Ocean Aire OWC1211 Engineering, Installation And Service Manual

Ocean Aire OWC1211 Engineering, Installation And Service Manual

Deluxe portable water-cooled spot cooler

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OWC series
Deluxe Portable Water-Cooled Spot Cooler
ENGINEERING, INSTALLATION AND SERVICE MANUAL
Form EISM-OWC 030115 Rev 1

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Summary of Contents for Ocean Aire OWC1211

  • Page 1 OWC series Deluxe Portable Water-Cooled Spot Cooler ENGINEERING, INSTALLATION AND SERVICE MANUAL Form EISM-OWC 030115 Rev 1...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE GENERAL INFORMATION…......... PRODUCT DATA AND SPECIFICATIONS.... UNIT DESCRIPTION Standard Features........Applications / Operation......Electrical Configurations......Use of Extension Cords......Accessories………........7 - 11 Options / Special Order......Installation..........Electronic Controller........ 14 - 16 SERVICE Water Valve Adjustment, Unit Interior..Replacement Parts Procedure....
  • Page 3: General Information

    GENERAL INFORMATION The OceanAire OWC is a portable water-cooled air conditioner designed for permanent or temporary spot cooling applications. The entire unit has been built in a premium sheet metal cabinet, equipped with heavy-duty casters for mobility. All OWC models come with a 10-foot power cord for electrical connection and added mobility in service.
  • Page 4: Product Data And Specifications

    SPECIFICATIONS...
  • Page 5: Standard Features

    STANDARD FEATURES CABINET The OWC-Series cabinet is constructed of 18 gauge steel with a gray polyester powder coated finish that will compliment any decor. The entire cabinet is insulated with sound- absorbing insulation for cool, quiet comfort. All units come equipped with swivel casters for portability and convenient set-up.
  • Page 6: Applications / Operation

    APPLICATIONS SPOT COOLER The OWC can be used in an open environment to cool specific objects or "spots". Spot Cooling is a convenient and economical way to provide air conditioning where cooling the entire space is impractical. Cool air is discharged from the unit and is directed where it is needed.
  • Page 7: Electrical Configurations

    ELECTRICAL CONFIGURATION All OWC Series units are equipped with a standard 10-foot long service cord with plug configurations and receptacle requirements as shown in this chart. OWC1211, OWC1811, OWC2412 and OWC3612 units come with LCDI (Leakage Current Detection & Interruption) devices that serve as a means of electrical protection.
  • Page 8: Use Of Extension Cords

    USE OF EXTENSION CORDS CAUTION FOR MODELS OWC1211 AND OWC1811 AN EXTENSION CORD CAN BE USED PROVIDED IT IS RATED AT LEAST 15 AMPS @ 115 VOLTS WITH GROUNDING- TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING) FOR MODELS OWC2412 and OWC3612 AN EXTENSION CORD CAN BE USED...
  • Page 9 OWC ACCESSORIES NOZZLE KIT DISCHARGE DUCT ADAPTER ROUND FLEX-DUCT (SOLD SEPARATELY) EVAPORATOR RETURN AIR PLENUM ROUND FLEX-DUCT (SOLD SEPARATELY) HOSE KIT NOZZLE KIT NK-1 (2 X 4-Inch) OWC12 NK-2 (2 X 6-Inch) OWC18, 24 2NK-3 (2 X 8-Inch) OWC36 NK-3 (2 X 8-Inch) OWC60 EVAPORATOR RETURN AIR PLENUM...
  • Page 10: Accessories

    ACCESSORIES DISCHARGE AIR NOZZLE KIT ASSEMBLY The optional discharge nozzle kits are used to direct the conditioned air to a specific target area. By concentrating the airflow, the nozzles increase the air velocity towards production lines to cool personnel and/or equipment. In server rooms, the nozzles can be used to direct the airflow through the rack to remove the hot air from the area of the equipment.
  • Page 11 ACCESSORIES EVAPORATOR RETURN AIR PLENUM Evaporator return air plenums are available for installations where it is required to duct air to the inlet of the evaporator. The evaporator return air plenums allow the user to connect round duct (flexible or rigid) to the return air intake to reduce air noise and increase the number of options for solving difficult cooling problems.
  • Page 12 ACCESSORIES DISHARGE DUCT ADAPTER Discharge duct adapters are available for applications where ducted evaporator discharge is required. The adapters can be easily installed on the unit without fasteners, and be installed for either vertical or horizontal ducting. The standard discharge grille is removed and the DDA is attached in the grille opening.
  • Page 13 ACCESSORIES HOSE KIT Hose kits are available in lengths of 10, 25, and 40 feet. Each hose kit allows for conven- ient installation of the OWC, while allowing for portability within the allowable space. NOTICE —When using these hoses in applications with water pressures exceed- ing 50 PSIG, a water pressure reducing valve must be installed in the water supply line prior to the hose kit;...
  • Page 14: Options / Special Order

    SPECIAL ORDER ITEMS In some applications, units can be manufactured with optional components for added performance and longevity. Below are a few of the OWC options that are available. Consult your distributor for pricing and availability. CUPRO-NICKEL CONDENSER When chemically treated water, salt water or brine, is used in the condenser coil, it is recommended that the OWC be equipped with a 90/10 Cupro-Nickel condenser coil.
  • Page 15: Installation

    INSTALLATION INSTRUCTIONS RECEIVING—INSPECTION Upon receiving your unit, inspect the packaging for any damage. All units are shipped on a skid, and packaged in a triple-wall carton for added protection. BEFORE INSTALLING Check the unit for any damage. All OceanAire products are thoroughly inspected at the factory and carefully packaged.
  • Page 16 DELUXE ELECTRONIC CONTROLLER The OWC controller is equipped with many features for a more precise level of cooling and operation. Additionally, the controller can be removed from the unit and installed for remote operation when using an extended display cable. Also, with the addition of a remote sensor, the controller can operate away from the unit while sensing temperatures in another space or in ductwork, overriding the inside temperature sensing bulb on the bottom of the thermostat—...
  • Page 17: Program Settings

    FAN SPEED —The operator can select between AUTO or MANUAL fan speed control. Pressing the FAN SPEED button will switch speed from AUTO to MANUAL. In MANUAL mode, pressing the FAN SPEED button will change fan speed from low to high. In AUTO mode, the fan speed is controlled automatically.
  • Page 18 OWC PROGRAM SETTINGS MODEL CODE SETTINGS OWC12 P1 = 85, P2 = 35 OWC18 P1 = 80, P2 = 50 OWC24 P1 = 70, P2 = 50 OWC36 P1 = 85, P2 = 40 OWC60 P1 = 85, P2 = 45 NOTICE Program Parameters are NOT controller default values.
  • Page 19: Water Valve Adjustment, Unit Interior

    WATER VALVE ADJUSTMENT Water Valve Adjustment Screw All OWC units come equipped with an automatic pressure regulated water valve which controls the condenser water flow rate. The water valve will open when the system is running, and will adjust the water flow rate based on the temperature of the supply water.
  • Page 20: Electronic Controller

    REPLACEMENT PARTS PROCEDURE IT IS RECOMMENDED THAT ALL OCEANAIRE UNITS BE SERVICED BY A LICENSED TECHNICIAN WARNING —TO AVOID INJURY, DISCONNECT UNIT POWER PRIOR TO SERVICING A. FAN MOTOR 1. Remove cabinet left-side panel (when looking at the front of the unit). 2.
  • Page 21: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following steps and procedures are recommended for correcting the problems indicated. In the event that the problem can not be corrected, service may be required. SERVICE SHOULD BE PERFORMED BY A QUALIFIED AIR CONDITIONING SERVICE TECHNICIAN PROBLEM: UNIT DOES NOT POWER UP CAUSE: Power interruption REMEDY: Check LCDI (if equipped) and reset.
  • Page 22: Preventive Maintenance

    PREVENTIVE MAINTENANCE OWCs are designed to last a long time and to give maximum performance and reliability with minimum maintenance. To prolong the life of the unit, regular maintenance must be performed as specified below: BLOWER MOTOR The evaporator motor on all units have permanently lubricated bearings. No oiling is necessary FILTER A clogged filter will cause the unit to operate at greatly reduced efficiencies.
  • Page 23: Piping Schematic

    PIPING SCHEMATIC EVAPORATOR COIL SUCTION LINE EVAPORATOR BLOWER CAPILLARY TUBES WATER OUT FILTER/DRIER ACCESS VALVES HP RESET CONDENSER COIL DISCHARGE LINE WATER IN WATER VALVE COMPRESSOR PIPING SCHEMATIC Water-Cooled Spot Cooler...
  • Page 24: Single Phase Wiring Diagrams

    WIRING SCHEMATIC FOR OWC1211, 1811 and 2412 DISCHARGE TEMP SENSOR CEAN IRE POWER MODULE WATER-COOLED SPOT COOLER MODELS OWC1211, OWC1811 115V SINGLE-PHASE OWC2412 208-230V SINGLE-PHASE...
  • Page 25 WIRING SCHEMATIC FOR OWC3612 DISCHARGE TEMP SENSOR CEAN IRE POWER MODULE WATER-COOLED SPOT COOLER MODEL OWC3612 208-230 V/ SINGLE-PHASE Plug 6-20P...
  • Page 26 WIRING SCHEMATIC FOR OWC6012 DISCHARGE TEMP SENSOR CEAN IRE POWER MODULE WATER-COOLED SPOT COOLER MODEL OWC6012 208-230 V/ SINGLE-PHASE Plug 6-30P...
  • Page 27: Three Phase Monitor

    THREE PHASE MONITOR Three-Phase units are equipped with monitors for motor protection. The OceanAire Three-phase Monitor safeguards the unit against incorrect compressor rotation, low-voltage and/or loss of power in any one of the power legs. The monitor is installed in the control box and is equipped with an LED for diagnosis of an improper electrical condition (see diagrams below).
  • Page 28: Three Phase Wiring Diagrams

    WIRING SCHEMATIC FOR OWC3632 DISCHARGE TEMP SENSOR CEAN IRE POWER MODULE WATER-COOLED SPOT COOLER MODELS OWC3632 208-230 V / 3-PHASE Plug L15-20P...
  • Page 29 WIRING SCHEMATIC FOR OWC6032 DISCHARGE TEMP SENSOR CEAN IRE POWER MODULE WATER-COOLED SPOT COOLER MODELS OWC6032 208-230 V / 3-PHASE Plug L15-30P...
  • Page 30 WIRING SCHEMATIC FOR OWC3634 and 6034 DISCHARGE TEMP SENSOR CEAN IRE POWER MODULE WATER-COOLED SPOT COOLER MODELS OWC3634, OWC6034 460 V / 3-PHASE Plug L16-20P...
  • Page 31: Warranty

    LIMITED WARRANTY The Manufacturer (OceanAire, Inc.) warrants to the original owner that the Product will be free from defects in material or workmanship for a period not to exceed one (1) year from date of installation. If upon examination by the Manufacturer, the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective.
  • Page 32 END USER INFORMATION MODEL: SERIAL NUMBER: DATE PURCHASED: INSTALLED BY: DATE INSTALLED: For Technical Support, or to locate a distributor for OceanAire at (847) 583-0311 service parts, contact or 1-866-GETAIRE (438-2473) . Please indicate the Model Number and Serial Number of the unit to assure proper information and service parts.

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