Ocean Aire PAC60 Engineering, Installation And Service Manual

Ocean Aire PAC60 Engineering, Installation And Service Manual

Pac series portable air-cooled spot cooler
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PAC series
Portable Air-Cooled Spot Cooler
ENGINEERING, INSTALLATION AND SERVICE MANUAL
PAC60
PAC12
Form EISM-PAC 030115 Rev 1

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Summary of Contents for Ocean Aire PAC60

  • Page 1 PAC series Portable Air-Cooled Spot Cooler ENGINEERING, INSTALLATION AND SERVICE MANUAL PAC60 PAC12 Form EISM-PAC 030115 Rev 1...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE GENERAL INFORMATION …........ PRODUCT DATA AND SPECIFICATIONS.... UNIT DESCRIPTION Standard Features........Applications / Operation......Electrical Configurations......Use of Extension Cords…………………. Condensate..........Accessories………........8 - 14 Inspection/Installation......Deluxe Electronic Controller....SERVICE Replacement Parts Procedure....Troubleshooting Guide......Preventive Maintenance......Interior View..........
  • Page 3: General Information

    GENERAL INFORMATION The OceanAire PAC series is a portable air-cooled spot cooler designed for permanent or temporary cooling applications. The entire air conditioning unit has been built in a premium sheet metal cabinet, equipped with heavy-duty casters for mobility. All PAC models come standard with a 10-foot power cord for electrical connection and added mobility in service.
  • Page 4: Product Data And Specifications

    SPECIFICATIONS...
  • Page 5: Standard Features

    PAC series units come equipped with a means for handling the condensate generated during the cooling process. All units, except the PAC60 models, come equipped with a condensate tank. The tank can be easily removed from the unit and emptied as needed.
  • Page 6: Applications / Operation

    APPLICATIONS COOLING MODE—SPOT COOLER The PAC can be used in an open environment to cool specific objects or "spots". Spot Cooling is a convenient and economical way to provide air conditioning, where cooling the entire space is impractical. Cool air is discharged from the unit and is directed where it is needed.
  • Page 7: Electrical Configurations

    ELECTRICAL CONFIGURATION SERVICE CORD All PAC series units are equipped with a standard 10-foot long service cord with plug configurations and receptacle requirements as shown in this chart. PAC1211, PAC1811, PAC2412 and PAC3612 units come with LCDI (Leakage Current Detection &...
  • Page 8: Use Of Extension Cords

    USE OF EXTENSION CORDS CAUTION FOR MODEL PAC1211 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 15 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING) FOR MODEL PAC1811 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 20 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING) FOR MODEL PAC2412...
  • Page 9: Condensate

    CONDENSATE For Models PAC1211, PAC1811, PAC2412, AND PAC3612, a 5-gallon polyethylene tank is provided to collect condensate. The tank is located in the lower front section of the unit, and can be accessed though the condensate tank door. When the high water level is reached, a cut-out switch will AUTOMATICALLY cycle off the compressor/condenser fan.
  • Page 10 CONDENSER DISCHARGE CEILING CEILING PANEL PANEL (CK) (CK-PL) NOZZLE KIT DISCHARGE DUCT ADAPTER DUCT FLANGE ROUND FLEX-DUCT (SOLD SEPARATELY) EVAPORATOR CONDENSER RETURN AIR RETURN AIR PLENUM PLENUM ROUND FLEX-DUCT (SOLD SEPARATELY) *NOTE: PAC36 and PAC60 come with 16” duct flanges.
  • Page 11 2 X 2 Ceiling Panel only DUCT FLANGE DF-12 12-Inch Duct Flange DF-16 16-Inch Duct Flange NOTE: PAC36 and PAC60 units come with 16” duct flanges installed. CONDENSER RETURN AIR PLENUM 2DPC-1 (12-Inch Round) PAC12 2DCP-2 (12-inch Round) PAC18, 24...
  • Page 12: Accessories

    PAC condenser discharge. (12-inch diameter) fits all units except the 3 ton/5 ton. The DF-16 (16 inch diameter) fits the 3 ton model PAC36, and 5 ton Model PAC60. NOTE: PAC36 and PAC60 units come with duct flange installed.
  • Page 13 22 inches. The approximate extended length is 32 inches. 2NK-3 for models PAC36 and PAC60, (2) 8-inch diameter nozzles with an approximate compressed length of 20 inches. The extended length is approximately 29 inches.
  • Page 14 6 equivalent feet per bend in the duct. Make sure that you do not exceed the rated E.S.P. to avoid shut down due to the high pressure cut-out Plenum Kit Duct/Flange PAC12 PAC18 PAC24 PAC36 PAC60  2DCP-1 12-Inch ...
  • Page 15 PAC18 and PAC24 transitions the return opening to a 12-inch round duct. DEP-16 for PAC36 and PAC60 transitions the return opening to a 16-inch round duct. NOTE —When a DEP is installed, it is recommended to set the evaporator blower speed to high, to avoid evaporator coil freeze-up.
  • Page 16 PAC1811 and PAC2412, converts the evaporator to a 10-inch diameter round duct. 2DDA-16 for PAC36 and PAC60 models, converts the evaporator discharge to a 16-inch round duct. When used in conjunction with the evaporator return air plenum, DEP/2DEP, the unit can provide closed-loop cooling to and from a given space without the influence of any outside air.
  • Page 17: Inspection/Installation

    INSTALLATION INSTRUCTIONS RECEIVING—INSPECTION Upon receiving your PAC unit, inspect the packaging for any damage. All units are shipped on a skid, and packaged in a triple-wall carton for added protection. BEFORE INSTALLING Check the unit for any damage. All OceanAire products are thoroughly inspected at the factory and carefully packaged.
  • Page 18: Deluxe Electronic Controller

    THERMOSTAT OPERATION When the power is connected, the LCD screen on the thermostat will illuminate. Pressing the FAN button once will turn on the evaporator fan blower. To turn the blower off, push the FAN button again. COOLING MODE  To operate unit for cooling, push MODE button to display COOL in the window.
  • Page 19: Replacement Parts Procedure

    2. Install new light, reversing the procedure. D. CONDENSATE PUMP (ON ALL PAC60 UNITS, OR ON UNITS WHERE THE CONDENSATE PUMP KIT HAS BEEN INSTALLED) 1. Open panel door to allow access for condensate pump service.
  • Page 20: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following steps and procedures are recommended for correcting the problems indicated. In the event that the problem can not be corrected, service may be required. SERVICE SHOULD BE PERFORMED BY A QUALIFIED AIR CONDITIONING SERVICE TECHNICIAN PROBLEM: UNIT DOES NOT POWER UP CAUSE: Power interruption REMEDY: Check LCDI (on models with LCDI), and reset LCDI.
  • Page 21: Preventive Maintenance

    PREVENTIVE MAINTENANCE PAC series Spot Coolers are designed to last a long time, and to give maximum performance and reliability with minimum maintenance. To prolong the life of the unit, regular maintenance must be performed as specified below: BLOWER MOTORS The motors on all units have permanently lubricated bearings.
  • Page 22: Interior View

    PAC SERIES INTERIOR Condenser Evaporator Coil Blower / Motor Evaporator Coil Thermostat Condenser Blower / Motor High Pressure Switch (Red button on back of unit) Control Filter Drier Condensate Pump PAC6012 INTERIOR...
  • Page 23: Piping Schematic

    PIPING SCHEMATIC...
  • Page 24: Single Phase Wiring Diagrams

    WIRING SCHEMATIC FOR PAC1211, PAC1811, PAC2412, and PAC3612 CEAN IRE CONDENSATE TANK FULL SWITCH OPTIONAL CONDENSATE PUMP KIT PC-1P (115V) OR PC-2P (208-230V) INSTALL SAFETY SWITCH IN LOW- VOLTAGE LOOP REPLACING CONDENSATE TANK FULL SWITCH...
  • Page 25 WIRING SCHEMATIC FOR PAC6012...
  • Page 26: Three Phase Monitor

    THREE PHASE MONITOR Three-Phase units are equipped with monitors for motor protection. The Oceanaire Three-phase Monitor safeguards the unit against incorrect compressor rotation, low-voltage and/or loss of power in any one of the power legs. The monitor is installed in the control box and is equipped with an LED for diagnosis of an improper electrical condition (see diagrams below).
  • Page 27: Three Phase Wiring Diagrams

    WIRING SCHEMATIC FOR PAC3632 CEAN IRE www.oceanaire-inc.com CONDENSATE TANK “FULL” SWITCH Plug L15-30P OPTIONAL CONDENSATE PUMP KIT PC-2P (208-230V) INSTALL SAFETY SWITCH IN LOW-VOLTAGE LOOP REPLACING CONDENSATE TANK FULL...
  • Page 28 WIRING SCHEMATIC FOR PAC3634 CEAN IRE www.oceanaire-inc.com CONDENSATE TANK FULL SWITCH Plug L16-20P OPTIONAL CONDENSATE PUMP KIT PC-2P (208-230V) INSTALL SAFETY SWITCH IN LOW-VOLTAGE LOOP REPLACING CONDENSATE TANK FULL...
  • Page 29 WIRING SCHEMATIC FOR PAC6032 CEAN IRE www.oceanaire-inc.com Plug L15-30P...
  • Page 30 WIRING SCHEMATIC FOR PAC6034 CEAN IRE www.oceanaire-inc.com Plug L16-20P...
  • Page 31: Limited Warranty

    LIMITED WARRANTY The Manufacturer (Oceanaire, Inc.) warrants to the original owner that the Product will be free from defects in material or workmanship for a period not to exceed one (1) year from date of installation. If upon examination by the Manufacturer, the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective.
  • Page 32 END USER INFORMATION MODEL: SERIAL NUMBER: DATE PURCHASED: INSTALLED BY: DATE INSTALLED: For Technical Support, or to locate a distributor for OceanAire at (847) 583-0311 service parts, contact or 1-866-GETAIRE (438-2473) . Please indicate the Model Number and Serial Number of the unit to assure proper information and service parts.

This manual is also suitable for:

Pac12

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