Ocean Aire CAC series Engineering, Installation And Service Manual

Portable air-cooled spot cooler

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CAC series
Portable Air-Cooled Spot Cooler
ENGINEERING, INSTALLATION AND SERVICE MANUAL
Form EISM-CAC 030115 Rev 1

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Summary of Contents for Ocean Aire CAC series

  • Page 1 CAC series Portable Air-Cooled Spot Cooler ENGINEERING, INSTALLATION AND SERVICE MANUAL Form EISM-CAC 030115 Rev 1...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE GENERAL INFORMATION…......... PRODUCT DATA AND SPECIFICATIONS.... UNIT DESCRIPTION Standard Features........Applications / Operation......Electrical..........Condensate..........Installation..........Installation—Hanging Applications……… Installation—Permanently Connected….. Stacking Kit………………………………... Rack Kit……………………………………. Accessories……………………………….. 12-16 Deluxe Controller........17-19 SERVICE Troubleshooting Guide......Replacement Parts Procedure....Preventive Maintenance......Piping Schematic........
  • Page 3: General Information

    GENERAL INFORMATION The OceanAire CAC is a portable air-cooled spot cooler designed for permanent or temporary spot cooling. The entire air conditioning unit has been built in a premium sheet metal cabinet, equipped with heavy-duty casters for mobility. The CAC can be operated as a stand-alone spot cooler, or can be permanently installed in a server rack, or above a drop ceiling.
  • Page 4: Product Data And Specifications

    TECHNICAL SPECIFICATIONS MODEL: CAC COOLING CAPACITY 12,000 BTU/H VOLTAGE 115 V COOLING AMPS 12.0 A MAX FUSE SIZE 15 A COOLING WATTS 1180 W IN RUSH AMPS 63 A 10.0 COMPRESSOR TYPE ROTARY COMPRESSOR MOTOR 1 HP COMPRESSOR RLA 9.5 A COMPRESSOR LRA 50 A EVAPORATOR BLOWER...
  • Page 5: Standard Features

    STANDARD FEATURES CABINET The CAC Series spot cooler has a cabinet that is constructed of 18 gauge steel with a polyester powder coated finish. The matte black finish compliments any surrounding space, and the cabinet is lined with sound-absorbing insulation for cool, quiet comfort. The CAC comes equipped with handles and premium swivel casters for portability and convenient set-up.
  • Page 6: Applications / Operation

    APPLICATIONS SPOT COOLER The CAC can be used in an open environment to cool specific objects or "spots". Spot Cooling is a convenient and economical way to provide air conditioning where cooling the entire space is impractical. Cool air is discharged from the unit and is directed where it is needed.
  • Page 7: Electrical

    ELECTRICAL CONFIGURATION PORTABLE CONFIGURATION The CAC is equipped with a 10-foot power cord for ease of movement and portability. The cord is to be plugged into a 15 Amp receptacle. A dedicated circuit is required. MODEL PLUG CONFIGURATION RECEPTACLE 15A-125 VOLT NEMA-5-15R NEMA 5-15P SERVICE CORD...
  • Page 8: Condensate

    CONDENSATE The CAC has a 2-gallon polyethylene tank for collecting condensate. The tank is located in the lower, front section of the unit. When the high water is reached, a cut-out switch will AUTOMATICALLY cycle off the compressor/condenser fan. The evaporator fan will continue to run and circulate the air.
  • Page 9: Installation

    INSTALLATION INSTRUCTIONS RECEIVING—INSPECTION Upon receiving your CAC unit, inspect the packaging for any damage. All units are shipped on a skid, and packaged in a triple-wall carton for added protection. BEFORE INSTALLING Check the unit for any damage. All OceanAire products are thoroughly inspected at the factory and carefully packaged.
  • Page 10: Installation-Hanging Applications

    INSTALLATION—HANGING APPLICATION The CAC may be suspended above a space, or installed INSTALL (4) 5/16-18 above a drop ceiling. The unit can be hung from a THREADED RODS INTO building’s structural beam by one of three means: TOP PANEL OF UNIT ...
  • Page 11: Installation-Permanently Connected

    INSTALLATION—PERMANENTLY CONNECTED The CAC power cord can be removed and permanently connected to a power source. Once the CAC is installed and secured for a stationary installation, the unit can be permanently wired. 1. Remove the left side panel and locate the power cord/strain relief at the rear of the unit. 2.
  • Page 12: Stacking Kit

    SK-1 INSTALLATION—STACKING KIT Two or three Cool Cube units are needed when:  REDUNDANCY IS NEEDED  COOLING LARGE AREAS  HIGH HEAT LOADS and only a small amount of floor space is available. The CAC can be stacked on top of each other to produce a capacity of 24,000 or 36,000 BTU/H, while maintaining the same foot print.
  • Page 13: Rack Kit

    RCK-1 INSTALLATION—RACK MOUNTING KIT The 19-Inch Rack Kit allows for the Cool Cube to be installed into any EIA-310-D, 4-Post or 2-Post rack enclosure. The kit includes: (2) heavy duty rails, (4) side mounting brackets, and a rear mounting rail. The rails have a vibration dampening foam layer secured to the top for noise reduction.
  • Page 14: Accessories

    ACCESSORIES CONDENSER DISCHARGE CONDENSER CONDENSER RETURN DISCHARGE BAFFLE CONDENSER DISCHARGE RING RACK DIFFUSER CRD-1 8-INCH DISCHARGE ADAPTER CDA-8 CONDENSER RETURN PANEL CCP-8 NOZZLE KIT CNK-1 EVAPORATOR RETURN PANEL CEP-6 CONDENSATE PUMP KIT CPC-1...
  • Page 15: Ceiling Panel

    CONDENSER ACCESSORIES DISCHARGE CEILING CEILING PANEL DUCT KIT, PANEL CK-8 A ceiling panel kit is available for discharging the condenser air above a drop ceiling. The ceiling panel duct kits are furnished with an 8-inch white vinyl coated flexible duct that allows for convenient installation.
  • Page 16 ACCESSORIES CONDENSATE PUMP KIT , CPC-1 The condensate pump provides for the automatic removal of condensate water during the cooling pro- cess. The pump is capable of pumping against a 20 foot height, allowing for the routing of the drain line above the drop-ceiling to a nearby drain.
  • Page 17 ACCESSORIES DISCHARGE AIR NOZZLE KIT ASSEMBLY, CNK-1 The optional discharge nozzle kits are used to direct the conditioned air to a specific target area. By concen- trating the airflow, the nozzles increase the air velocity towards production lines to cool personnel and/or equipment.
  • Page 18: Accessories

    ACCESSORIES EVAPORATOR RETURN AIR PLENUM, CEP-6 An evaporator return air plenum is available for installations where it is required to duct air to the inlet of the evaporator. The return air plenum allows the user to connect round duct (flexible or rigid) to the return air intake and reduce air noise, while increasing the number of options for solving difficult cooling problems.
  • Page 19: Deluxe Controller

    DELUXE ELECTRONIC CONTROLLER The CAC controller is equipped with many features for a more precise level of cooling and operation. Additionally, the controller can be removed from the unit and installed for remote operation, if needed (accessory parts may be required). POWER button OCEANAIRE DELUXE ELECTRONIC CONTROLLER...
  • Page 20: Program Settings

    FAN SPEED —The operator can select between AUTO or MANUAL fan speed control. Pressing the FAN SPEED button, will switch speed from AUTO to MANUAL. In MANUAL mode, pressing the FAN SPEED button will change fan speed from low to high. In AUTO mode, the fan speed is controlled automatically.
  • Page 21 CAC PROGRAM PARAMETERS MODEL CODE SETTINGS P1 = 80, P2 = 50 NOTICE Program Parameters are NOT controller default values. They are OceanAire Factory Settings DISPLAY FAULTS LAC….Low AC line power AAA…Failed Air Sensor (unit will not run) CON… Empty Condensate Bucket—Units with a bucket Condensate Pump Over-Flow Alarm—Units with pump High Pressure Cut-Out—Restricted condenser air flow.
  • Page 22: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following steps and procedures are recommended for correcting the problems indicated. In the event that the problem can not be corrected, service may be required. PROBLEM: UNIT DOES NOT POWER UP CAUSE: Power interruption REMEDY: Check external power supply making sure that the disconnect is ON. Check for blown fuses or tripped circuit breakers.
  • Page 23: Replacement Parts Procedure

    REPLACEMENT PARTS PROCEDURE IT IS RECOMMENDED THAT ALL OCEANAIRE UNITS BE SERVICED BY A LICENSED TECHNICIAN WARNING —TO AVOID INJURY, DISCONNECT UNIT POWER PRIOR TO SERVICING A. FAN MOTORS 1. Remove cabinet left-side panel (when looking at the front of the unit). 2.
  • Page 24: Preventive Maintenance

    PREVENTIVE MAINTENANCE CAC Spot Coolers are designed to last a long time and to give maximum performance and reliability with minimum maintenance. To prolong the life of the unit, regular maintenance must be performed as specified below: BLOWER MOTORS The motors on all units have permanently lubricated bearings. No oiling is necessary FILTERS A clogged filter will cause the unit to operate at greatly reduced efficiencies.
  • Page 25: Piping Schematic

    PIPING SCHEMATIC SUCTION LINE EVAPORATOR BLOWER EVAPORATOR EVAPOTATOR COIL CAPILLARY TUBES CONDENSER BLOWER HP RESET CONDENSER COIL ACCESS FILTER/ VALVES DRIER REFRIGERANT FLOW DISCHARGE LINE PIPING SCHEMATIC COMPRESSOR Air-Cooled Spot Cooler...
  • Page 26: Wiring Diagram

    CAC1211 WIRING DIAGRAM CONDENSATE TANK FULL DISCHARGE SWITCH CEAN IRE POWER MODULE OPTIONAL CONDENSATE PUMP AIR-COOLED SPOT COOLER 2DPC-1 (115V) MODEL CAC1211 INSTALL SAFETY SWITCH IN LOW-VOLTAGE 115 V / SINGLE-PHASE LOOP REPLACING TANK FULL SWITCH WHEN FIELD WIRING—-USE COPPER CONDUCTORS ONLY...
  • Page 27: Warranty

    LIMITED WARRANTY The Manufacturer (OceanAire, Inc.) warrants to the original owner that the Product will be free from defects in material or workmanship for a period not to exceed one (1) year from date of installation. If upon examination by the Manufacturer, the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective.
  • Page 28 END USER INFORMATION MODEL: SERIAL NUMBER: DATE PURCHASED: INSTALLED BY: DATE INSTALLED: For Technical Support, or to locate a distributor for OceanAire at (847) 583-0311 service parts, contact or 1-866-GETAIRE (438-2473) . Please indicate the Model Number and Serial Number of the unit to assure proper information and service parts.

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