Zeus Appollo Z21 Series Installation Manual

Zeus Appollo Z21 Series Installation Manual

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Z eus Appollo Z21 Series Hybrid Inverter -
Installation Manual

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Summary of Contents for Zeus Appollo Z21 Series

  • Page 1 Z eus Appollo Z21 Series Hybrid Inverter - Installation Manual...
  • Page 2: Table Of Contents

    Table of Contents 1. Introduction ....................2 2. Important Safety Warning ................2 2.1 Symbols ....................3 2.2 Safety ....................4 3. Installation ..................... 5 3.1 Packing List ..................5 3.2 Product Overview ................. 6 3.3 Selecting The Mounting Location ............6 3.4 Mounting ....................
  • Page 3: Introduction

    If the battery capacity is insufficient to meet consumption requirements, power will be automatically sourced from the public grid. Zeus Appollo Solar Z21 series inverter is designed for both indoor and outdoor use. Figure 1-1 Basic hybrid PV system overview 2.
  • Page 4: Symbols

    (Australia) Pty Ltd. (hereinafter referred to as Zeus Appollo Solar) strictly conforms to all related safety requirements during design and testing phases. Safety regulations relevant to the installation location shall be followed during installation, operation and maintenance. Improper operation may result in a risk of electric shock or damage to the equipment and/or property.
  • Page 5: Safety

    Residual voltage exists in the inverter; before commencing any maintenance, at least 5 minutes must be allowed for the capacitor in the inverter to fully discharge. 2.2 Safety Installation, maintenance and connection of inverters must be performed by qualified personnel, in compliance with local electrical standards, regulations and the requirements of local power authorities and/or companies.
  • Page 6: Installation

    Completely isolate the inverter before maintenance. Do not service other areas of the inverter when undertaking maintenance! Do NOT insert or extract the AC and DC terminals when the inverter is in operation. Electrical installation & maintenance shall be conducted by a licensed electrician.
  • Page 7: Product Overview

    expansion bolt x6 hexagon head screw x2 pan head screw x8 WiFi fast warranty user manual fast installation Card installation user manual x1 WiFi fast installation x1 flat head screw x5 fast installation x1 warranty card x1 3.2 Product Overview 1.
  • Page 8 Select a well-ventilated location sheltered from direct sunlight. Install vertically or tilted backward by a maximum of 15°. The device must not be installed with a sideways tilt. The connection area must point downwards. Refer to Figure 3.3-1. Figure 3.3-1 In order to achieve optimal performance, the ambient temperature should be less than 45 °C.
  • Page 9: Mounting

    To facilitate heat dissipation and convenient dismantling, the minimum clearances around the inverter should be no less than the following: 300mm upward 300mm 500mm 500mm downward 500mm 300mm f ront 300mm both sides 500mm 500mm Figure 3.3-3 3.4 Mounting Remember that this inverter is heavy! Please be careful when removing from the packaging.
  • Page 10: Electrical Connection

    457mm 229mm 117mm 105mm 400mm Figure 3.4-1 Figure 3.4-2 detail b detail a Figure 3.4-3 Figure 3.4-4 4. Electrical Connection 4.1 AC Output Connection Before connecting to the grid and the load, please install a separate AC breaker ( 2 50VAC/30A )...
  • Page 11 Please adhere to the following steps when making an AC connection: 1. Check the grid voltage and frequency at the connection point of the inverter. It should meet the Zeus Appollo Solar products’ specification. 2. Measure the impedance between neutral cable and earth cable ,...
  • Page 12: Pv Connection

    L----line N----neutral PE----earth cable core section after crimp back-up grid terminal terminal Figure 4.1-4 Figure 4.1-5 pan head screw Figure 4.1-6 Figure 4.1-7 4.2 PV Connection Before connecting the PV panels, ensure the plug connectors have the correct polarity. Incorrect polarity could permanently damage the inverter. Check the short-circuit current of the PV string.
  • Page 13 designing the system, is based on the minimum value of the design of the PV functional grounding in the inverter. The minimum system value of a total resistance of 19.33k must be attained. There is a risk of electrical shock if the total minimum resistance requirement is not met.
  • Page 14: Battery Connection

    inverter side 2.5~4mm 2.5~4mm compress by professional tool Figure 4.2-3 4.3 Battery Connection Before connecting to a battery, please install a separate DC breaker (60A for Z21I3K6D48 and 120A for Z21I4K6D48) between the inverter and the battery. This will ensure that the inverter can be securely disconnected during maintenance.
  • Page 15 Please follow the steps below to implement battery connection: 1. Check the nominal voltage of batteries. The nominal input voltage should meet Zeus Appollo product specification. 2. Disconnect the DC breaker between the inverter and the battery. 3. Disconnect the screw cap from the insulator.
  • Page 16: Rs485 Connection

    + ----red cable ----black cable cable core section after crimp positive negative terminal terminal Figure 4.3-4 Figure 4.3-5 hexagon head screw pan head screw Figure 4.3-6 Figure 4.3-7 4.4 RS485 Connection The RS485 interfaces are used for EzConverter and EzMeter communication. The cable length should not exceed 800m.
  • Page 17: Ezmeter Connection

    6. Put the crystal head insert into the corresponding inner slots of the inverter. 7. Fasten the RS485 waterproof assembly to the inverter. 8. Screw down the screw cap again. RS485 cover cable waterproof ring crystal head screw cap insulator Color Function RESERVED...
  • Page 18: Ezconverter Connection (Optional)

    illustration Connection of single phase system Color Function orange/white RESERVED orange RESERVED green/white RESERVED blue blue/white RESERVED green brown/white brown if constant blink, connection ok. If the light is flashing, the connection is Color Function Load orange/white RESERVED EzMeter RESERVED orange green/white RX_RS485B...
  • Page 19 Communication between the inverter and the EzConverter is via an RS485. Communication between the lithium battery and the EzConverter can be via an RS485 or CAN or an RS232 (depending on the Li-Ion battery communication type). The cable length should not exceed 2m. Choose a corresponding switch circuit for the lithium battery, according to the switch protocol comparison table of the lithium battery in the user manual.
  • Page 20 Color Function orange/white RESERVED orange RESERVED green/white RX_RS485B blue RESERVED blue/white RESERVED green RX_RS485A brown/white TX_RS485B brown TX_RS485A T568B Battery Li-Ion Figure 4.6-2 Color Function orange/white RESERVED orange RESERVED green/white RX_RS485B blue RESERVED blue/white RESERVED green RX_RS485A brown/white TX_RS485B brown TX_RS485A T568B Battery...
  • Page 21: Wifi Connection

    Constant on Powered on Power Green Blink Inverter Yellow Communicate with Inverter Blink Communication OK RS485 Yellow Blink Yellow Communication OK Received command Blink Yellow from RCR Blink RS232 Yellow Communication OK 4.7 WiFi Connection Installing a connection between the antenna and the inverter. Refer to Figure 4.7-1.
  • Page 22: Usb Connection

    touch switch open USB cover Figure 4.8-1 4.9 USB Connection The USB communication is used for firmware update only ! Please follow below Figure 4.9-1 to implement a USB connection: insert USB data cable open USB cover Figure 4.9-1 5. LED Lights Illustration Inverter Status LED Color Inverter Status Note...
  • Page 23: Z21Manage Operation Illustration

    Blink 1s on 1s off Bat Low Disconnect 6. Z21Manage Operation Illustration The Z21 series inverter has no LCD screen, it can be controlled via a mobile device with the APP software (Z21Manage). 6.1 Download and Install Go to Google play :...
  • Page 24 6.2.1 WiFi communication Option 1. Connect the inverter directly. Please choose the SSID of the inverter (Solar-WiFi as default, initial password: 12345678) and join it. Option 2. Connect through a wireless router. If the inverter has joined a local WiFi network, you can choose the SSID of the WiFi router and join it.
  • Page 25 6.2.5 Battery Management If you have already installed a Zeus Appollo Solar EzMeter, you can skip the next step, because the Zeus Appollo Solar Hybrid Inverter will automatically control the battery charging and discharging based on demand.
  • Page 26: Current Data Display

    6.2.6 Function Setting Advanced Settings Feeding To Grid: When the switch is "yes", excess energy from the PV will be fed into the grid. Shadow Scan: When the switch is "on", it enables better shadow coverage associated with PV panels. PV Charge Without Grid: When the switch is "on", the PV panels can charge the battery without the grid connected.
  • Page 27 Check battery parameters Check grid parameters Check load parameters Check inverter parameters...
  • Page 28: Historical Data Display

    6.4 Historical Data Display Solar Yield Please ensure that the monitoring device has been connected to the Internet and that the solar station has been successfully created. Please enter the registered user name and the password when you creating the solar station. There are three historical data display formats, “Year”...
  • Page 29: Working Modes

    换 英 7. Working Modes The Z21 series inverters have the following main operating modes providing for different conditions: Mode 1 : Energy produced by the PV system is first used for the local load, the excess energy is then used for charging batteries, and then finally feeding into the grid.
  • Page 30 Mode 2 : If there are no PV panels, battery energy is used for the local load first, the grid also can supply power when the battery capacity is insufficient. Mode 3 : If the grid is faulty or there is no grid, the system can still operate, PV panels and...
  • Page 31 batteries supply energy for the local load. (Connected to Emergency Backup Output only) Mode 4 : The battery can be charged by the grid, charging time and power can be set up adaptably.
  • Page 32: Error Messages

    8. Error Messages An error message will be displayed on the Monitor if a fault occurs. Table 9-1 Description of Error Message Error message Description Utility Loss Grid disconnected Fac Failure Grid frequency no longer within permissible range PV Over Voltage Overvoltage at DC input Over Temperature Over temperature on the case...
  • Page 33: Specifications

    Battery Charge Over Current Battery Charge Over Current Battery Under SOC Battery Capacity Low Battery Under Total Voltage Battery Under Total Voltage Battery Communication Fail Battery Communication Fail Battery Output Short Battery Output Short 9. Specifications Model name Z21I4K6D48 Z21I3K6D48 Solar Max.
  • Page 34 Peak power(Back-up)(W) 1.5x Pnom, 10sec 1.5x Pnom, 10sec Max. AC current(A) Nominal AC output 50/60Hz; 230Vac AC output range 45~55Hz/55~65Hz; 180~270Vac AC output (Back-up) 230Vac ±2%, 50Hz ±0.2%, THDv<3% (linear load) <1.5% THDi Power factor 0.9 leading~0.9 lagging Grid connection Single phase Efficiency Max.
  • Page 35: Certificates

    Standby losses(W) <8 Cooling Natural convection Noise emission(dB) <25 Display LED light & APP USB2.0 or WiFi Communication Standard warranty(years) 5/10/15/20/25( optional) 11. Certificates...

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