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Ford 2006 Zephyr Owner's Manual

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2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)

Table of Contents

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Summary of Contents for Ford 2006 Zephyr

  • Page 1: Table Of Contents

    Rear window defroster Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Moon roof Message center Locks and Security Keys Locks Anti-theft system 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 2 Transmission operation Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Lug nut torque Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 3 Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2006 Ford Motor Company...

  • Page 4: Introduction

    For more information on Ford Motor Company and its products visit the following website: • In the United States: www.ford.com •...
  • Page 5 Do not add friction modifier compounds or special break-in oils during the first few thousand miles (kilometers) of operation, since these additives may prevent piston ring seating. See Engine oil in the Maintenance and Specifications chapter for more information on oil usage. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 6 In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle.
  • Page 7 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...

  • Page 8: Vehicle Symbol Glossary

    Brake Fluid - Anti-Lock Brake System Non-Petroleum Based Powertrain Malfunction Speed Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 9 Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System Engine Air Filter Passenger Compartment Jack Air Filter Low Tire Pressure Check Fuel Cap Warning 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 10: Instrument Cluster

    Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 11 ON, continues to flash or remains on, have the system serviced immediately by your authorized dealer. A chime will also sound when a malfunction in the supplemental restraint system has been detected. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 12 Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators flash faster, check for a burned out bulb. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 13: Gauges

    Parking brake ON: Sounds when the parking brake is left ON and driven. If the warning stays on after the park brake is off, contact your authorized dealer as soon as possible. GAUGES Speedometer: Indicates the current vehicle speed. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 14 Odometer: Registers the total miles (kilometers) of the vehicle. Refer to Message Center in the Driver Controls chapter on how to switch the display from Metric to English. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 15 (this represents the trip mode). Press the control again to select Trip A and Trip B features. Press and hold the RESET button for two seconds to reset. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 16: Entertainment Systems

    The system offers an advanced speaker system, amplifiers, subwoofer and equalization. 1. Memory presets: To set a station: Select frequency band AM/FM1/FM2; tune to a station, press and hold a preset button until 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 17 The announcement categories are as follows: • Alert: Searches for RBDS stations actively broadcasting important messages relating to weather or government emergencies. • Test: Searches for RBDS stations actively broadcasting a test message. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 18 In CD/MP3 mode, press to pause the playing media. PAUSE will appear in the display. Press again to return to the playing media. 7. SEEK : Press to access the next strong station or track. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 19 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Dirty, warped or damaged CDs, irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
  • Page 20 CD/CD player care: • Handle discs by their edges only. Never touch the playing surface. • Inspect discs before playing. Clean only with an approved CD cleaner and wipe from the center out. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 21 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Dirty, warped or damaged CDs, irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.

  • Page 22: Climate Controls

    Passenger heated seat: Press to turn on the passenger side heated seat. Press once for full heat (two lights above passenger heated seat control will be illuminated). Press a second time to select low heat 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 23 To return to automatic fan operation, press AUTO. 11. OFF: Outside air is shut out and the fan will not operate. 12. Driver’s side temperature control: Press to increase/decrease the temperature in the vehicle cabin. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 24 DATC system. Allows the passenger to choose and control a different temperature than the driver, if desired. Rear defroster: Press to defrost the rear window. Refer to the Rear window defroster section in this chapter for more information. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 25 Press a third time to select low cool (one light). Press a fourth time to disengage the feature (all lights will be off). Note: The driver cooled seat will turn off automatically after 30 minutes of use. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 26 • Remove any snow, ice or leaves from the air intake area at the base of the windshield. • To improve the A/C cool down, drive with the windows slightly open for 2-3 minutes after start up or until the vehicle has been “aired out.” 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 27 To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 28: Rear Window Defroster

    This may cause damage to the heated grid lines and will not be covered by your warranty. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 29: Lights

    2. Turn the headlamp switch to 3. Turn the ignition switch to RUN and then back to LOCK. 4. Turn the headlamp switch to the autolamp position. The headlamps will turn on. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 30 The Daytime Running Lamp (DRL) system does not activate the tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 31 Certain displays like the message center and the climate control unit do not change with the dimmer control till the dash-mounted sensor senses full night conditions. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 32 The top of the high intensity area should touch the horizontal reference line, if not, the beam will need to be adjusted using the next step. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 33: Turn Signal Control

    • Push up to activate the right turn signal. INTERIOR LAMPS Dome lamps and map lamps The map lamps are located on the overhead console. Press the controls to turn on the lamps. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 34: Bulb Replacement

    Trade Function Number of bulbs number Headlamp high beam H11LL (HID Headlamp low beam optional) Front park/turn signal 3457AK lamp (amber) Front redundant park 168 NA lamp *Rear sidemarker lamp *Stop/tail lamp 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 35 2. Reach over the front bolster. 3. Disengage top of flexible washer bottle filler neck from snap strap attachment and position it to gain access path to the high beam bulb (Passenger Side Only). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 36 Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 37 2. Remove the vertical shield from the bolster by disengaging the S-shaped clip and rotate it up in a clockwise direction. (Driver’s side only) 3. Remove the AirTube from the air filter assembly. (Driver’s side only). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 38 Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 39 1. Make sure headlamp switch is in OFF position, then open the hood. 2. Remove the vertical shield from the bolster by disengaging the S-shaped clip and rotate it up in a clockwise direction. (Driver’s side only) 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 40 10. After the new bulb is installed, carefully let the bulb socket dangle downward near the lamp housing. 11. From the exterior wheel well area reach arm through splash shield opening to install bulb socket with new bulb. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 41 4. Remove the vertical shield from the bolster by disengaging the S-shaped clip and rotate it up in a clockwise direction. (Driver’s side only) 5. Remove the AirTube from the air filter assembly. (Driver’s side only). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 42 Trunk Side Panel when pulling it out from the Luggage Scuff Plate is at it’s bottom edge where that edge meets the exposed sheet metal of the trunk floor. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 43 5. Install the bulb socket into the lamp assembly by rotating it clockwise. 6. Carefully reposition the trim back to its original position and secure the retainers. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 44 After removing to allow free access to the front fog lamp bulb and electrical wire harness, the splash shield flap should be able to be repositioned. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 45 3. Rotate the harness/bulb assembly counterclockwise, to remove from the fog lamp. 4. Carefully disconnect the bulb from the harness assembly via the two snap clips. Install the new bulb in reverse order. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 46: Driver Controls

    (if equipped with Autolamp feature) The exterior lamps will turn on with the ignition on, headlamp control in the Autolamp position and the windshield wipers are turned on (for a fixed period of time). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 47: Steering Wheel Adjustment

    Rotate the visor towards the side window and extend it rearward for additional sunlight coverage. Note: To stow the visor back into the headliner, visor must be retracted before moving it back towards the windshield. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 48 The storage compartment may be used to secure sunglasses or a similar object. CLOCK Press the right (+) control to move the time display forwards. Press the left (-) control to move the time display backwards. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 49 To prevent the battery from being discharged, do not use the power point longer than necessary when the engine is not running. Always keep the power point caps closed when not being used. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 50: Power Windows

    Push the switch completely down to the second detent and release quickly. The window will open fully. Momentarily press the switch to any position to stop the window operation. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 51 To lock out all the window controls (except for the driver and front passenger) press the right side of the control. Press the left side to restore the window controls. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 52: Mirrors

    2. Move the control in the direction you wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 53: Speed Control

    Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release 2. Accelerate to the desired speed. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 54 Press the RESUME control and release it. This will automatically return the vehicle to the previously set speed. The RESUME control will not work if the vehicle speed is not faster than 30 mph (48 km/h). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 55 1 mph (1.6 km/h). • Depress the brake pedal until the desired vehicle speed is reached and press the SET control. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 56 • Press MEDIA to select AM, FM1, FM2, or CD. In Radio mode: • Press to access the next/previous preset station. In CD mode: • Press to listen to the next track on the disc. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 57: Moon Roof

    You can move the glass panel of the moon roof back to open or tilt up (from the closed position) to ventilate the vehicle. Do not let children play with the moon roof or leave children unattended in the vehicle. They may seriously hurt themselves. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 58 With accessory delay, the window switches, audio system, and moon roof (if equipped) may be used for up to 10 minutes after the ignition switch is turned to the 1 (LOCK) (OFF) position or until any door is opened 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 59 ACC position for programming and/or operation of the HomeLink . It is also recommended that a new battery be placed in the hand-held transmitter of the device being programmed to HomeLink for quicker training and accurate transmission of the radio-frequency signal. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 60 6. At the garage door opener receiver (motor-head unit) in the garage, locate the “learn” or “smart” button (usually near where the hanging antenna wire is attached to the unit). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 61 HomeLink . The indicator light will flash slowly and then rapidly after HomeLink accepts the radio frequency signal. • Proceed with Step 4 in the “Programming” section. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 62 2. The indicator light will begin to flash after 20 seconds. Without releasing the HomeLink button, follow Step 2 in the “Programming” section. For questions or comments, contact HomeLink at www.homelink.com or 1–800–355–3515. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 63: Message Center

    • Trip Odometer A or B • Distance to Empty • Average Fuel Economy • Average Speed • Compass • Trip Elapsed Drive Time 1 or 2 Odometer/Trip odometer Refer to Gauges in the Instrument Cluster chapter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 64 Seconds in order to reset the function) after setting the speed control to get accurate highway fuel economy readings. For more information refer to Fuel Information in the Maintenance and Specifications chapter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 65 Slowly drive the vehicle in a circle (less than 3 mph [5 km/h]) until the CAL indicator changes to display compass heading. This may take up to 3 circles to complete calibration. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 66 (less than 3 mph [5 km/h]) until the CIRCLE SLOWLY TO CALIBRATE indicator changes to CALIBRATION COMPLETED. This will take up to three circles to complete calibration. 10. The compass is now calibrated. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 67 The sequence of the system check report is as follows: 1. DOORS CLOSED 2. ENGINE TEMPERATURE 3. CHARGING SYSTEM 4. OIL PRESSURE 5. BRAKE FLUID LEVEL 6. EXTERIOR LAMPS 7. FUEL LEVEL 8. DISTANCE TO EMPTY 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 68 System warnings alert you to possible problems or malfunctions in your vehicle’s operating systems. In the event of a multiple warning situation, the message center will cycle the display to show all warnings by displaying each one for several seconds. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 69 Check right headlamp (if equipped) Check LF turn lamp Check RF turn lamp Check LR turn lamp Check RR turn lamp Integrated key programming Maximum number of Integrated Keys status exceeded 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 70 INTEGRATED KEY PROGRAMMING STATUS. Displayed when an attempt is made to program a fifth Integrated Key to the Remote Key Entry System. For more information on Integrated Key, refer to Locks and Security chapter in this manual. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 71 Driver Controls INTERIOR TRUNK CONTROL Press the remote trunk release control on the instrument panel to the left of the steering wheel. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 72: Locks And Security

    Always carry a spare key with you in case of an emergency. For more information regarding programming replacement IKTs, refer to the SecuriLock passive anti-theft system section later in this chapter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 73 To gain more leverage when rotating the IKT in the ignition lock cylinder, you can readjust the location of your thumb to grasp the IKT on the outer edge next to the control. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 74: Locks

    Integrated Keyhead Transmitter. If both front doors are closed, the vehicle can be locked from any method, regardless of whether the key is in the ignition or not. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 75 7. Turn the ignition from the 3 (RUN) position to the 1 (LOCK) position. The horn will chirp one time to confirm the programming mode has been exited. Repeat the procedure to turn the feature on or off. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 76 Adults are advised to familiarize themselves with the operation and location of the release handle. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 77 FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 78 1 (LOCK) position. If there are problems with the remote entry system, make sure to take ALL Integrated Keyhead Transmitters with you to the authorized dealer in order to aid in troubleshooting the problem. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 79 Note: If any door or the trunk is not closed, or if the hood is not closed in vehicles equipped with the perimeter alarm feature, the horn will chirp twice and the lamps will not flash. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 80 4. Press the set button again. 5. Within 5 seconds, press a button on the associated Integrated Keyhead Transmitter. Deactivating the memory feature To deactivate this feature: 1. Press the SET control on the driver’s door panel. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 81 5. Snap the battery cover back onto the key. Note: Replacement of the battery will not cause the IKT to become deprogrammed from your vehicle. The IKT should operate normally after battery replacement. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 82 • the vehicle is locked using the keyless entry keypad, or • after 25 seconds of illumination. Note: On some vehicles, the perimeter lamps illuminated entry feature will not activate in daylight conditions. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 83 (and the exterior mirror puddle lamps, if equipped) will illuminate. The lights will turn off if all the doors remain closed and • 25 seconds elapse, or • the key is inserted in the ignition. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 84 1. Enter the factory set code. 2. Within five seconds press the 1 • 2 on the keypad. 3. Enter your personal 5-digit code. Each number must be entered within five seconds of each other. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 85 • one minute of keypad inactivity. • pressing the UNLOCK control on the remote entry transmitter portion of your Integrated Keyhead Transmitter. • the ignition is turned to the 3 (RUN) position. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 86 • the driver door is opened within 10 minutes of the ignition being transitioned to the 1 (LOCK) or 2 (ACC) position. Note: The doors will not autounlock if the vehicle has been electronically locked before the driver door is opened. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 87 (one short and one long chirp) if autolock was activated. 7. Turn the ignition to the 1 (LOCK) position. The horn will chirp once to confirm the procedure is complete. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 88 3. Turn the ignition from the 3 (RUN) position to the 1 (LOCK) position. 4. Press the power door unlock control on the door panel three times. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 89: Anti-Theft System

    The authorized dealer can program your spare IKTs to your vehicle or you can program the IKTs yourself. Refer to Programming spare Integrated Keyhead Transmitters for instructions on how to program the coded key. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 90 Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
  • Page 91 • If two previously programmed coded keys are not available, you must take your vehicle to your authorized dealer to have the spare key(s) programmed. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 92 Steps 1 through 8. If failure repeats, bring your vehicle to your authorized dealer to have the new key(s) programmed. To program additional new unprogrammed key(s), wait twenty seconds and then repeat this procedure from Step 1. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 93 Each door, the hood or the trunk is armed individually, and if any are open, they must be closed for the system to enter the 20 second countdown. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 94 • Any door, the hood or the trunk is opened without using the door key, keypad or the remote entry transmitter portion of your IKT. • The ignition is turned to the 3 (ON) position with an invalid SecuriLock key. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 95: Seating And Safety Restraints

    Adjust your head restraint so that it is located directly or as close as possible behind your head. The head restraints can be moved up by pulling up on the head restraint. Push release button to lower head restraint. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 96 Failure to follow these instructions may interfere with the front passenger seat sensing system. The control is located on the outboard side of the seat cushion. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 97 Press the switch in the direction of the arrows to move the seat forward, backward, up or down. Power recline Press the control to recline the seatback forward or rearward. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 98 Heated seats and climate controlled seats (if equipped) operation The controls for the climate controlled seats are located on the dual electronic automatic temperature control (DEATC) system. Refer to Climate controls for more information. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 99 To remove an air filter: • Remove key from ignition. • Push up on the outside rigid edge of the filter and rotate toward the front of the vehicle once tabs are released. • Remove filter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 100 REAR SEATS Split-folding rear seatbacks One or both rear seatbacks can be folded down to provide additional cargo space. To lower the seatback(s), pull the release handle(s) located inside the trunk. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 101 An unlatched seat may become dangerous in the event of a sudden stop or collision. Make sure that the safety belts for the rear center passenger is properly routed over the rear seatback. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 102: Safety Restraints

    • Restraint system warning light and back-up tone. • The electrical wiring for the airbags, crash sensor(s), safety belt pretensioners, front safety belt usage sensors, driver seat position sensor, front passenger sensing system, and indicator lights. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 103 The system is designed to help protect smaller drivers sitting close to the driver airbag by providing a lower airbag output level. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 104 This information allows your Personal Safety System to tailor the airbag deployment and safety belt pretensioner activation depending upon safety belt usage. Refer to Safety belt section in this chapter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 105 If any of these things happen, even intermittently, have the Personal Safety System serviced at an authorized dealer immediately. Unless serviced, the system may not function properly in the event of a collision. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 106 Never swing the safety belt around your neck over the inside shoulder. 3) Never use a single belt for more than one person. Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 107 Failure to inspect and replace if necessary the Belt and Retractor assembly after an accident could increase the risk of injury in a collision. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 108 • Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 109 How to disengage the automatic locking mode Ford Motor Company recommends that all passenger safety belt assemblies and attaching hardware should be inspected by an authorized dealer after any collision to verify that the automatic locking retractor feature for child seats is still working properly.
  • Page 110 The driver’s safety belt is The safety belt warning light and buckled before the ignition indicator chime remain off. switch is turned to the ON position... 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 111 6 seconds every 30 km/h) and 1-2 minutes have seconds, repeating for approximately elapsed since the ignition 5 minutes or until the safety belts are switch has been turned to buckled. ON... 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 112 BeltMinder reminds us to take a few seconds to buckle up. “Safety belts don’t work” Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 113 30 seconds. Confirmation is not given for the one time disable. Deactivating/activating the BeltMinder feature The driver and front passenger BeltMinder are deactivated/activated independently. When deactivating/activating one seating position, do not buckle the other position as this will terminate the process. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 114 • This will disable the BeltMinder feature for that seating position if it is currently enabled. As confirmation, the safety belt warning light will flash 4 times per second for 3 seconds. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 115 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.

  • Page 116: Airbags

    National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 10 inches (25 cm) between an occupant’s chest and the driver airbag module. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 117 (including frame, bumper, front end body structure and tow hooks) may affect the performance of the airbag system, increasing the risk of injury. Do not modify the front end of the vehicle. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 118 Rather, it means the forces were not of the type sufficient to cause activation. Front airbags are designed to activate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts unless the collision causes sufficient longitudinal deceleration. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 119 • driver and passenger airbag modules (which include the inflators and airbags) • seat-mounted side airbags (if equipped). Refer to Seat-mounted side airbag system later in this chapter • safety belt pretensioners • one or more impact and safing sensors 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 120 • the system determines that a small child is present in a booster seat, • a front passenger takes his/her weight off of the seat for a period of time, 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 121 • When the front passenger sensing system enables the front passenger frontal airbag (may inflate), the indicator lamp will be unlit and stay unlit. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 122 Always sit upright against your seatback, with your feet on the floor. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 123 The person in the front passenger seat may appear heavier or lighter due to the conditions described in the list above. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 124 If it is necessary to modify an advanced front airbag system to accommodate a person with disabilities, contact the Ford Customer Relationship Center at the phone number shown in the Customer Assistance section of this Owner’s Guide.
  • Page 125 Do not lean your head on the door. The side airbag could injure you as it deploys from the side of the seatback. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 126 The fact that the airbags did not inflate in a collision does not mean that something is wrong with the system. Rather, it means the forces were 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 127 If any of these things happen, even intermittently, have the SRS serviced at an authorized dealer immediately. Unless serviced, the system may not function properly in the event of a collision. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 128 See your authorized dealer. Do not attempt to service, repair, or modify the airbag supplemental restraint system, its fuses, or the seat cover on a seat containing an airbag. See your authorized dealer. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 129 The side air curtains are mounted to the sheet metal above the first and second row seats. In certain lateral collisions, the air curtain and 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 130 The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to the Airbag readiness section in the Instrument cluster chapter. Routine maintenance of the airbag is not required. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 131: Child Restraints

    Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 132 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
  • Page 133 Either type can be used at any seating position equipped with lap/shoulder belts if your child is over 40 lb. (18 kg). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 134 Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 135 60 lb (27 kg) in a child restraint, and to provide upper torso restraint for children up to 80 lb (36 kg) using an upper torso harness and a belt-positioning booster. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 136 Seating and Safety Restraints Ford Motor Company recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors. For more information on top tether straps and anchors, refer to Attaching safety seats with tether straps in this chapter.
  • Page 137 Make sure the tongue is latched securely by pulling on it. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 138 (you should not be able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat Steps 2 through 9. Check to make sure the child seat is properly secured before each use. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 139 For vehicles with adjustable head restraints, route the tether strap under the head restraint and between the head restraint posts, otherwise route the tether strap over the top of the seatback. 3. Locate the correct anchor for the selected seating position. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 140 This type of child seat eliminates the need to use safety belts to attach the child seat. For forward-facing child seats, the tether strap must also be attached to the proper tether anchor. See Attaching safety seats with tether straps in this chapter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 141 Follow the child seat manufacturer’s instructions to properly install a child seat with LATCH attachments. Attach LATCH lower attachments of the child seat only to the anchors shown. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 142 Also try to tug the seat forward. Check to see if the anchors hold the seat in place. If the safety seat is not anchored properly, the risk of a child being injured in a crash greatly increases. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 143: Tires, Wheels And Loading

    10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford Motor Company to give you the following information about tire grades exactly as the government has written it.
  • Page 144 • Standard load: A class of P-metric or Metric tires designed to carry a maximum load at 35 psi [37 psi (2.5 bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tire’s load carrying capability. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 145 At least once a month and before long trips, inspect each tire and check the tire pressure with a tire gauge (including spare, if equipped). Inflate all tires to the inflation pressure recommended by Ford Motor Company. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 146 Always inflate your tires to the Ford recommended inflation pressure even if it is less than the maximum inflation pressure information found on the tire. The Ford recommended tire inflation pressure is found on the Safety Compliance Certification Label or Tire Label which is located on the B-Pillar or the edge of the driver’s door.
  • Page 147 Check for holes or cuts that may permit air leakage from the tire and make necessary repairs. Also inspect the tire sidewalls for 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 148 Heat caused by hot climates or frequent high loading conditions can accelerate the aging process. You should replace the spare tire when you replace the other road tires due to the aging of the spare tire. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 149 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
  • Page 150 Front wheel drive (FWD) vehicles and those with an independent rear suspension (if equipped) may require alignment of all four wheels. The tires should also be balanced periodically. An unbalanced tire and wheel assembly may result in irregular tire wear. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 151 Note: After having your tires rotated, inflation pressure must be checked and adjusted to the vehicle requirements. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 152 You may find this information in your Owner’s Guide. If not, contact a local tire dealer. Note: You may not find this information on all tires because it is not required by federal law. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 153 This information is used to contact customers if a tire defect requires a recall. 9. M+S or M/S: Mud and Snow, or AT: All Terrain, or AS: All Season. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 154 The cold inflation pressure should never be set lower than the recommended pressure on the vehicle label. The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 155 4. Maximum Load Single lb. (kg) at psi (kPa) cold: Indicates the maximum load and tire pressure when the tire is used as a single; defined as two tires (total) on the rear axle. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 156 B-Pillar or the edge of the driver’s door. Refer to the payload description and graphic in the Vehicle loading — with and without a trailer section. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 157: Vehicle Loading

    It does not include passengers, cargo, or optional equipment. Vehicle Curb Weight – is the weight of your new vehicle when you picked it up from your authorized dealer plus any aftermarket equipment. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 158 Overloading or improperly loading your vehicle can contribute to loss of vehicle control and vehicle rollover. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 159 Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 160 Exceeding the Safety Compliance Certification Label vehicle weight rating limits could result in substandard vehicle handling or performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 161 In metric units, the calculation would be: 635 kg — (5 x 99 kg) — (5 x 13.5 kg) = 635 — 495 — 67.5 = 72.5 kg. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 162: Trailer Towing

    In case of roadside emergency with a disabled vehicle, please refer to the Wrecker towing section in the Driving chapter. These guidelines are designed to ensure that your transmission is not damaged due to insufficient lubrication. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 163 Do not tow your All Wheel Drive vehicle with any wheels on the ground as vehicle or transaxle damage may occur. It is recommended to tow your vehicle using a car-hauling trailer. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 164: Driving

    10 minutes of moderate driving or idling. Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 165 Seating and Safety Restraints chapter. 2. Make sure the headlamps and electrical accessories are off. • Make sure the parking brake is set. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 166 1. Turn the key to 3 (RUN) without turning the key to 4 (START). 2. Turn the key to 4 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 167 The heater can be plugged in the night before starting the vehicle. To reduce the risk of electrical shock, do not use your heater with ungrounded electrical systems or two-pronged (cheater) adapters. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 168: Brakes

    Even when the ABS is disabled and the ABS light is on, normal braking is still effective. (If your BRAKE BRAKE warning lamp illuminates with the parking brake released, have your brake system serviced immediately.) 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 169 P (Park). If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your authorized dealer as soon as possible. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 170: Traction Control™/Advancetrac

    If a system fault is detected, the traction control active light will illuminate, the Traction Control button will not turn the system on or off and your vehicle should be serviced by an authorized dealer. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 171: Transmission Operation

    This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the RUN position unless brake pedal is depressed. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 172 If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your authorized dealer as soon as possible. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 173 R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 174 Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 175: Roadside Emergencies

    (60,000 km), whichever occurs first on Ford and Mercury vehicles, and four years or 50,000 miles (80,000 km) on Lincoln vehicles. Roadside assistance will cover: • a flat tire change with a good spare (except Ford GT which has a tire inflation kit) • battery jump start •...

  • Page 176: Hazard Flasher Switch

    1–800–241–3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1–800–241–3673;...

  • Page 177: Fuel Pump Shut-Off Switch

    Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 178: Passenger Compartment Fuse Panel

    The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove a fuse use the fuse puller tool provided on the fuse panel cover. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 179 Puddle lamps, Trunk lamp, Glove box lamp, Rear power windows Parklamps, License plate lamps — Not used — Not used — Not used Rear window defroster Heated mirrors Starter coil, PCM High beams 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 180 7.5A PATS Transceiver, Brake shift interlock solenoid, Brake pedal switch 7.5A Cluster, Climate control head units ABS/Traction Control, Heated seats, Compass 30A Circuit Rear p ower windows, Delayed Breaker accessory (SJB fuse12) 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 181 Fuse Amp Power Distribution Box Location Rating Description 60A*** SJB power feed (fuses 12, 13, 14, 15, 16, 17, 18, C/B) 40A** Powertrain power — Not used 40A** Blower motor — Not used 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 182 15A* LH HID Low beam 15A* RH HID Low beam — Not used 60A*** Engine cooling fan 30A** Fuel pump relay feed 30A** Passenger power seat 30A** Driver power seat 20A** Moonroof 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 183 Full ISO Relay Fuel pump Full ISO Relay Blower motor Full ISO Relay — Not used — Not used Diode Fuel pump — Not used Circuit Breaker Spare *Mini fuses **A1 fuses ***A3 fuses 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 184: Changing Tires

    Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
  • Page 185 • Comfort and noise • Ground clearance and parking at curbs • Winter weather driving capability • Wet weather driving capability • All-Wheel driving capability (if applicable) • Load leveling adjustment (if applicable) 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 186 Before changing the tire: 1. Park on a level surface. 2. Activate the hazard flashers. 3. Place the gearshift lever in P (Park). 4. Set the parking brake. 5. Turn off the ignition. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 187 Note: Passengers should not remain in the vehicle when the vehicle is being jacked. 1. Block both the front and rear of the wheel diagonally opposite the flat tire. For example, if the left front tire is flat, block the right rear wheel. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 188 If you are using the temporary tire, the lug nut washers will not appear to be flush with the rim. This is normal only when using the temporary spare tire. 6. Lower the wheel by turning the jack handle counterclockwise. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 189: Lug Nut Torque

    Bolt size Wheel lug nut torque* lb. ft. N•m M12 x 1.5 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 190: Jump Starting

    Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 191 Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 192 A spark may cause an explosion of the gases that surround the battery. 5. Ensure that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 193 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 194 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 195: Wrecker Towing

    It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. If the vehicle is towed by other means or incorrectly, vehicle damage may occur.

  • Page 196: Customer Assistance

    Relationship Center at 1-800-521-4140. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the authorized dealer could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealer to help you.
  • Page 197 If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the authorized dealer could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealer to help you.
  • Page 198 Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the BBB...
  • Page 199 You are not bound by the decision but may choose to accept it. If you choose to accept the BBB AUTO LINE decision then Ford must abide by the accepted decision as well. If the arbitrator has decided in...
  • Page 200 United States and Canada, provided by a network of more than 4,600 participating authorized dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this...
  • Page 201 The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel.

  • Page 202: Reporting Safety Defects (U.s. Only)

    Obtaining a French owner’s guide French Owner’s Guides can be obtained from your authorized dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. REPORTING SAFETY DEFECTS (U.S. ONLY)

  • Page 203: Cleaning

    • Never use abrasive materials such as steel wool or plastic pads as they can scratch the chrome surface. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 204 • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Motorcraft Bug and Tar Remover (ZC-42), available from your authorized dealer. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 205 • Cover the highlighted areas to prevent water damage when cleaning the engine. • 3.0L DOHC engine • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 206 Do not use sharp objects, such as a razor blade, to clean the inside of the rear window or to remove decals, as it may cause damage to the rear window defroster’s heated grid lines. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 207 Do not use cleaning solvents, bleach or dye on the vehicle’s safety belts, as these actions may weaken the belt webbing. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 208 FORD AND LINCOLN MERCURY CAR CARE PRODUCTS Your Ford or Lincoln Mercury authorized dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs;...
  • Page 209 Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (U.S. only) (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (ZC-23) Motorcraft Vinyl Cleaner (Canada only) (CXC-93) Motorcraft Vinyl Conditioner (Canada only) (CXC-94) Motorcraft Wheel and Tire Cleaner (ZC-37–A) 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 210: Maintenance And Specifications

    2. Block the wheels. To reduce the risk of vehicle damage and/or personal burn injuries do not start your engine with the air cleaner removed and do not remove it while the engine is running. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 211 2. Go to the front of the vehicle and release the auxiliary latch that is located under the front center of the hood. 3. Lift the hood and support it with the prop rod. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 212: Engine Compartment

    4. Transmission fluid dipstick 5. Battery 6. Power distribution box 7. Air filter assembly 8. Coolant bleed valve 9. Engine oil dipstick 10. Engine oil filler cap 11. Windshield washer fluid reservoir 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 213 2. Attach the new wiper to the wiper arm and press it into place until a click is heard. Replace wiper blades at least once per year for optimum performance. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 214: Engine Oil

    3. Set the parking brake and ensure the gearshift is securely latched in P (Park). 4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove the engine oil level indicator (dipstick). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 215 DO NOT ADD OIL. • If the oil level is below this mark, engine oil must be added to raise the level within the normal operating range. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 216 5. Fully install the engine oil filler cap by turning the filler cap clockwise until it stops. To avoid possible oil loss, DO NOT operate the vehicle with the engine oil level indicator and/or the engine oil filler cap removed. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 217 Change your engine oil according to the appropriate schedule listed in the scheduled maintenance information. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises of knock may be experienced.

  • Page 218: Battery

    Lift the battery with a battery carrier or with your hands on opposite corners. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 219 If the battery has been disconnected or a new battery has been installed, the clock and radio settings must be reset once the battery is reconnected. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 220: Engine Coolant

    50–50 mixture of coolant and water provides the following: • Freeze protection down to -34°F (-36°C). • Boiling protection up to 265°F (129°C). • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 221 Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 222 Refer to the Cooling section of the Workshop Manual. • Do not add/mix an orange-colored, extended life coolant such as Motorcraft Specialty Orange Engine Coolant, meeting Ford specification WSS-M97B44-D, with the factory-filled coolant. Mixing Motorcraft Specialty Orange Engine Coolant or any orange-colored extended life product with your factory filled coolant can result in degraded corrosion protection.
  • Page 223 Refer to the Checking engine coolant section. If the concentration is not 50/50 (protection to –34° F [–36° C]), drain some coolant and adjust the concentration. It may take several drains and additions to obtain a 50/50 coolant concentration. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 224 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
  • Page 225 • The engine power will be limited. • The air conditioning system will be disabled. Continued operation will increase the engine temperature and the engine will completely shut down, causing steering and braking effort to increase. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 226: Fuel Information

    The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 227 • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors, or skin contact could cause an adverse reaction. In sensitive individuals, serious personal injury or sickness may result. If fuel is 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 228 • DO NOT use a device that would hold the fuel pump handle in the fill position. Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/4 turn on/off feature. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 229 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
  • Page 230 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse effect on powertrain components.
  • Page 231 • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same direction each time you fill up. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 232 • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% less fuel than traveling at 65 mph [105 km/h]). 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 233 • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Close windows for high speed driving. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 234 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
  • Page 235 No additional vehicle service is required. If the indicator remains on, have your vehicle serviced at the first available opportunity. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 236 5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN and MAX lines. Be sure to put the cap back on the reservoir. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 237 Allow sufficient time for each gear to engage (approximately 10–15 seconds in each position). 4. Move the gearshift lever to P (Park) and leave the engine running. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 238 Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 239: Air Filter(S)

    Changing the air filter element 1. Release the clamps that secure the air filter housing cover. 2. Carefully separate the two halves of the air filter housing. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 240: Part Numbers

    PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.

  • Page 241: Refill Capacities

    Between MIN fluid MERCON ATF and MAX on reservoir Engine coolant Motorcraft 9.72 quarts Premium Gold (9.2L) Engine Coolant (yellow-colored) Transmission Premium 6–speed 7.4 quarts fluid Automatic automatic (7.0L) Transmission transaxle Fluid 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 242: Lubricant Specifications

    Washer Concentrate Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C930-A and the API Certification mark. Add the coolant type originally equipped in your vehicle. Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler.
  • Page 243 Penetrating and Lock Lubricant Power steering Motorcraft XT-2-QDX MERCON fluid MERCON ATF Automatic Motorcraft XT-8-QAW WSS-M2C924-A transaxle fluid Premium Automatic Transmission Fluid Windshield Premium ZC-32-A WSB-M8B16–A2 washer fluid Windshield Washer Concentrate 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 244: Engine Data

    Inches (mm) (1) Overall length 190.5 (4839) (2) Overall width 72.2 (1835) (3) Overall height 55.9 (1419) (4) Wheelbase 107.3 (2727) (5) Track - Front 61.6 (1565) (5) Track - Rear 61.3 (1558) 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 245 Maintenance and Specifications 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 246 Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure (B-Pillar) by the trailing edge of the driver’s door or the edge of the driver’s door. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 247 2. Brake system / Gross Vehicle Weight Rating (GVWR) / Restraint System 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 248 TRANSMISSION/TRANSAXLE CODE DESIGNATIONS You can find a transmission/transaxle code on the Safety Compliance Certification Label. The following table tells you which transmission or transaxle each code represents. Description Code 6–Speed Automatic Transaxle Aisin F21 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 249: Accessories

    GENUINE LINCOLN ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Lincoln Accessories are available for your vehicle through your local Lincoln or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
  • Page 250 • Electrical or electronic accessories or components that are added to the vehicle by the authorized dealer or the owner may adversely affect battery performance and durability. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

  • Page 251: Index

    ......206 washing ........203 waxing ........204 wheels ........204 Battery ........218 wiper blades ......206 acid, treating emergencies ..218 Climate control (see Air jumping a disabled battery ..190 conditioning or Heating) ..22, 24 maintenance-free ....218 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 252 ......241 Cupholder(s) ......102 service points ......212 starting after a collision ..177 Customer Assistance ....175 Ford Extended Service Plan ...200 Engine block heater ....167 Getting assistance outside Engine oil ........214 the U.S. and Canada ....201 change oil soon warning, Getting roadside assistance ...175...
  • Page 253 ......31 high beam .........31 replacing bulbs ......35 turning on and off ....29 Lamps Heating autolamp system .......29 heating and air conditioning bulb replacement system .........22, 24 specifications chart ....34 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 254 Roadside assistance ....175 Moon roof ......57, 79 Motorcraft parts ..208, 226, 240 Safety Belt Maintenance ..115 Navigation system .......21 Safety belts (see Safety restraints) ....102, 106–110 Octane rating ......230 Safety Canopy ......125 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 255 ....71, 80 Starting your vehicle ..164–166 Turn signal ........33 jump starting ......190 Steering speed sensitive .......171 Vehicle dimensions ....244 Steering wheel Vehicle Identification Number controls ........56 (VIN) ..........247 tilting .........47 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
  • Page 256 Ventilating your vehicle ...167 Windshield washer fluid and wipers ..........46 checking and adding fluid ..213 Warning lights (see Lights) ..10 replacing wiper blades ...213 Washer fluid ......213 Wrecker towing ......195 Water, Driving through .....174 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)

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