Ocean Aire AIR BOSSR410A User Manual

Portable air-cooled spot cooler

Advertisement

AIR BOSS
Portable Air-Cooled Spot Cooler
ENGINEERING, INSTALLATION AND SERVICE MANUAL
PAC60
PAC12
R410A Models

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AIR BOSSR410A and is the answer not in the manual?

Questions and answers

Summary of Contents for Ocean Aire AIR BOSSR410A

  • Page 1 AIR BOSS Portable Air-Cooled Spot Cooler ENGINEERING, INSTALLATION AND SERVICE MANUAL PAC60 PAC12 R410A Models...
  • Page 2: Table Of Contents

    TABLE OF CONENTS PAGE GENERAL DESCRIPTION …......... PRODUCT DATA AND SPECIFICATIONS.... UNIT DESCRIPTION Standard Features........Applications / Operation......Electrical..........Condensate..........Accessories………........7 - 13 Installation..........Thermostat..........SERVICE Replacement Parts Procedure....Troubleshooting Guide......Preventive Maintenance......DIAGRAMS Unit Interior..........Piping Schematic........Wiring Diagrams......... 21 - 26 Use of Extension Cords......
  • Page 3: General Description

    GENERAL DESCRIPTION The Oceanaire AIRBOSS is a portable air-cooled spot cooler designed for permanent or temporary cooling applications. The entire air conditioning unit has been built in an attractive sheet metal cabinet, equipped with heavy -duty casters for mobility. All Air Boss models come with a 10-foot power cord for electrical connection and added mobility in service.
  • Page 4: Product Data And Specifications

    AirBoss SPECIFICATIONS Deluxe Air-Cooled Portable Air Conditioners MODEL: PAC 1211 1811 2412 3612 3632 3634 6012 6032 6034 11,800 16,800 24,020 Cooling Capacity 36,050 36,050 36,050 60,050 60,050 60,050 Voltage (V/Phase) at 60Hz 115/1 208-230/1 208-230/1 208-230/3 460/3 208-230/1 208-230/3 460/3 10.4 Cooling Amps 14.1...
  • Page 5: Standard Features

    STANDARD FEATURES CABINET The AirBoss Series cabinet is constructed of 18 gauge steel with a gray polyester powder coated finish that will compliment any decor. The entire cabinet is insulated with a sound- absorbing insulation for cool, quiet comfort. All units come equipped with handles and swivel casters for portability and convenient set-up.
  • Page 6: Applications / Operation

    APPLICATIONS SPOT COOLER The Air Boss can be used in an open environment to cool specific objects or "spots". Spot Cooling is a convenient and economical way to provide air conditioning where cooling the entire space is impractical. Cool air is discharged from the unit and is directed where it is needed.
  • Page 7: Electrical

    SERVICE CORD All AirBoss Series units are equipped with the standard ten foot long service cord with plug configurations and receptacle requirements as shown in this chart. PAC1211, PAC1811, PAC2412 and PAC3612 units come with LCDI (Leakage Current Detection & Interruption) devices that serve as a means of electrical protection. CAUTION—DO NOT USE THE LCDI AS AN ON/OFF SWITCH FOR THE UNIT All 3-phase models are equipped with locking plugs for added connection reliability.
  • Page 8: Condensate

    CONDENSATE RESERVOIR TANK For Air Boss Models PAC12, PAC18, PAC24 and PAC36, a 5-gallon polyethylene tank is provided standard, to collect condensate. The tank is located in the lower, front section of the unit. A high water level cut-out switch is used to stop the compressor and condenser fan automatically when the tank's pre-set water level has been reached.
  • Page 9: Accessories

    ACCESSORIES CK-12 CK-16 CK-12PL (2 Req’d for 2DCP-4 2DDA-6 2DDA-10 2DDA-16 2NK-1 2NK-2 2NK-3 DEP-10 2DEP-12 2DCP-1 2DCP-2 DEP-16 2DCP-4 AIR BOSS UNIT...
  • Page 10: Accessories

    PAC – AIR BOSS ACCESSORIES NOZZLE KIT 2NK-1 (2 X 4-Inch) PAC12 2NK-2 (2 X 6-Inch) PAC18, 24 2NK-3 (2 X 8-Inch) PAC36, 60 EVAPORATOR RETURN AIR PLENUM DEP-10 (10-Inch Round) PAC12 2DEP-12 (12-Inch Round) PAC18, 24 DEP-16 (16-Inch Round) PAC36, 60 DISCHARGE DUCT ADAPTER 2DDA-6 (6-Inch Round)
  • Page 11 ACCESSORIES 2 x 2 CEILING DUCT-PANEL CEILING PANEL DUCT KIT, CK-12, CK-16 A ceiling panel kit is available for discharging VINYL COATED the condenser air above a drop ceiling.. The FABRIC DUCT ceiling panel duct kits are furnished with a white vinyl coated flexible duct that allows for convenient installation.
  • Page 12 ACCESSORIES DISCHARGE AIR NOZZLE KIT ASSEMBLY (2NK) The optional discharge nozzle kits are used to direct the condi- tioned air to a specific target area. By concentrating the airflow, the nozzles increase the air velocity towards production lines to cool personnel or equipment. In server rooms, the nozzles can be Nozzle Kits used to induce airflow through the rack to remove the hot air from the area of the equipment.
  • Page 13 ACCESSORIES CONDENSER RETURN AIR PLENUM, 2DCP Condenser return air plenums are available for installations where it is required to duct air to the inlet of the condenser. The plenum easily attaches with one screw to the back of the unit, and is provided with flange(s) for connecting 12-inch flexible ducting. A con- denser return air plenums can substantially reduce air noise and allows the unit to oper- ate without drawing condenser air from the conditioned space.
  • Page 14 ACCESSORIES EVAPORATOR RETURN AIR PLENUM, DEP Evaporator return air plenums are available for installations where it is required to duct air to the inlet of the evaporator. The evaporator return air plenums allow the user to connect round duct (flexible or rigid) to the return air intake to reduce air noise and increase the number of options for solving difficult cooling problems.
  • Page 15 ACCESSORIES Discharge Duct Adapter, 2DDA AND DDA Discharge duct adapters are available for applications where ducted evaporator discharge is required. The adapters can be easily installed on the unit without fasteners, and be installed for either vertical or horizontal ducting. The standard discharge grille is removed and the DDA is attached in the grill opening.
  • Page 16: Installation

    INSTALLATION INSTRUCTIONS RECEIVING—INSPECTION: Upon receiving your Air Boss unit, inspect the packaging for any damage. All units are shipped on a skid, and packaged in a triple-wall carton for added protection. In shipment, some wear may occur on the packaging. If the packaging is heavily damaged or broken, file a claim with the freight company immediately.
  • Page 17: Thermostat

    THERMOSTAT OPERATION When the power is connected, the LCD screen on the thermostat will illuminate. Pressing the FAN button once, will turn on the evaporator fan blower. To turn the blower off, push the FAN button once again. COOLING MODE To operate unit for cooling, push MODE button to display COOL in the window.
  • Page 18: Replacement Parts Procedure

    REPLACEMENT PROCEDURE FOR PARTS IT IS RECOMMENDED THAT ALL OCEANAIRE UNITS BE SERVICED BY A LICENSED TECHNICIAN WARNING—TO AVOID INJURY, DISCONNECT UNIT POWER PRIOR TO SERVICING A. FAN MOTORS 1. Remove cabinet's left-side panel (when looking at the front of the unit). 2.
  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following steps and procedures are recommended for correcting the problems indicated. In the event that the problem can not be corrected, service may be required. SERVICE SHOULD BE PERFORMED BY A QUALIFIED AIR CONDITIONING SERVICE TECHNICIAN PROBLEM: UNIT DOES NOT POWER UP CAUSE: Power interruption REMEDY: Check LCDI (on models with LCDI), and reset LCDI.
  • Page 20: Preventive Maintenance

    PREVENTIVE MAINTENANCE AirBoss Spot Coolers are designed to last a long time and to give maximum performance and reliability with minimum maintenance. To prolong the life of the unit, regular maintenance must be performed as specified below: BLOWER MOTORS The motors on all units have permanently lubricated bearings. No oiling is necessary FILTERS A clogged filter will cause the unit to operate at greatly reduced...
  • Page 21: Unit Interior

    INTERIOR Evaporator Blower Motor High Pressure Capacitors Switch Condenser Evaporator Blower Coil Condenser Coil Capillary tube Evaporator Drain Pan Strainer Condensate Control Box Tank Condensate Casters Tank Tray Water Level Detection Control...
  • Page 22: Piping Schematic

    SUCTION LINE EVAPORATOR BLOWER EVAPOTATOR COIL CAPILLARY TUBES CONDENSER BLOWER HP RESET CONDENSER COIL ACCESS FILTER/ VALVES DRIER DISCHARGE LINE REFRIGERANT FLOW PIPING SCHEMATIC COMPRESSOR Air-Cooled Spot Cooler...
  • Page 23: Wiring Diagrams

    CEAN IRE CONDENSATE TANK FULL SWITCH OPTIONAL CONDENSATE PUMP KIT PC-1P (115V) OR PC-2P (208-230V) INSTALL SAFETY SWITCH IN LOW- VOLTAGE LOOP REPLACING CONDENSATE TANK FULL SWITCH...
  • Page 24 CEAN IRE www.oceanaire-inc.com CONDENSATE TANK “FULL” SWITCH Plug L15-30P OPTIONAL CONDENSATE PUMP KIT PC-2P (208-230V) INSTALL SAFETY SWITCH IN LOW-VOLTAGE LOOP REPLACING CONDENSATE TANK FULL...
  • Page 25 CEAN IRE www.oceanaire-inc.com CONDENSATE TANK FULL SWITCH Plug L16-20P OPTIONAL CONDENSATE PUMP KIT PC-2P (208-230V) INSTALL SAFETY SWITCH IN LOW-VOLTAGE LOOP REPLACING CONDENSATE TANK FULL...
  • Page 27 CEAN IRE www.oceanaire-inc.com Plug L15-30P...
  • Page 28 CEAN IRE www.oceanaire-inc.com Plug L16-20P...
  • Page 29: Use Of Extension Cords

    USE OF EXTENSION CORDS CAUTION: FOR MODEL PAC1211 AN EXTENSION CORD CAN BE USED PROVIDED IT IS RATED AT LEAST 15 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACH- MENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING) FOR MODEL PAC1811 AN EXTENSION CORD CAN BE USED PROVIDED IT IS RATED AT LEAST 20 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACH- MENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING) FOR MODEL PAC2412 AN EXTENSION CORD CAN BE USED PROVIDED IT IS...
  • Page 30: Three Phase Monitor

    Three Phase Monitor Three-Phase units can be equipped with monitors for motor protection. The Oceanaire Three-phase Monitor safeguards the unit against incorrect compressor rotation, low-voltage and/or loss of power in any one of the power legs. The monitor is installed in the control box and is equipped with an LED for diagnosis of an improper electrical condition (see diagrams below).
  • Page 31 MANUFACTURER’S LIMITED WARRANTY The Manufacturer (OceanAire, Inc.) warrants to the original owner that the Product will be free from defects in material or workmanship for a period not to exceed one (1) year from date of installation. If upon examination by the Manufacturer the Product is shown to have a defect in material or workmanship, during the warranty period, the manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective.
  • Page 32 USEFUL INFORMATION MODEL: SERIAL NUMBER: DATE PURCHASED: INSTALLED BY: For Technical Support, or to locate a distributor for service parts, contact Oceanaire at (847) 583-0311. Please indicate the Model Number and Serial Number of the unit to assure proper information and service parts.

This manual is also suitable for:

Air boss pac60Air boss pac12

Table of Contents