check operation/brake pad wear/fluid leakage. Front brake* ○ ○ ○ ○ ○ ●Correct if necessary. Replace pads if worn to the limit. ●Check operation/brake pad wear/fluid leakage. Rear brake* ○...

  • Page 97: Hood

    HOOD To close To open Lower the hood slowly to its original Unhook the hood latches underneath position, and then hook the hood the hood, and then slowly tilt the hood latches. up until it stops. Secure projections on the underside of the hood into slots on the back of the instrument panel.

  • Page 98: Console

    Console Gear Case Oil To install Type Gear oil 1. Place the console in its original Viscosity SAE 80 position. (weight) 2. Install the parking brake lever boot. Shaft drive oil of original Suggested oil 3. Install the seats. manufacturer or equivalent CAUTION: Be careful not to pinch the wires or Changing Oil...

  • Page 99: Rear Knuckle Upper And Lower Pivot Lubrication

    Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. (1) oil drain plug (2) oil filler cap Recommended lubricant: Lithium-soap-based grease - 99 -...

  • Page 100: Steering Shaft Lubrication

    Wheel removal Steering shaft lubrication 1. Loosen wheel nuts. Lubricate the pivot points. 2. Elevate the vehicle. 3. Remove nuts from the wheel. Recommended lubricant: 4. Remove the wheel. Lithium-soap-based grease (all purpose grease) 1. Nut (x4) - 100 -...

  • Page 101: Wheel Installation

    Wheel installation 1. Install the wheel and nuts. NOTE: The arrow mark on the tire must point ● the direction toward the wheel turns. Tapered nuts are used for both the front ● and rear wheels. Install the nut with its 1.

  • Page 102: Battery

    Battery explosive gases. This vehicle is equipped with a HOW TO AVOID THE HAZARD sealed-type battery. It is not necessary Avoid contact with skin, eyes or to check the electrolyte or add distilled clothing. Always shield eyes when water in the battery. If the battery seems working near batteries.

  • Page 103: Battery Maintenance

    Battery maintenance ! WARNING 1. When the vehicle is not used for a Do not connect the negative lead of month or longer, remove the the jumper cable to the negative battery and store it in a cool, dark terminal of the battery in the place.
  • Page 104 Fuse replacement If something electrical on your UTV The main fuse and the fuse box are stops working, the first thing you should located under the hood. If a fuse is check for is a blown fuse (1). blown, turn off the key switch and Check all the fuses before looking install a new fuse of the specified amp.

  • Page 105: Recommended Fuses

    Recommended Fuses (9)Electric top NOTE: Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system. Tail/brake light bulb replacement If a tail/brake light bulb burns out, replace it as follows: (1) back-up lamp 1.
  • Page 106 2. Panel B 2. Take fender off of dumpbed. 1. Panel A 3. Take nuts and bolts off that attach the taillight to the bed. 4. Take out bulb. 5. Replace bulb and put taillight/ rear fender back together. Tightening torque: Panel bolt: 6.5 N.m (0.65 m.kgf, 4.7 ft,lbf) - 106 -...

  • Page 107: Troubleshooting

    Troubleshooting service life and can lead to expensive Although vehicles receive a rigid ! WARNING inspection before shipment from the POTENTIAL HAZARD factory, trouble may occur during Checking the fuel system while operation. Any problem in the fuel, smoking or near an open flame. compression, or ignition systems can cause poor starting and loss of power.

  • Page 108: Troubleshooting Charts

    Troubleshooting charts Starting problems or poor engine performance 1.Fuel Remove the fuel hose Check the Fuel pump There is fuel. No fuel. from the fuel pump. fuel flow. is clogged. Check if there is fuel in the fuel tank. No fuel. Supply fuel.

  • Page 109: Engine Overheating

    Engine overheating ! WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You can be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap.
  • Page 110 See Next Page for Chart NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible. - 110 -...

  • Page 111: Cleaning And Storage

    CLEANING AND STORAGE to the wheel axles. 3. Rinse the dirt and degreaser off with CLEANING a garden hose. High-pressure water Frequent, thorough cleaning of your is not necessary. vehicle will not only enhance its appearance, but also improve its CAUTION: general performance and extend the Excessive water pressure may...
  • Page 112 been hosed off, wash all surfaces the paint or protective finish. When with warm water and mild, finished, start the engine and let it detergent- type soap. An old idle for several minutes. toothbrush may be handy for ! WARNING hard-to-reach places.

  • Page 113: Storage

    STORAGE help prevent fuel deposit build up. Long-term storage (60 days or more) of Pour the drained fuel onto the fuel your vehicle will require preventive tank. procedures to guard against Specified amount: deterioration. After thoroughly cleaning 1 oz of stabilizer to each gallon of fuel the vehicle, prepare for storage as or(7.5 cc of stabilizer to each liter of fuel) follows:...
  • Page 114 about one tablespoon of SAE not apply oil to any rubber parts or 10W30 or 20W40 motor oil in the the seat covers. spark plug. Ground the spark plug 8. Remove the battery and charge it. wire and turn the engine over Store it in a dry place and recharge it several times to coat the cylinder once a month.

  • Page 115: Noise Regulation

    NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 116: Engine

    ENGINE certification on the oil container; it must contain at least one of the above standards. Oil Viscosity SAE 5W30 mineral-based oil is recommended for all seasons. However, during the hottest days of the summer, the XP-S 10W40 mineral oil can be used.
  • Page 117 Oil Level CAUTION: Check level frequently and refill if necessary. Do not overfill. Operating the engine with an improper level may severely damage engine. Wipe off any spillage. With vehicle on a level surface and engine cold, not running, check the oil level as follows: 1.
  • Page 118 3. Remove and check oil level. It should be near or equal to the upper mark. To add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage. Add a small amount of recommended oil and recheck oil level. Repeat the above procedures until oil level reaches the dipstick’s upper mark.
  • Page 119 Allow enough time for oil to flow out of ! WARNING the oil filter. The engine oil can be very hot. In order Unscrew the oil filter cover. to avoid potential burns, do not remove the engine drain plug or the filter cover if the engine is hot.

  • Page 120: Engine Coolant

    Stop engine. Wait a while to allow oil to flow down to the crankcase then check oil level. Refill as necessary. Dispose of oil as per your local environmental regulations. Engine Coolant Recommended coolant Always use ethylene-glycol antifreeze Oil filter containing corrosion inhibitors O-ring specifically for internal combustion...
  • Page 121 Remove access panel. Do not overfill. Properly reinstall and tighten filler cap and reinstall access panel. If coolant is added in the coolant reservoir, check the radiator level too. Add coolant if necessary. ! WARNING In order to avoid getting burned, do not remove the radiator cap if the engine is hot.
  • Page 122 Coolant Replacement Unscrew the bleeding screw on the top of the thermostat housing. ! WARNING In order to avoid potential burns, do not remove the radiator cap or loosen the coolant drain plug if the engine is hot. Open the front access panel and remove the radiator cap.

  • Page 123: Air Filter

    CAUTION: Air Filter Do not use vise-grip pliers to pinch Removal hose. CAUTION: Never remove or modify any component in the air filter housing. Poor Fill the radiator until the coolant comes engine performance or damage can out by the thermostat-housing hole. occur.

  • Page 124: Drive Belt

    Cleaning Drive Belt Pour cleaning solution or an equivalent See an authorized ODES dealer to into a bucket. Put the filter in to soak. check the width and the condition of While filter soaks, clean inside the air drive belt. filter housing.

  • Page 125: Valve Adjustment

    Valve Adjustment Remove the cleanout plug of the muffler. See an authorized ODES dealer for Block the end of the muffler with a shop valve adjustment. rag and start the engine. Insufficient clearance will cause loss of Momentarily increase engine RPM power and possibly damage the valves.

  • Page 126: Gearbox Oil

    Inspect radiating fins. They must be Gearbox Oil clean, free of mud, dirt, leaves and any Recommended Oil other deposit that would prevent the Use XP-S chain case oil or an radiator to cool properly. equivalent. Remove as much deposits as you can CAUTION: with your hands.
  • Page 127 the ground. Refill gearbox, using XP-S chain case oil or an equivalent. CAUTION: Use recommended types of oil only, when servicing. Do not mix with other types of oil. The oil should be level with the bottom Oil level plug Oil drain plug of the oil level hole.

  • Page 128: Maintenance Chart

    MAINTENANCE CHART Maintenance is very important. If you are not familiar with safe service practices and adjustment procedures, see your authorized dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 5 HOURS OR 100 MILES A:ADJUST C:CLEAN (The initial maintenance is very important and must not to be neglected) I:INSPECT 25 HOURS OR 500 MILES L:LUBRICATE...
  • Page 129 ENGINE Engine oil level (2) EVERY RIDE Customer Engine oil and filter Customer (2) Pre-ride inspection Valve adjustment Dealer item. (3) Every 100 Engine mount Dealer hours, check fasteners coolant Air filter (2) C(4) R(4) Customer strength (4) More Exhaust system Dealer often under Spark arrester...
  • Page 130 ENGINE MANAGEMENT SYSTEM INITIAL INSPECTION 10 HOURS OR 200 MILES A:ADJUST (The initial maintenance is very important and must not to be C:CLEAN neglected) I:INSPECT 25 HOURS OR 500 MILES L:LUBRICATE 50 HOURS OR 1000 MILES R:REPLACE 100 HOURS OR 2000 MILES OR 1 YEAR 150 HOURS OR 3000 MILES OR 2 YEAR TO BE PERFOMED BY PART/TASK...
  • Page 131 BRAKES Brake fluid (front Customer / (2) Pre-ride inspection and rear)(2) Dealer item. Brake pads I(4) Customer (4) More often under severe use such as Brake system dusty areas, sand, (discs, hoses, Customer snow, wet or muddy etc.) conditions. BODY /FRAME Engine Customer compartment...

  • Page 132: Fault Codes

    FAULT CODES A fault code is an indication that a glitch or malfunction is detected by the self-diagnostic system. Read fault code Remove the upper cover of engine hood and look for the harness connector of fault diagnosis tester beside the ECU. Unplug the protector, connect the fault diagnosis tester by special data cable.

  • Page 133: Clear Fault Code

    P0132 Cylinder 1 oxygen sensor is existing short circuit to power supply P0137 Cylinder 2 oxygen sensor is existing short circuit to ground P0138 Cylinder 2 oxygen sensor is existing short circuit to power supply P0201 Injector of cylinder 1 is damaged P0202 Injector of cylinder 2 is damaged P0230...

  • Page 134: Warranty

    Warranty This All Terrain Vehicle (ATV) emissions limited warranty is in addition to the MASSIMO MOTOR standard limited warranty for All Terrain Vehicles. MASSIMO MOTOR warrants that this vehicle are; (1) designed, built, and equipped to conform at the time of initial sale with the requirements of 40 CFR 1051.120(b).And, (2) free from defects in materials and workmanship that may keep it from meeting these requirements.
  • Page 135 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of MASSIMO MOTOR, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 136 This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions to other similar causes beyond the control of MASSIMO MOTOR. If you have any questions regarding your warranty rights and responsibilities, you should contact the MASSIMO MOTOR Warranty Department at 877-881-6376 .

  • Page 137: Specifications

    SPECIFICATIONS Model Two door Four door Overall length 3030mm 3830mm Overall width 1730mm 1730mm Overall height 1950mm 1950mm Dimensions Seat height 850mm 850mm Wheelbase 1900mm 2700mm Ground clearance 285mm 285mm Basic weight With oil and full fuel tank 658kg 765kg Wet tank lubrication, oil filters can be Final gear Type...
  • Page 138 Model UTV800 Frame type Steel tube frame Caster angle 5.0 ° Chassis Trail 26.0mm（1.02in） Tubeless Type 27×9–14 Tire Size Front 27×11–14 Size Rear Front and rear unified System Dual disc brake Type Front Brakes Single disc brake Type Rear Foot operation Operation Double wishbone Front suspension...
  • Page 139 Model UTV800 2V91MW Engine model Two-cylinder, overhead cam (SOHC), water Type cooling, Cylinder diameter 91 mm Piston stroke 61.5 mm Compression ratio 10.3：1 Displacement 7.97 L Maximum torque 73N.m/5000 RPM Idle speed 1250rpm - 139 -...

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