Jotika H.M.S VICTORY 1805 Manual page 9

This building stage may appear to be more complicated than it really is, there is a need for several pieces of the structure to fit
together at the same time. However, with a little patience, thought and care it will all come together.
Check the pieces fit first, re-check and check again!
When you are completely satisfied with the fit and building process then the main quarter gallery inside pattern (373) can be
glued into position.
The stern fascia inner skin (374) can also be glued into position. If it is decided to use pins, take care not to distort the fascia's
natural curve across the stern extensions.
Once these pieces have been glued into position, the remaining quarter gallery patterns (215-219) can also be glued in place.
Work alternatively each side maintaining the correct downward angle.
You will notice that there are two patterns (219) each side. They are the same size and one fits into the full slot and the other
into the half slot on the bottom edge of the stern fascia (374). Glue both patterns into place.
From the 1.5mm walnut sheet remove the upper stern counter pattern (371) and offer its top edge to the bottom edge of the
stern fascia (374). These two edges are to butt up against each other and slight bevelling will be required, (Fig 002).
Glue the counter pattern (371) into position.
The 7th quarter gallery pattern (220) can now be glued into position and its bottom edge should sit flush with the bottom edge
of the upper stern counter pattern (371).
From the 1.5mm walnut sheet remove the lower stern counter pattern (372). This pattern can be fitted and glued into position
in a similar manner. However, it will have to be soaked in water first but only for a short period – bear in mind that the ply
wood is held together by a water soluble glue!
When you are able to offer this pattern (372) into position the top edge will also require bevelling. You will also be in a
position to see how much of the first planking may need be to be sanded from the lower edge of bulkhead 18 to ensure a good
fit in preparation for the second planking. With the lower stern counter pattern in place, you can attach the brass etched double
door vent hinges as shown (Fig 003), and painted black.
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Fig 002
Fig 003
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2003 JoTiKa Ltd.
Note upper tab orientation