International comfort products N4H4-G Installation Instructions Manual

International comfort products N4H4-G Installation Instructions Manual

R--410a split system heat pumps

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INSTALLATION INSTRUCTIONS

R- -410A Split System Heat Pumps
These instructions must be read and understood completely before attempting installation.
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory–authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety–alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety–alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death.
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
WARNING
!
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
N4H4- -G / R4H4- - B / WCH4- - B
WARNING signifies hazards
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors.
Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi-
bration.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon–based caulk (see Fig.
1).
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
! !
.
tubing (see Fig. 1).
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation (see Fig. 1).
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
OUTDOOR WALL
(AROUND SUCTION
Fig. 1 – Connecting Tubing Installation
When outdoor unit is connected to factory–approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
field–supplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
IMPORTANT: Maximum liquid–line size is 3/8–in. OD for all
residential applications including long line.
IMPORTANT: Always install the factory–supplied liquid–line
filter drier. Obtain replacement filter driers from your distributor or
branch.
INDOOR WALL
CAULK
LIQUID TUBE
SUCTION TUBE
INSULATION
THROUGH THE WALL
JOIST
HANGER STRAP
INSULATION
TUBE ONLY)
SUCTION TUBE
1" (25.4 mm)
MIN
LIQUID TUBE
SUSPENSION
A07588
Catalog No: 42801510700
Replaces: New

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Summary of Contents for International comfort products N4H4-G

  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS R- -410A Split System Heat Pumps N4H4- -G / R4H4- - B / WCH4- - B These instructions must be read and understood completely before attempting installation. NOTE: Read the entire instruction manual before starting the INSTALLATION RECOMMENDATIONS installation.
  • Page 2: Installation

    NOTE: 18” (457.2 mm) clearance option described above is INSTALLATION approved for outdoor units with wire grille coil guard only. IMPORTANT: Effective January 1, 2015, all split system air Units with louver panels require 24” (609.6 mm) between units. conditioners and heat pumps must be installed pursuant to the On rooftop applications, locate unit at least 6 in.
  • Page 3: Make Piping Connections

    Table 1 – Accessory Usage REQUIRED FOR LOW–AMBIENT REQUIRED FOR REQUIRED FOR Accessory COOLING APPLICATIONS SEA COAST APPLICATIONS LONG LINE APPLICATIONS* (Below 55F / 12.8C) (Within 2 miles / 3.22 km) Accumulator Standard Standard Standard Compressor Start Assist Capacitor and Relay Crankcase Heater Evaporator Freeze Thermostat...
  • Page 4: Service Valve

    Table 2 – Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.) LIQUID RATED VAPOR UNIT SIZE Connection Tube Connection Tube SERVICE VALVE Diameter Diameter Diameter Diameter VALVE CORE 18, 24 30, 36 42, 48 1–1/8 * Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for performance data when using different size and length linesets.
  • Page 5: Make Electrical Connections

    Make Electrical Connections CAUTION WARNING UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage ELECTRICAL SHOCK HAZARD or improper operation. Failure to follow this warning could result in personal injury or Installation of filter drier in liquid line is required. death.
  • Page 6: Compressor Crankcase Heater

    Final Wiring Check Table 3 – 3–Phase Monitor LED Indicators STATUS IMPORTANT: Check factory wiring and field wire connections No call for compressor operation to ensure terminations are secured properly. Check wire routing to FLASHING Reversed phase ensure wires are not in contact with tubing, sheet metal, etc. Normal Compressor Crankcase Heater Connect Control Wiring...
  • Page 7 Sequence of Operation The electronic defrost timer sequence is enabled when the T1 input on the board is energized. The timer starts only when the defrost Turn on power to indoor and outdoor units. Transformer is thermostat is closed and the contactor is energized. energized.
  • Page 8: Check Charge

    Check Charge Factory charge amount and desired subcooling are shown on unit Units with Indoor Pistons rating plate. Additional subcooling may be required to achieve Units installed with indoor pistons require charging by the optimal heating performance based on the installed indoor unit. superheat method.
  • Page 9 Table 5 – Additional Subcooling Required - - N4H4 / R4H4 Subcooling Delta from Rating Plate Value Outdoor Unit Tonnage Indoor Unit | Additional Subcooling Required EA*4X18L14A EA*4X24L14A EA*4X30L14A EA*4X36L14A EA*4X42L21A EA*4X48L17A EA*4X60L21A EA*4X24L14A EA*4X24L17A EA*4X30L17A EA*4X36L17A EA*4X42L24A EA*4X48L21A EA*4X60L24A EA*4X24L17A EA*4X25L17A EA*4X36L14A...
  • Page 10 Table 6 – Additional Subcooling Required - - WCH4- -B Subcooling Delta from Rating Plate Value Outdoor Unit Tonnage Indoor Unit | Additional Subcooling Required WLA*184AA* WLA*244AA* WLA*304AA* WLA*364AA* WLA*424CA* WLA*484BA* WLA*604CA* WLA*244AA* WLA*244BA* WLA*304BA* WLA*364BA* WLA*424DA* WLA*484CA* WLA*604DA* WLA*244BA* WLA*254BA* WLA*364AA* WLA*364CA*...
  • Page 11 Table 7 – Required Liquid Line Temperatures _F LIQUID PRESSURE AT REQUIRED SUBCOOLING TEMPERATURE (° F) SERVICE VALVE (PSIG) Table 8 – Superheat Charging (Heat Pump Only) EVAPORATOR ENTERING AIR TEMPERATURE (° F WB) OUTDOOR TEMP (° F) – – –...
  • Page 12: Final Checks

    S Do not use capillary tube coils. S Observe all warnings, cautions, and bold text. S All indoor coils must be installed with a hard shutoff R- -410A TXV metering device. Copyright 2014 International Comfort Products Edition Date: 11/2014 Lewisburg, TN 37091 USA Catalog No: 42801510700 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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R4h4-bWch4-b

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