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Owner's Manual
EN31220 - ePOWER Charger 12V / 20Amp
EN31240 - ePOWER Charger 12V / 40Amp
EN31260 - ePOWER Charger 12V / 60Amp
EN32430 - ePOWER Charger 24V / 30Amp

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Summary of Contents for Enerdrive ePOWER Charger EN31220

  • Page 1: Appendix

    Owner’s Manual EN31220 - ePOWER Charger 12V / 20Amp EN31240 - ePOWER Charger 12V / 40Amp EN31260 - ePOWER Charger 12V / 60Amp EN32430 - ePOWER Charger 24V / 30Amp...
  • Page 2: Appendix

    Important Please be sure to read and save the entire manual before using your Enerdrive ePOWER Battery Charger. Misuse may result in damage to the unit and/or cause harm or serious injury. Read manual in its entirety before using the unit and save manual for future reference.
  • Page 3 Exclusions For Documentation And Product Usage 1. Unless specifically agreed to in writing, Enerdrive Pty Ltd : makes no warranty as to the accuracy, sufficiency or suitability of any technical or other information provided in its manuals or other documentation 2.
  • Page 4: Table Of Contents

    Running The ePOWER Battery Charger With Portable Generators Battery Wiring: Connecting The Batteries The Right Way 5. UNIT OPERATION Understanding The Charging Mechanism For Charging GEL, AGM And Flooded Batteries For Charging Lithium Batteries Page 4 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 5 Procedure To Equalize Flooded Battery Understanding The Silent Mode Function Understanding The Protection Features Charging A Dead Battery Understanding The Error Codes 6. SPECIFICATIONS 7. WARRANTY Two Year Limited Warranty Return and/or Repair Policy Limitations 8. Appendix 1 9. Appendix 2 www.enerdrive.com.au Page 5...
  • Page 6: Introduction

    Each time, before using the Enerdrive Charger , READ ALL instructions and cautionary markings on or provided with the battery charger, and all appropriate sections of this guide. The Enerdrive ePOWER Battery Charger contains no user serviceable parts. Opening up the charger will void product warranty.
  • Page 7 Battery charger must be plugged in to an earthed and Australian Standards compliant mains supply. If the units power cable is damaged, replace the cable immediately. www.enerdrive.com.au Page 7...
  • Page 8: Product Description

    Not to be operated or used by children. 2. PRODUCT DESCRIPTION The Enerdrive ePOWER Battery Charger package includes the items listed below. • ePOWER Battery Charger • Battery Temperature Sensor (7.5 Meter Cable) •...
  • Page 9: Understanding The Unit

    3. UNDERSTANDING THE UNIT The Enerdrive ePOWER Battery Charger is a fully automatic multistage battery charger with the ability to charge 3 separate battery banks. When first connected to an AC power source, the charger will check all three battery banks before charging commences. The ePOWER Battery Charger operates on an isolated charging design where battery bank one is separate from battery bank two and three.
  • Page 10: Silent Mode

    Battery Positive Bank 1 Silent Mode A unique feature of the Enerdrive ePOWER Battery Charger is the ability to disable the cooling fan for total silent operation at night or whenever required. This setting is manually activated via the display and remains active for a period of 12 hours, or until manually deactivated.
  • Page 11: Multistage Charging Process

    As dictated by battery manufacturer’s recommendations, deep cycle batteries require a multistage charge sequence for perfect, fast and accurate charging. Enerdrive multistage smart chargers delivers four primary charge stages. Stage 1 – Bulk or Boost charge; The battery is charged at full rated output current of the charger until the battery reaches its final charging voltage, known as its absorption voltage.
  • Page 12: Smart Charging Feature

    Stage 4- Maintenance stage is a regular timed recharge (or return to bulk stage). The Enerdrive ePOWER Battery Charger switches the charger from float to boost after 7 days of constant operation to ensure the battery banks remain active. Smart Charging Feature The ePOWER Battery Charger will regulate its output based on the loads connected to your battery banks.
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  • Page 14: Battery Charger Voltage

    Min 10Ah Min 10Ah Min 10Ah Min 20Ah Min 20Ah Min 40Ah Min 20Ah Min 30Ah Min 40Ah Min 80Ah Min 30Ah Min 40Ah Min 80Ah Min 120Ah Min 60Ah Page 14 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 15: Installing The Charger

    4. INSTALLING THE CHARGER WARNING Enerdrive recommends that all wiring be done by a skilled technician to ensure adherence to the best practice standards for on-board DC electrical installations. Failure to follow these instructions can damage the unit and could also result in personal injury or loss of life.
  • Page 16 • Drill the 4 fixing holes and place the Charger in position and fasten the unit to the mounting surface. Note: EN31260 and EN32430 have the same dimensions. Page 16 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 17: Chassis Grounding Connection

    – 30A 12mm – 50A 16mm – 80A 12mm – 30A 2.2m – 30A 16mm – 50A 25mm – 80A 16mm – 30A 6m (Not Recommended) 16mm – 30A 35mm – 50A 50mm – 80A 25mm – 30A www.enerdrive.com.au Page 17...
  • Page 18: Standard Temperature Sensor Connection

    On the temperature sensor ends, simply connect the ring terminals to the negative terminal of one of the battery banks. Optional Remote Display Connection • To install the optional Remote Display in a specific location, a 6 pin Page 18 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 19: Running The Epower Battery Charger With Portable Generators

    (like you would use for your computer) to the generator. The Enerdrive ePOWER Battery Charger will run very comfortably from many of the common market generators around the 1kVA range for 20 and 40Amp charger models and 2kVA for 60Amp charger models.
  • Page 20: Battery Wiring: Connecting The Batteries The Right Way

    Battery Wiring: Connecting The Batteries The Right Way IMPORTANT NOTE For Single Bank Charging: DO NOT Connect Bank 2 And 3 Outlet. Page 20 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 21: Unit Operation

    The charger can be set to Mode 2 - 2 stage charging (Bulk and Absorption stage charging only) or Mode 3 – a 3 stage charging – (Bulk, Absorption and Float stage charging). Each battery bank can have its own maximum charging current and www.enerdrive.com.au Page 21...
  • Page 22: For Charging Lithium Batteries

    During equalisation operation on flooded battery only, the numerical section on the display will show a flashing ‘eq’ indicating the equalisation process is in progress and it will not show the battery voltage or the charging current. Page 22 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 23: Understanding The Three-Stage (Mode 3) Charging

    The Two-Stage charging is similar to the Three-Stage charging except there is no float stage after the absorption stage. The charger will terminate the battery charging after Absorption. The charger will automatically restart the full charging cycle if it senses www.enerdrive.com.au Page 23...
  • Page 24: Understanding The Battery Temperature Functions

    Battery Temperature 25°C normal setting GEL, Flooded 0.675 V Low (Lo) <5°C 0.525 V GEL, Flooded Normal (nor) >5°C and <30°C GEL, Flooded -0.27 V High (HI) >30°C -0.21 V Page 24 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 25: Procedure To Set Or View Charger Setting

    1A / 2A / 4A 1A / 2A / 4A EN31240 EN32430 0.5A / 1A / 2A .5A / 1A / 2A 0.3A / 0.5A / 1A 0.3A / 0.5A / 1A Note: * Recommended setting (Factory Default Setting) www.enerdrive.com.au Page 25...
  • Page 26: Lithium Battery Type

    * 1.5A / 3A / 6A System Supply Mode = 27.0VDC 1A / 2A / 4A Bulk Restart = 26.6VDC 0.5A / 1A / 2A 0.15A / 0.25A / 0.5A Page 26 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 27: Program (Power Supply) Type

    When using the equalisation mode, the user has to be sure the battery connected to the channel is a flooded battery type. Equalizing a non-flooded battery may overcharge the battery and may cause the battery to explode. www.enerdrive.com.au Page 27...
  • Page 28 During equalisation mode the other two banks are disabled. Page 28 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 29: Understanding The Silent Mode Function

    ‘Silent’ mode. The ‘Silent’ icon on the display will turn off and the charger current and the fan speed will return to normal. The charger will automatically depart ‘Silent’ Mode after 12 hours from initial depress. www.enerdrive.com.au Page 29...
  • Page 30: Understanding The Protection Features

    Re-charging a dead flat battery requires extreme care and attention. It is best to re-charge using short frequent cycles rather than one long bulk cycle. Battery damage or failure may occur if the battery is discharged so deeply. Page 30 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 31: Understanding The Error Codes

    Unit shutdown due to high battery voltage Check battery and charger setting. (> 17Vdc). Unit will automatically recover Check also if there is any other DC supply when battery temperature reduced to 16Vdc. connected to the battery banks. www.enerdrive.com.au Page 31...
  • Page 32: Specifications

    Reverse Battery Yes, unit shutdown Over Charge Yes, unit shutdown Over Temperature Yes, unit de-rated and shutdown Output Short Circuit Yes, unit shutdown DC Fuse 2*15A, 32V 2*30A,32V 3*30A,32V 3*30A,32V Page 32 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)
  • Page 33 2.6 Kg / 295 x 206 x 86 mm EN31260 / EN32430 4.0 Kg / 356 x 206 x 99mm Optional Accessories: Remote Digital Display / Enerdrive Part Number EN3REM Regulatory Compliance: Complies with AS/NZS 60335.2.29 Including Australian deviations. Note: Specifications are subject to change without notices.
  • Page 34: Warranty

    The limited warranty program is the only one that applies to this unit, and it sets forth all the responsibilities of Enerdrive. There is no other warranty, other than those described herein. Any implied warranty of merchantability of fitness for a particular purpose on this unit is limited in duration to the duration of this warranty.
  • Page 35: Return And/Or Repair Policy

    30 days of original purchase. Any defective unit that is returned to Enerdrive within 30 days of the date of purchase will be replaced free of charge. If such a unit is returned more than 30 days but less than two years from the purchase date, Enerdrive will repair the unit or, at its option, replace it, free of charge.
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  • Page 40 Fill in the details below for your reference and convenience. Serial Number: Date of Purchase: Purchased From: Page 40 Enerdrive ePOWER Battery Charger Owner’s Manual (Rev. 0 4)

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