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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XV250Y(C) LIT-11626-22-33 46B-28199-10...
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EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Valve clearance ......7-16 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Tires ..........7-16 Pre-operation check list ....5-2 Spoke wheels ......7-18 SAFETY INFORMATION ....2-1 Adjusting the clutch lever free OPERATION AND IMPORTANT play ...........
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STREET AND ENDURO Replacing the fuses ......7-30 MOTORCYCLE LIMITED Replacing the headlight bulb ..7-31 WARRANTY ......10-7 Replacing the tail/brake light YAMAHA EXTENDED SERVICE bulb ...........7-32 (Y.E.S.) ........10-9 Replacing a turn signal light bulb ...........7-33 Supporting the motorcycle ....7-33 Front wheel ........7-34...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS California only NOTICE California only 10D-2815N-00 Cold tire normal pressure should be set as follows. 1.75 2.00 2.00 2.25 3CK-21668-A1...
SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
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Yamaha accessories, which are avail- Shifting weights can create a sud- accessories to your motorcycle. Use able only from a Yamaha dealer, have den imbalance. Make sure that ac- extra care when riding a motorcycle been designed, tested, and approved cessories and cargo are securely that has added cargo or accessories.
SAFETY INFORMATION modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability, mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EWA10072 EAU10980 Main switch Indicator lights WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. EAU10810 P (Parking) The taillight and position lights are on,...
INSTRUMENT AND CONTROL FUNCTIONS EAU11090 EAU11630 EAU12347 High beam indicator light “HIGH Speedometer unit Handlebar switches BEAM” Left This indicator light comes on when the high beam of the headlight is switched 1. Odometer 2. Tripmeter 1. Dimmer switch “LIGHTS” 3.
INSTRUMENT AND CONTROL FUNCTIONS EAU12410 EAU12691 EAU12820 Dimmer switch “LIGHTS” Start switch “START” Clutch lever Set the switch to “HI” for the high beam Push this switch to crank the engine and to “LO” for the low beam. with the starter. See page 6-1 for start- ing instructions prior to starting the en- EAU12440 gine.
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13041 EAU13212 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.
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Handle gaso- line with care. Never siphon gaso- Your Yamaha engine has been de- line by mouth. If you should swallow signed to use regular unleaded gaso- line with a pump octane number...
INSTRUMENT AND CONTROL FUNCTIONS EAU13581 Fuel cock This model is equipped with a negative pressure fuel cock. The fuel cock sup- plies fuel from the tank to the carburetor while also filtering it. The fuel cock lever positions are ex- plained as follows and shown in the il- lustrations.
INSTRUMENT AND CONTROL FUNCTIONS EAU13630 EAU13730 To unlock the steering Starter (choke) lever Steering lock 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it.
INSTRUMENT AND CONTROL FUNCTIONS EAU14220 EAU14282 Rider seat Helmet holder To remove the rider seat Remove the bolts, and then pull the rid- er seat off. 1. Projection 2. Seat holder 1. Helmet holder 2. Place the rider seat in the original 2.
Minimum (soft): do not attempt to turn beyond the in a possible loss of control. maximum or minimum settings. Yamaha’s ignition circuit cut-off Standard: system has been designed to assist Maximum (hard): the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off.
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15313 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-15, 7-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-25 •...
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• Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-10 • If system is not working correctly, have Yamaha dealer check vehicle. • Check fluid level. Battery 7-29 • Fill with distilled water if necessary.
The engine is warm when it responds neutral indicator light should come normally to the throttle with the starter on. If not, ask a Yamaha dealer to (choke) turned off. To avoid the possi- check the electrical circuit. bility of excessive exhaust emissions, 4.
OPERATION AND IMPORTANT RIDING POINTS temperatures below 10 °C (50 °F) re- EAU16640 EAU16671 Starting a warm engine Shifting quire about 35 seconds with the starter Follow the same procedure as for start- (choke) turned on, then about 2.5 min- ing a cold engine with the exception utes with the starter (choke) in the half- that the starter (choke) is not required...
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OPERATION AND IMPORTANT RIDING POINTS ECA10260 4. At the recommended shift points 3. Shift the transmission into the neu- NOTICE shown in the following table, close tral position when the motorcycle the throttle, and at the same time, is almost completely stopped. The Even with the transmission in quickly pull the clutch lever in.
Since the engine is brand new, do not Since the engine and exhaust immediately have a Yamaha dealer put an excessive load on it for the first system can become very hot, check the vehicle.
(if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.
• Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32164 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
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• Check chain slack, alignment and condition. Drive chain • Adjust and thoroughly lubricate Every 300 mi (500 km) and after washing the motorcycle or riding in the rain chain with Yamaha chain and ca- ble lube. • Check bearing assemblies for looseness. √...
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√ √ √ √ √ √ 24 * • Check operation. switches Control and meter • Apply Yamaha chain and cable √ √ √ √ √ √ 25 * cables lube or engine oil thoroughly. • Check operation and free play.
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• Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU19544 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
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If any spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to 1. Spark plug gap diagnose such problems yourself. In- stead, have a Yamaha dealer check Spark plug gap: the vehicle. 0.6–0.7 mm (0.024–0.028 in)
PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Make sure that the canister breath- EAU42102 Canister (for California only) Engine oil and oil filter ele- er is not blocked, and if necessary, ment clean it. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri-...
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PERIODIC MAINTENANCE AND ADJUSTMENT 1. Engine oil level check window 1. Engine oil filler cap 1. Screw 2. Maximum level mark 2. Oil filter element cover 3. Minimum level mark 5. Remove and replace the oil filter 4. If the engine oil is below the mini- element and O-ring.
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PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Oil filter element cover screw: Be sure to wipe off spilled oil on any 7 Nm (0.7 m·kgf, 5.1 ft·lbf) parts after the engine and exhaust sys- tem have cooled down. ECA11620 Make sure that the O-ring is properly NOTICE seated.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32737 3. Remove the air filter case cover by Cleaning the air filter element removing the screws. The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean or, if necessary, replace the air filter element more frequently if you are riding in unusually wet or dusty areas.
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12. Install the air filter case bolts. The air filter element should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Pull the sponge material over the 1. Sponge material air filter element frame.
1350–1450 r/min 1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 7-15...
Rear: from occurring, the valve clearance regarding the specified tires. 200 kPa (2.00 kgf/cm², 29 psi) must be adjusted by a Yamaha dealer XV250Y 90–196 kg (198–432 lb) at the intervals specified in the periodic Tire air pressure XV250YC 90–195 kg (198–430 lb): maintenance and lubrication chart.
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After extensive tests, only the tires list- and brake-related parts, includ- ed below have been approved for this ing the tires, should be left to a model by Yamaha Motor Co., Ltd. Yamaha dealer, who has the 1. Tire sidewall necessary professional knowl- 2.
(a) to loos- age before each ride. If any dam- en the clutch cable. age is found, have a Yamaha 4. Loosen the locknut at the crank- dealer replace the wheel. Do not case.
A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before 1. Locknut operating the motorcycle. Air in 2.
2. Distance between brake pedal and footrest 3. Brake pedal free play 1. Locknut EWA10670 WARNING 2. Brake pedal position adjusting bolt It is advisable to have a Yamaha 3. Tighten the locknut. dealer make these adjustments. EWA11230 WARNING 1. Brake pedal free play adjusting nut...
Checking the front brake pads obtained as described, have a switch and rear brake shoes Yamaha dealer make this ad- The front brake pads and the rear brake justment. shoes must be checked for wear at the After adjusting the brake pedal...
When checking the fluid level, brake fluid level goes down sud- the wear limit line, have a Yamaha make sure that the top of the mas- denly, have a Yamaha dealer dealer replace the brake shoes as a ter cylinder is level by turning the check the cause.
EAU22721 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.
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PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the cotter pin from the axle nut, and then loosen the axle nut. 3. Loosen the chain puller locknut at each end of the swingarm. 4. To tighten the drive chain, turn the drive chain slack adjusting nut at each end of the swingarm in direc- tion (a).
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10581 NOTICE housing of cables may result in in-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU44271 EAU23142 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should The operation of the brake and shift The operation of the brake and clutch be checked before each ride.
If the sidestand does not move up To check the operation and down smoothly, have a Yamaha 1. Place the vehicle on a level sur- dealer check or repair it. Otherwise, face and hold it in an upright posi- the sidestand could contact the tion.
If any damage is found or the front the vehicle so there is no danger fork does not operate smoothly, of it falling over. have a Yamaha dealer check or re- [EWA10751] 2. Hold the lower ends of the front pair it.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23312 working near batteries. In case Battery of contact, administer the fol- A poorly maintained battery will corrode lowing FIRST AID. and discharge quickly. The electrolyte • EXTERNAL: Flush with plenty level, battery lead connections and of water.
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Fully charge the battery before in- EAU23601 Replacing the fuses stallation. 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals and that the breather hose is properly routed, in good condition, and not obstructed.
4. If the fuse immediately blows oil, otherwise the transparency of 1. Screw again, have a Yamaha dealer the glass, the luminosity of the bulb, check the electrical system. and the bulb life will be adversely af- 2.
2. Remove the burnt-out bulb by 6. Install the headlight unit by install- tighten the screws, otherwise pushing it in and turning it counter- ing the screws. the lens may break. [ECA10681] clockwise. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 7-32...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24212 EAU24350 Replacing a turn signal light Supporting the motorcycle bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the turn signal lens by re- when removing the front and rear moving the screws.
PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 Front wheel frame in front of the rear wheel or under each side of the swingarm. EAU24601 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
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PERIODIC MAINTENANCE AND ADJUSTMENT 7. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly. 8. Connect the speedometer cable. 1. Speedometer gear unit 1. Speedometer gear unit 2.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 3. Loosen the axle nut and the brake 7. Push the wheel forward, and then Rear wheel torque rod nut at the brake shoe remove the drive chain from the plate. rear sprocket. EAU32751 4. Lift the rear wheel off the ground To remove the rear wheel according to the procedure on EWA10821...
However, should your motorcycle WARNING! Always use a new require any repair, take it to a Yamaha cotter pin for the axle nut. [EWA10701] dealer, whose skilled technicians have...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.
WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. can cause loss of control. of the presence of ammonia)
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float cham- spark plug electrodes while °C (90 °F)]. For more information bers by loosening the drain bolts; turning the engine over. on storing the battery, see page this will prevent fuel deposits from 7-29.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 4-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10-2...
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Pre-operation check list ......5-2 Air filter element, cleaning ....7-13 Front fork, checking.......7-27 Fuel ............4-5 Rear brake light switch, adjusting ..7-21 Fuel cock..........4-7 Rider seat ..........4-9 Battery ..........7-29 Fuel tank cap...........4-5 Brake and clutch levers, Fuses, replacing........7-30 checking and lubricating.....
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INDEX Turn signal indicator light ......4-1 Turn signal light bulb, replacing .... 7-33 Turn signal switch ........4-3 Valve clearance ........7-16 Vehicle identification number ....10-1 Warranty, extended....... 10-9 Warranty, limited ........10-7 Wheel bearings, checking..... 7-28 Wheel (front) ......... 7-34 Wheel (rear) ..........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.05-0.5×1 CR...