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International comfort products CXH518GKA100 Technical Support Manual

International comfort products CXH518GKA100 Technical Support Manual

Split system heat pump

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TECHNICAL SUPPORT MANUAL
DANGER, WARNING, CAUTION, and
NOTE
The signal words DANGER, WARNING, CAU-
TION, and NOTE are used to identify levels of haz-
ard seriousness. The signal word DANGER is only
used on product labels to signify an immediate haz-
ard. The signal words WARNING, CAUTION, and
NOTE will be used on product labels and through-
out this manual and other manuals that may apply
to the product.
DANGER − Immediate hazards which will result in
severe personal injury or death.
WARNING − Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION − Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE − Used to highlight suggestions which will
result in enhanced installation, reliability, or opera-
tion.
TABLE OF CONTENTS
Model Number Identification
Wiring Diagrams
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging Chart
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tech Labels (Expanded Data)
Cooling Multiplying Factors
Heating Multiplying Factors
CXH5 Parts List
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HXH5 Parts List
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH5 Parts List
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exploded View
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODELS
CXH518GKA100 HXH518GKA100 TXH518GKA100
CXH524GKA100 HXH524GKA100 TXH524GKA100
CXH530GKA100 HXH530GKA100 TXH530GKA100
CXH536GKA100 HXH536GKA100 TXH536GKA100
CXH537GKA100 HXH537GKA100 TXH537GKA100
CXH542GKA100 HXH542GKA100 TXH542GKA100
CXH548GKA100 HXH548GKA100 TXH548GKA100
CXH560GKA100 HXH560GKA100 TXH560GKA100
Split System Heat Pump
CXH5, HXH5, TXH5
Safety Labeling and Signal Words
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
6−14
. . . . . . . . . . . . . . . . . .
15−26
. . . . . . . . . . . . . . . . . .
27−38
39−41
42−44
45−47
48−50
Signal Words in Manuals
The signal word WARNING is used throughout this
manual in the following manner:
WARNING
!
The signal word CAUTION is used throughout this
manual in the following manner:
CAUTION
!
Signal Words on Product Labeling
Signal words are used in combination with colors
and/or pictures on product labels.
WARNING
!
2
DEATH, PERSONAL INJURY, AND/OR PROPERTY
3−4
DAMAGE HAZARD
5
Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal injury and/or death.
Installation or repairs made by unqualified per-
sons could result in equipment malfunction, prop-
erty damage, personal injury and/or death.
The information contained in this manual is in-
tended for use by a qualified service technician fa-
miliar with safety procedures and equipped with
the proper tools and test instruments.
Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.
WARNING
428 04 6301 00
July 2010

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Summary of Contents for International comfort products CXH518GKA100

  • Page 1 MODELS Installation must conform with local building codes and with the National Electrical Code CXH518GKA100 HXH518GKA100 TXH518GKA100 NFPA70 current edition or Canadian Electrical CXH524GKA100 HXH524GKA100 TXH524GKA100 Code Part 1 CSA C.22.1. CXH530GKA100 HXH530GKA100 TXH530GKA100...
  • Page 2 MAJOR SERIES 0 = Generic or Not Applicable 2 = R−22 4 = R−410A REFRIGERANT Product Identifier Number Package Quantity Type of Kit (Example: CH = Crankcase Heater) International Comfort Products, LLC 428 04 6301 00 Lewisburg, Tennessee 37091 USA...
  • Page 3 Model Sizes: 18, 24, 30, 36, 42, 48 330751−101_D 1. Symbols are electrical representation only. 2. Compressor and fan motor furnished with inherent thermal protection. 3. To be wired in accordance with National Electric N.E.C. and local codes. 4. N.E.C. class 2, 24 V circuit, min. 40 VA required, 60 VA on units installed with LLS. 5.
  • Page 4 Model Size: 60 330752−101_D 1. Symbols are electrical representation only. 2. Compressor and fan motor furnished with inherent thermal protection. 3. To be wired in accordance with National Electric N.E.C. and local codes. 4. N.E.C. class 2, 24 V circuit, min. 40 VA required, 60 VA on units installed with LLS. 5.
  • Page 5 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 Rating Plate (required) Subcooling Temperature ° F (° C) ° F (° C) ° F (° C) ° F (° C) ° F (° C) (° C) (° C) Measured Liquid Pressure (psig) R−410A Required Liquid Line Temperature °...
  • Page 6 MULTIPLYING FACTORS (Refer to pages 7−14) † Total capacities are net (I.D. blower heat subtracted) system capacities based on 25 foot (7.62m) line set. If additional tubing length and/or indoor unit is located above outdoor unit, a slight variation in capacity may occur. ††...
  • Page 7 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 8 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 9 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 10 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 11 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 12 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 13 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 14 † † † † † † † † † † † ‡ † ‡ † ‡ † † †...
  • Page 15 COOLING Multiplying Factors for other Indoor Combinations Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model (C,H,T)XH518 >FXM4X18**A* 1.00 1.00 FXM4X24**A* 1.01 1.01 ENH4X24*17** *8MV*0701412** 0.97 0.98 ED*4X18B**...
  • Page 16 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X24F** OMV098J12A 0.99 0.99 EHD4X30A** *9MVX040 1.00 1.04 ENH4X24*17** 0.98 1.09...
  • Page 17 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model (C,H,T)XH530 >FXM4X30**A* 1.00 1.00 EHD4X36A** *8MPV050 0.98 1.06 EN(A,D,W)4X36*17** *9MPV075 0.97...
  • Page 18 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X36J** *9MVX080 0.99 0.99 EN(A,D)4X31*17** *9MPV050 0.99 1.03 ENH4X36*17** *9MVX060 0.97...
  • Page 19 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X36F** MV12F19**B* 0.97 1.01 EHD4X42A** *9MPV050 0.97 1.08 ENH4X36*17** *8MV*0701412** 0.95...
  • Page 20 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X42L** MV20L24**B* 0.98 0.98 EN(A,D)4X37*17** OMV098J12A 0.99 1.04 ENH4X43*21** *9MPV075 1.00...
  • Page 21 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X36F** *9MVX040 0.95 1.07 EHD4X42A** MV12F19**B* 0.99 0.99 ENH4X36*17** OLV154F20A 0.98...
  • Page 22 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model EHD4X36A** *8MPV050 0.97 1.05 EN(A,D,W)4X36*17** NOMV106D12* 0.94 1.02 ENH4X43*21** *8MV*1352422** 0.99...
  • Page 23 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model EHD4X42A** *9MPV075 0.98 1.07 ENH4X36*17** MV08B15**B* 0.96 1.00 FVM4X60**** 1.01 1.01...
  • Page 24 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X48J** *8MX*1102120** 1.00 1.00 EN(A,D)4X43*24** *8MX*1352420** 1.01 0.97 ENH4X48*21** *8MX*0701716** 1.00...
  • Page 25 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X48L** *8MV*1352422** 0.96 1.00 EHD4X60A** *9MVX100 0.98 1.02 ENH4X48*21** 0.96 1.04...
  • Page 26 COOLING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model (C,H,T)XH560 >FXM4X60**A* 1.00 1.00 EHD4X60A** *8MX*1102120** 0.98 1.02 ENH4X60*24** *8MX*1102120** 0.97...
  • Page 27 HEATING Multiplying Factors for other Indoor Combinations Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model (C,H,T)XH518 >FXM4X18**A* 1.00 1.00 EHD4X24A**" *8MV*0701412** 0.99 1.04 ENH4X24*17** *8MX*0451408** 1.01 1.03...
  • Page 28 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X24F** OMV098J12A 1.00 1.03 EHD4X30A** *9MVX060 1.00 1.00 ENH4X30*17** *8MV*0901716** 1.00...
  • Page 29 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model (C,H,T)XH530 >FXM4X30**A* 1.00 1.00 EHD4X36A** *8MPV075 1.00 0.99 EN(A,D,W)4X36*17** *9MVX060 1.00...
  • Page 30 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X36J** *9MVX080 1.00 1.00 EN(A,D)4X31*17** *9MPV075 1.01 1.02 ENH4X36*17** OLV098A12A 0.99...
  • Page 31 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model FS(M,U)4X42**** 1.02 1.09 ENH4X43*21** *9MPV050 1.01 1.04 EHD4X42A** NOMV156E19* 0.98 1.01...
  • Page 32 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ENH4X36*17** *8MV*1102120** 0.97 1.04 EN(A,D)4X36*21** *9MVX060 0.99 1.07 EN(A,D,W)4X36*17** OMV098J12A 0.99...
  • Page 33 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X36F** *9MPV075 0.98 1.08 EHD4X42A** MV12F19**B* 0.98 0.99 ENH4X36*17** OMV098J12A 0.99...
  • Page 34 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X42L** 1.01 1.09 EN(A,D,W)4X36*17** NOMV106D12* 0.97 1.07 ENH4X43*21** *8MX*0451408** 1.00 1.03...
  • Page 35 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model EHD4X42A** *9MPV050 1.00 1.06 ENH4X36*17** MV08B15**B* 0.97 1.04 FXM4X42**A* 1.00 1.01...
  • Page 36 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X48J** *8MX*0902116** 1.01 1.02 EN(A,D)4X43*24** *8MX*1102120** 1.01 0.97 ENH4X48*21** *8MV*1352422** 1.01...
  • Page 37 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model ED*4X48J** 1.00 1.05 EHD4X60A** *9MVX100 0.98 1.00 ENH4X60*24** *8MV*0901716** 0.97 1.00...
  • Page 38 HEATING Multiplying Factors for other Indoor Combinations (continued) Indoor Furnace Indoor Furnace Indoor Furnace Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Capac. (MBh) Power (AMPS) Model Model Model Model Model Model (C,H,T)XH560 >FXM4X60**A* 1.00 1.00 EHD4X60A** *8MX*1102120** 0.99 1.01 ENH4X60*24** *8MX*1102120** 0.99...
  • Page 39 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 CXH5 PARTS LIST DESCRIPTION FAST PARTS NO. COMP ZP16K5E-PFV-130 ZP16K5EPFV130 COMP ZP21K5E-PFV-130 ZP21K5EPFV130 COMP ZP25K5E-PFV-130 ZP25K5EPFV130 COMP ZP31K5E-PFV-130 ZP31K5EPFV130 COMP ZP38K5E-PFV-130 ZP38K5EPFV130 COMP ZP42K5E-PFV-130 ZP42K5EPFV130 COMP ZP51K5E-PFV-130 ZP51K5EPFV130 FAN MOTOR 1/12 HP 1177967 MTR CND 1/208-230 1/12 820 1179379...
  • Page 40 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 CXH5 PARTS LIST (continued) DESCRIPTION FAST PARTS NO. PRESSURE SWITCH LOW 1176661 PISTON CHATLEFF .042 1173634 PISTON CHATLEFF .046 1173650 PISTON .052 1174060 PISTON CHATLEFF .061 1173663 PISTON CHATLEFF .067 1173867 PISTON CHATLEFF .059 1173871 PISTON .076 1173673...
  • Page 41 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 CXH5 PARTS LIST (continued) DESCRIPTION FAST PARTS NO. GRILLE INLET 1178635 GRILLE INLET 1178578 GRILLE INLET 1178613 GRILLE INLET 1178581 BOX CONTROL 1173643 KIT CONTROL BOX COVER 1179369 KIT CONTROL BOX COVER 1179370 KIT CONTROL BOX COVER 1179371...
  • Page 42 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 HXH5 PARTS LIST DESCRIPTION FAST PARTS NO. COMP ZP16K5E-PFV-130 ZP16K5EPFV130 COMP ZP21K5E-PFV-130 ZP21K5EPFV130 COMP ZP25K5E-PFV-130 ZP25K5EPFV130 COMP ZP31K5E-PFV-130 ZP31K5EPFV130 COMP ZP38K5E-PFV-130 ZP38K5EPFV130 COMP ZP42K5E-PFV-130 ZP42K5EPFV130 COMP ZP51K5E-PFV-130 ZP51K5EPFV130 FAN MOTOR 1/12 HP 1177967 MTR CND 1/208-230 1/12 820 1179379...
  • Page 43 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 HXH5 PARTS LIST (continued) DESCRIPTION FAST PARTS NO. PRESSURE SWITCH LOW 1176661 PISTON CHATLEFF .042 1173634 PISTON CHATLEFF .046 1173650 PISTON .052 1174060 PISTON CHATLEEF .059 1173871 PISTON CHATLEFF .061 1173663 PISTON CHATLEFF .067 1173867 PISTON .076 1173673...
  • Page 44 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 HXH5 PARTS LIST (continued) DESCRIPTION FAST PARTS NO. GRILLE INLET 1177734 GRILLE INLET 1177495 GRILLE INLET 1177494 BOX CONTROL 1173643 KIT CONTROL BOX COVER 1179369 KIT CONTROL BOX COVER 1179370 KIT CONTROL BOX COVER 1179371 KIT CONTROL BOX COVER 1179372...
  • Page 45 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 TXH5 PARTS LIST DESCRIPTION FAST PARTS NO. COMP ZP16K5E-PFV-130 ZP16K5EPFV130 COMP ZP21K5E-PFV-130 ZP21K5EPFV130 COMP ZP25K5E-PFV-130 ZP25K5EPFV130 COMP ZP31K5E-PFV-130 ZP31K5EPFV130 COMP ZP38K5E-PFV-130 ZP38K5EPFV130 COMP ZP42K5E-PFV-130 ZP42K5EPFV130 COMP ZP51K5E-PFV-130 ZP51K5EPFV130 FAN MOTOR 1/12 HP 1177967 MTR CND 1/208-230 1/12 820 1179379...
  • Page 46 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 TXH5 PARTS LIST (continued) DESCRIPTION FAST PARTS NO. PRESSURE SWITCH LOW 1176661 PISTON CHATLEFF .042 1173634 PISTON CHATLEFF .046 1173650 PISTON .052 1174060 PISTON CHATLEFF .059 1173871 PISTON CHATLEFF .061 1173663 PISTON CHATLEFF .067 1173867 PISTON .076 1173673...
  • Page 47 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 TXH5 PARTS LIST (continued) DESCRIPTION FAST PARTS NO. GRILLE INLET 1177577 GRILLE INLET 1177796 GRILLE INLET 1177576 GRILLE INLET 1177578 BOX CONTROL 1173643 KIT CONTROL BOX COVER 1179369 KIT CONTROL BOX COVER 1179370 KIT CONTROL BOX COVER 1179371...
  • Page 48 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown. Please refer to Parts List for exact parts listing. FAN, GUARD RACEWAY MOTOR, FAN TOP, COVER ASSY COIL, POST ASSY.
  • Page 49 TECHNICAL SUPPORT MANUAL Split System Heat Pump: (C,H,T)XH5 H/P Control Box , 208 / 230 Volt, 1 Phase NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown. Please refer to Parts List for exact parts listing.
  • Page 50 Support, Coil Retainer ,Piston ( When Used) Base Pan Assembly Clip, Accum. Cushion, Accum. Filter Drier Capillary, Assy. Cap Flare Seal Switch Temp. CC Heater ( When Used ) International Comfort Products, LLC 428 04 6301 00 Lewisburg, Tennessee 37091 USA...