Crown Boiler PHNTM399 Installation And Operation Instructions Manual
  1. Manuals
  2. Brands
  3. Crown Boiler Manuals
  4. Boiler
  5. PHNTM399
  6. Installation and operation instructions manual
Crown Boiler PHNTM399 Installation And Operation Instructions Manual

Crown Boiler PHNTM399 Installation And Operation Instructions Manual

Phantom-x series high efficiency gas-fired hot water direct vent condensing boiler
Hide thumbs Also See for PHNTM399:
Table of Contents

Advertisement

Quick Links

Download this manual
+LJK (I¿FLHQF\ *DV)LUHG +RW :DWHU
'LUHFW 9HQW &RQGHQVLQJ %RLOHUV
,167$//$7,21 $1' 23(5$7,1* ,16758&7,216
7KHVH LQVWUXFWLRQV PXVW EH DI¿[HG RQ RU DGMDFHQW WR WKH ERLOHU DQG
UHWDLQHG IRU IXWXUH UHIHUHQFH
0RGHOV
‡ 3+170
‡ 3+170
105358-03 - 1/15
Manufacturer of Hydronic Heating Products
P.O. Box 14818 3633 I. Street
Philadelphia, PA 19134
www.crownboiler.com
Series
WARNING:
Improper installation, adjustment, alteration,
service or maintenance can cause property damage, injury,
or loss of life. For assistance or additional information,
FRQVXOW D TXDOL¿HG LQVWDOOHU VHUYLFH DJHQF\ RU WKH JDV
VXSSOLHU 7KLV ERLOHU UHTXLUHV D VSHFLDO YHQWLQJ V\VWHP
5HDG WKHVH LQVWUXFWLRQV FDUHIXOO\ EHIRUH LQVWDOOLQJ
9700609

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PHNTM399 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Crown Boiler PHNTM399

Summary of Contents for Crown Boiler PHNTM399

  • Page 1 Series +LJK (I¿FLHQF\ *DV)LUHG +RW :DWHU 'LUHFW 9HQW &RQGHQVLQJ %RLOHUV ,167$//$7,21 $1' 23(5$7,1* ,16758&7,216 7KHVH LQVWUXFWLRQV PXVW EH DI¿[HG RQ RU DGMDFHQW WR WKH ERLOHU DQG UHWDLQHG IRU IXWXUH UHIHUHQFH 9700609 0RGHOV WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, ‡...
  • Page 2 IMPORTANT INFORMATION - READ CAREFULLY NOTE: The equipment shall be installed in accordance with those installation regulations enforced in the area where the installation is to be made. These regulations shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before installations are made.
  • Page 3 Special Installation Requirements for Massachusetts A. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the sidewall exhaust vent termination is less than seven (7) feet above grade, the IROORZLQJ UHTXLUHPHQWV VKDOO EH VDWLV¿HG 1.

  • Page 4: Table Of Contents

    7$%/( 2) &217(176 3URGXFW 'HVFULSWLRQ 6SHFL¿FDWLRQV DQG 'LPHQVLRQDO 'DWD Unpacking Boiler..................III. Pre-Installation and Boiler Mounting............Venting...................... A. General Guidelines................13 B. CPVC/PVC Venting................18 C. Polypropylene Venting................. 24 D. Stainless Steel Venting................ 27 ( 5HPRYLQJ WKH ([LVWLQJ %RLOHU 30 F.

  • Page 5: 3Urgxfw 'Hvfulswlrq 6Shfl¿Fdwlrqv Dqg 'Lphqvlrqdo 'Dwd

    Section IV ‘Heating Boilers’ of heating, etc.). ASME Boiler and Pressure Vessel Code, which provide a 7DEOH $ 6SHFL¿FDWLRQV Boiler Model 6SHFL¿FDWLRQ PHNTM399 PHNTM500 $OWLWXGH IW DERYH VHD OHYHO  86$ 0-7000 0-7000 $OWLWXGH IW DERYH VHD OHYHO  &DQDGD...
  • Page 8 1XPEHU 0%+ 0%+ (I¿FLHQF\ (I¿FLHQF\ 0LQ 0D[ PHNTM399 94.1 94.5 PHNTM500 95.0 95.0 5DWLQJV VKRZQ DUH IRU LQVWDOODWLRQV DW VHD OHYHO DQG HOHYDWLRQV XS WR  IW )RU HOHYDWLRQV DERYH  IW WKH ERLOHU ZLOO QDWXUDOO\...
  • Page 9 ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ 1. Access to boiler front is provided through a door or removable front access panel. WARNING 2. Access is provided to the condensate trap located ([SORVLRQ +D]DUG $VSK\[LDWLRQ +D]DUG underneath the heat exchanger. (OHFWULFDO 6KRFN +D]DUG ,QVWDOODWLRQ RI WKLV 3.
  • Page 10 ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ G. General (continued) 4. Boiler Installation: * Note: a. For basement installation provide a solid level When boiler is vented vertically, the minimum EDVH VXFK DV FRQFUHWH ZKHUH ÀRRU LV QRW OHYHO RU clearance from the rear of the jacket is increased ZKHUH ZDWHU PD\ EH HQFRXQWHUHG RQ WKH ÀRRU to 18 in.

  • Page 11: Unpacking Boiler

    PHNTM399 PHNTM399 g. Repeat above procedure to install the fourth PHNTM500 PHNTM399 or PHNTM500 stacking boiler attachment bracket to secure 2. 7R ¿HOG DVVHPEOH LQGLYLGXDO 3KDQWRP ERLOHUV LQWR D stacked boiler right side panels at the rear right VWDFNDEOH FRQ¿JXUDWLRQ XVH WKH VWHSV EHORZ corner.
  • Page 12 ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ G. General (continued) heating capacity and/or gross output of the VII “Gas Piping” of the manual for sizing and installation of an individual boiler. When selected stackable boiler combination. Follow common gas piping is sized, insure it will instructions of Section VI “Water Piping and Trim”...

  • Page 13: General Guidelines

    ,9 9HQWLQJ WARNING $VSK\[LDWLRQ +D]DUG )DLOXUH WR YHQW WKLV ERLOHU LQ DFFRUGDQFH ZLWK WKHVH LQVWUXFWLRQV FRXOG FDXVH SURGXFWV RI FRPEXVWLRQ WR HQWHU WKH EXLOGLQJ UHVXOWLQJ LQ VHYHUH SURSHUW\ GDPDJH SHUVRQDO LQMXU\ RU GHDWK 'R QRW XVH D EDURPHWULF GDPSHU GUDIW KRRG RU YHQW GDPSHU ZLWK WKLV ERLOHU 'R QRW ORFDWH YHQW WHUPLQDWLRQ XQGHU D GHFN 'R QRW ORFDWH YHQW WHUPLQDWLRQ ZKHUH H[SRVHG WR SUHYDLOLQJ ZLQGV 'R QRW ORFDWH FRPEXVWLRQ DLU WHUPLQDWLRQ ZKHUH FKORULQHV FKORURÀXRURFDUERQV &)&¶V  SHWUROHXP...
  • Page 14 (TXLYDOHQW (TXLYDOHQW 3LSH (TXLYDOHQW (TXLYDOHQW 'LDPHWHU /HQJWK /HQJWK 'LDPHWHU /HQJWK /HQJWK PHNTM399 4 in. 2.5 ft. 100 ft. 4 in. 2.5 ft. 100 ft. (100 mm or 110 mm) (760 mm) (30.5 m) (100 mm or 110 mm) (760 mm) (30.5 m)
  • Page 15 ,9 9HQWLQJ A. General Guidelines (continued) )LJXUH  /RFDWLRQ RI 9HQW 7HUPLQDO 5HODWLYH WR :LQGRZV 'RRUV *UDGHV 2YHUKDQJV 0HWHUV DQG )RUFHG $LU ,QOHWV  7ZR3LSH 6\VWHP 9HQW 7HUPLQDO 6KRZQ  7ZR3LSH 6\VWHP $LU ,QWDNH 7HUPLQDO 1RW 6KRZQ d. Slope horizontal vent pipe minimum 1/4 in/ft SUpYHQLU OH ÀpFKLVVHPHQW /HV PpWKRGHV HW OHV (21 mm/m) downward towards the boiler.
  • Page 16 ,9 9HQWLQJ A. General Guidelines (continued) 7DEOH % 9HQW&RPEXVWLRQ $LU (TXLYDOHQW /HQJWK &DOFXODWLRQ :RUN 6KHHW &RPEXVWLRQ $LU 9HQW ƒ (OERZ V ,QVWDOOHU 6XSSOLHG ƒ (OERZ V &39& 6XSSOLHG ZLWK %RLOHU 6XEWRWDO 6XEWRWDO Quantity Equivalent Quantity (TXLYDOHQW /HQJWK Nominal Diameter Equivalent Nominal Diameter Equivalent (Pc) /HQJWK SHU 3F...
  • Page 17 ,9 9HQWLQJ A. General Guidelines (continued) )LJXUH  'LUHFW 9HQW  9HUWLFDO 7HUPLQDWLRQV e. Do not install vent terminal directly above windows or doors. )LJXUH $ 'LUHFW 9HQW  2SWLRQDO 9HQW 6LGHZDOO f. Locate bottom of vent terminal at least 3 ft. (900 6QRUNHO 7HUPLQDWLRQ mm)above any forced air inlet located within 10 ft.

  • Page 18: Cpvc/Pvc Venting

    ,9 9HQWLQJ A. General Guidelines - B. CPVC/PVC Venting (continued) )LJXUH  'LUHFW 9HQW  9HUWLFDO 7HUPLQDWLRQV ZLWK 6ORSHG 5RRI ([WHQG YHQWFRPEXVWLRQ DLU SLSLQJ WR PDLQWDLQ PLQLPXP YHUWLFDO µ;¶ DQG PLQLPXP KRUL]RQWDO µ<¶ GLVWDQFH RI  LQ  PP > LQ  PP &DQDGD@ IURP URRI VXUIDFH $OORZ DGGLWLRQDO YHUWLFDO µ;¶ GLVWDQFH IRU H[SHFWHG VQRZ DFFXPXODWLRQ n.
  • Page 19 ,9 9HQWLQJ B. CPVC/PVC Venting (continued) a. Position the CPVC/PVC vent connector and 127,&( gasket onto boiler rear panel and insert vent connector inner stainless steel vent pipe into heat 'R QRW H[FHHG PD[LPXP YHQWFRPEXVWLRQ exchanger vent outlet. DLU V\VWHP OHQJWK 5HIHU WR ³ 9HQW b.
  • Page 20 ,9 9HQWLQJ B. CPVC/PVC Venting (continued) 7DEOH & &39&39& 9HQW $LU ,QWDNH &RPSRQHQWV ,QVWDOOHU 3URYLGHG UHTXLUHG IRU 2SWLRQDO 9HUWLFDO 5RRI 7HUPLQDWLRQ 4XDQWLW\ 9HQW &RPSRQHQWV 3+170 3+170 9HUWLFDO 5RRI 7HUPLQDWLRQ  LQ 6FKHGXOH  39& &RXSOHU 6FKHGXOH  39& ƒ (OERZ 6FKHGXOH  &39&...
  • Page 21 ,9 9HQWLQJ B. CPVC/PVC Venting (continued) )LJXUH  1HDU%RLOHU 9HQW&RPEXVWLRQ $LU 3LSLQJ 4. System Assembly b. Install provided Schedule 40 x 30 in. (760 mm) long CPVC pipe into the vent section of the connector with a slight twisting motion and WARNING secure by tightening the worm band clamp screw.
  • Page 22 ,9 9HQWLQJ B. CPVC/PVC Venting (continued) 7DEOH  ([SDQVLRQ /RRS /HQJWKV /HQJWK RI /RRS /HQJWK 1RPLQDO 6WUDLJKW 5XQ ³/´ 3LSH 'LD ,Q 1520 1880 2159 2413 2642 ‡ 'R QRW HQFORVH 39& YHQWLQJ 8VH KLJKHU temperature rated CPVC pipe in enclosed )LJXUH  &39&39&...
  • Page 23 ,9 9HQWLQJ B. CPVC/PVC Venting (continued) 127,&( 0HWKRGV RI VHFXULQJ DQG VHDOLQJ WHUPLQDOV WR WKH RXWVLGH ZDOO PXVW QRW UHVWUDLQ WKH WKHUPDO H[SDQVLRQ RI WKH YHQW SLSH )LJXUH  5RGHQW 6FUHHQ ,QVWDOODWLRQ ii. Combustion Air Piping air terminal (supplied with boiler). See ‡...

  • Page 24: Polypropylene Venting

    ,9 9HQWLQJ B. CPVC/PVC Venting - C. Polypropylene Venting (continued) terminal may be installed closer to roof C. Polypropylene Venting than vent. Alternatively, boiler may be installed with vertical roof vent terminal and sidewall combustion air terminal. WARNING ‡ 6L]H URRI RSHQLQJ WR DOORZ HDV\ LQVHUWLRQ $VSK\[LDWLRQ +D]DUG )ROORZ WKHVH of combustion air piping and allow LQVWUXFWLRQV DQG WKH LQVWDOODWLRQ LQVWUXFWLRQV...
  • Page 25 3LSH -RLQW 6LGH :DOO &KLPQH\ .LW IRU 0RGHO 39& WR 33 1RPLQDO 'LD 1RPLQDO 'LD /RFNLQJ %DQG 7HUPLQDWLRQ 7HH 9HQWLQJ 2QO\ PHNTM399 4 in. 4 in. 4PPS-04PVCM-4PPF 336/% 43PPS-TB 4PPS-FK (100 mm) (100 mm) PHNTM500 7DEOH % /LVWHG 3RO\SURS\OHQH 3LSH )LWWLQJV DQG 7HUPLQDWLRQV  &HQWURWKHUP (FR &HQWURWKHUP (FR 3DUW 1XPEHUV6L]HV...
  • Page 26 ,9 9HQWLQJ C. Polypropylene Venting (continued) 127,&( WARNING 7KH YHQWLQJ V\VWHP PXVW EH IUHH WR H[SDQG $VSK\[LDWLRQ +D]DUG 9HQW V\VWHPV PDGH E\ DQG FRQWUDFW DQG VXSSRUWHG LQ DFFRUGDQFH 0 *'XUD9HQW DQG &HQWURWKHUP (FR 6\VWHPV ZLWK LQVWDOODWLRQ LQVWUXFWLRQV LQFOXGHG E\ WKH UHO\ RQ JDVNHWV IRU SURSHU VHDOLQJ :KHQ WKHVH RULJLQDO SRO\SURS\OHQH YHQWLQJ FRPSRQHQW YHQW V\VWHPV DUH XVHG WDNH WKH IROORZLQJ...
  • Page 27 ÀRZ EDFN WRZDUGV WKH ERLOHU SRO\SURS\OHQH OLQHU LV  IW  P  I :KHQ ÀH[LEOH SRO\SURS\OHQH SLSH OLQHU LV XVHG a. Models PHNTM399 and PHNTM500 are listed for combustion air supply to a boiler, the pipe IRU YHUWLFDO YHQWLQJ E\ LQVWDOOLQJ ÀH[LEOH YHQW...

  • Page 28: Stainless Steel Venting

    ,9 9HQWLQJ D. Stainless Steel Venting D. Stainless Steel Venting WARNING $VSK\[LDWLRQ +D]DUG )ROORZ WKHVH LQVWUXFWLRQV DQG WKH LQVWDOODWLRQ LQVWUXFWLRQV LQFOXGHG E\ WKH RULJLQDO VWDLQOHVV VWHHO YHQWLQJ FRPSRQHQW PDQXIDFWXUHUV +HDW )DE 0 *'XUD9HQW RU =)OH[ ZKLFKHYHU DSSOLFDEOH )DLOXUH WR GR VR FRXOG FDXVH SURGXFWV RI FRPEXVWLRQ WR HQWHU WKH EXLOGLQJ UHVXOWLQJ LQ VHYHUH SURSHUW\ )LJXUH  )LHOG ,QVWDOODWLRQ RI 7ZR3LSH 9HQW...
  • Page 29 ,9 9HQWLQJ D. Stainless Steel Venting (continued) in Figure 5. 127,&( ‡ ,QVWDOO D URGHQW VFUHHQ QRW VXSSOLHG LQ the inlet terminal. Use a screen having 7KH YHQWLQJ V\VWHP PXVW EH IUHH WR H[SDQG 1/2 in. x 1/2 in. (13 mm x 13 mm) mesh. DQG FRQWUDFW DQG VXSSRUWHG LQ DFFRUGDQFH b.
  • Page 30 ,9 9HQWLQJ ( 5HPRYLQJ WKH ([LVWLQJ %RLOHU FRQWLQXHG Natural Gas and Propane Installation Code, CAN/ having 1/2 in. x 1/2 in. (13 mm x 13 mm) CSA B149.1. or larger mesh. Au moment du retrait d’une chaudière existante, les E. Removing the Existing Boiler mesures suivantes doivent être prises pour chaque When an existing boiler is removed from a common appareil toujours raccordé...

  • Page 31: Multiple Boiler Installation Venting

    ,9 9HQWLQJ F. Multiple Boiler Installation Venting (continued) F. Multiple Boiler Installation Venting 2. Combustion Air Piping a. Multiple boiler combustion air terminations are 1. Vent Piping and Terminations shown in Figure 17. a. Multiple boiler vent terminations are shown in b.

  • Page 33: Condensate Disposal

    0D[LPXP &RQGHQVDWH )ORZ line in areas subject to freezing temperatures. Model c. If the point of condensate disposal is above the PHNTM399 trap, a condensate pump is required to move PHNTM500 the condensate to the drain. Select a condensate pump approved for use with condensing...
  • Page 34 9 &RQGHQVDWH 'LVSRVDO (continued) )LJXUH  &RQGHQVDWH 7UDS DQG 'UDLQ /LQH 2. Limestone chips in neutralizers will get coated limestone chip replacement must be performed. A by salts (product of chemical reaction between pH test or acid test kits are available from HVAC/ limestone and acidic condensate) and lose plumbing distributors and should be used to measure neutralizing effectiveness over time.
  • Page 35 9, :DWHU 3LSLQJ DQG 7ULP 127,&( )DLOXUH WR SURSHUO\ SLSH ERLOHU PD\ UHVXOW LQ LPSURSHU RSHUDWLRQ DQG GDPDJH WR ERLOHU RU VWUXFWXUH ,QVWDOO ERLOHU VR WKDW WKH JDV LJQLWLRQ V\VWHP FRPSRQHQWV DUH SURWHFWHG IURP ZDWHU GULSSLQJ VSUD\LQJ UDLQ HWF GXULQJ DSSOLDQFH RSHUDWLRQ DQG VHUYLFH FLUFXODWRU UHSODFHPHQW HWF  2[\JHQ FRQWDPLQDWLRQ RI ERLOHU ZDWHU ZLOO FDXVH FRUURVLRQ RI LURQ DQG VWHHO ERLOHU FRPSRQHQWV DQG FDQ OHDG WR ERLOHU IDLOXUH &URZQ %RLOHU &RPSDQ\¶...
  • Page 36 This piping arrangement can be used either for 12. Select the paddle stamped “1” for the space heating-only applications or space heating PHNTM399 and PHNTM500. with indirect water heater(s) applications.  $WWDFK SDGGOH WR ÀRZ VZLWFK VWHP XVLQJ Space heating only - refer to Tables 14A and supplied machine screw.
  • Page 37 50 psi (340 kPa) at total calculated pressure drop. on PHNTM399 and PHNTM500. Optional 80 psi (550 kPa) and 100 psi (689 kPa) safety relief valve F ,W LV RIWHQ YHU\ GLI¿ FXOW WR DFFXUDWHO\ FDOFXODWH kits are available.
  • Page 39 9, :DWHU 3LSLQJ DQG 7ULP C. Standard Installation Requirements (continued) 5. Fill Valve (Required) – Either manual UHFRPPHQGHG RU DXWRPDWLF ¿OO YDOYH PD\ EH XVHG &$87,21 +RZHYHU LI DXWRPDWLF UH¿OO LV HPSOR\HG D ZDWHU meter must be added to evaluate the makeup water %XUQ +D]DUG 6DIHW\ UHOLHI YDOYH GLVFKDUJH YROXPH WDNHQ DIWHU LQLWLDO ¿OO DQG HOLPLQDWH DQ\ SLSLQJ PXVW EH SLSHG VXFK WKDW WKH SRWHQWLDO RI...
  • Page 40 9, :DWHU 3LSLQJ DQG 7ULP C. Standard Installation Requirements (continued) 10. Isolation Valves (Strongly Recommended) 11. Drain Valve (Required) – – Drain valve is Isolation valves are useful when the boiler must be packaged loose with boiler and must be installed in drained, as they will eliminate having to drain and the location shown in Figure 19 “Factory Supplied UH¿OO WKH HQWLUH V\VWHP...
  • Page 43 ‡ 6\VWHPV ZLWK URXWLQH DGGLWLRQV RI IUHVK ZDWHU %RLOHU 0RGHO 5HFRPPHQGHG 0LQLPXP &RPPRQ ‡ 6\VWHPV RSHQ WR DWPRVSKHUH :DWHU 0DQLIROG 6L]H 137 If the boiler is used in such a system, it must be PHNTM399 2½” 3” 3” 4” 5”...
  • Page 44 9, :DWHU 3LSLQJ DQG 7ULP E. Multiple Boiler Installation Water Piping (continued) )LJXUH % ,VRODWLRQ RI WKH %RLOHU )URP 2[\JHQDWHG :DWHU ZLWK $ 3ODWH +HDW ([FKDQJHU ,:+ 3LSHG 2II 6\VWHP +HDGHU E. Multiple Boiler Installation Water Piping - See 2. For installations where indirect domestic hot water heater is combined with space heating, Table 16 and Figures 22B 23A and 23B.
  • Page 47 9,, *DV 3LSLQJ 1. Allowable pressure drop from point of delivery to boiler. Maximum allowable system WARNING pressure is ½ psig (3.4 kPa). Actual point of delivery pressure may be less; contact gas supplier for ([SORVLRQ +D]DUG )DLOXUH WR SURSHUO\ SLSH JDV additional information.
  • Page 48 9,, *DV 3LSLQJ (continued) B. Connect boiler gas valve to gas supply For materials or conditions other than those listed above, refer to National Fuel Gas Code, ANSI Z223.1/ system. NFPA 54 or Natural Gas and Propane Installation Code, CAN/CSA B149.1, or size system using standard engineering methods acceptable to authority having jurisdiction.
  • Page 49 Inlet to Gas Valve Valve UHVLVWDQW WR DFWLRQ RI OLTXH¿HG SHWUROHXP JDV (in. w.c.) (in. w.c.) (in. w.c.) 3. Phantom boilers have factory supplied PHNTM399 13.5 11.0 miscellaneous parts cartons, which include gas- PHNTM500 13.5 piping components to connect boiler gas valve(s) to gas supply system.

  • Page 50: Gas Piping

    9,, *DV 3LSLQJ (continued) 3. An additional gas pressure regulator(s) may need 2. The low gas pressure switch must be reset after to be installed to properly regulate inlet gas pressure the boiler is piped to the gas supply and before it is at the smallest individual module (boiler).

  • Page 51: Electrical

    9,,, (OHFWULFDO DANGER (OHFWULFDO 6KRFN +D]DUG 3RVLWLYHO\ DVVXUH DOO HOHFWULFDO FRQQHFWLRQV DUH XQSRZHUHG EHIRUH DWWHPSWLQJ LQVWDOODWLRQ RU VHUYLFH RI HOHFWULFDO FRPSRQHQWV RU FRQQHFWLRQV RI WKH ERLOHU RU EXLOGLQJ /RFN RXW DOO HOHFWULFDO ER[HV ZLWK SDGORFN RQFH SRZHU LV WXUQHG RII WARNING (OHFWULFDO 6KRFN +D]DUG )DLOXUH WR SURSHUO\ ZLUH HOHFWULFDO FRQQHFWLRQV WR WKH ERLOHU PD\ UHVXOW LQ VHULRXV SK\VLFDO KDUP...
  • Page 52 ‡  ± ³+HDWLQJ 7KHUPRVWDW´ 1RPLQDO &XUUHQW 0RGHO 1XPEHU ‡  ± ³'+: 7HPSHUDWXUH 6ZLWFK´ DPSV ‡  ± ³'+: 7HPSHUDWXUH 6ZLWFK´ PHNTM399 < 7 ‡  ± ³2XWGRRU 6HQVRU´ PHNTM500 < 6 ‡  ± ³2XWGRRU 6HQVRU´ ‡  ± ³+HDGHU 6HQVRU´...
  • Page 53 9,,, (OHFWULFDO (continued) )LJXUH  /DGGHU 'LDJUDP...
  • Page 56 9,,, (OHFWULFDO (continued) )LJXUH $ 0RGL¿HG :LULQJ )RU '+: 3ULRULW\ :KHQ 8VLQJ /RZ )ORZ &LUFXODWRU 3LSHG 2II 6\VWHP +HDGHU  +HDWLQJ ZLWK &HQWUDO +HDWLQJ &LUFXODWRUV 3OXV $OWHUQDWHO\ 3LSHG ,QGLUHFW :DWHU +HDWHU...
  • Page 59 9,,, (OHFWULFDO (continued) G. External Multiple Boiler Control System b. Ethernet Cables Ethernet cables are used to connect the boiler This boiler is equipped with a Honeywell R7910 Control network together. These are standard “straight which has a built-in sequencer for multiple boiler through”...
  • Page 60 9,,, (OHFWULFDO (continued) G. Multiple Boiler Operating Information (continued) )LJXUH  5- 6SOLWWHU ,QVWDOODWLRQ 'HWDLO 1. Required Equipment and Setup (continued) d. Multiple Boiler Setup 6WHS 'HVFULSWLRQ &RPPHQWV :LUH WKH KHDGHU VHQVRU WR ORZ YROWDJH WHUPLQDO VWULS WHUPLQDOV ³+HDGHU VHQVRU´ ,QVWDOO DQG ZLUH WKH +HDGHU NOTE Sensor...

  • Page 61: Water Leaks

    ,; 6\VWHP 6WDUWXS ( &RQ¿UP WKDW WKH ERLOHU DQG V\VWHP KDYH QR water leaks. WARNING F. Prepare to check operation. ([SORVLRQ +D]DUG $VSK\[LDWLRQ +D]DUG 1. Obtain gas heating value (OHFWULFDO 6KRFN +D]DUG 6WDUWXS RI WKLV ERLOHU (in Btu per cubic foot) VKRXOG EH XQGHUWDNHQ RQO\ E\ WUDLQHG DQG VNLOOHG from gas supplier.
  • Page 62 ,; 6\VWHP 6WDUWXS (continued) Phantom Series Operating Instructions )LJXUH  2SHUDWLQJ ,QVWUXFWLRQV...
  • Page 63 Check the inlet pressure and adjust if necessary. Verify that the inlet pressure is between the upper and lower /HVV PHNTM399 9.9 - 8.2 3.5 - 6.5 9.3 - 7.9 4.5 - 7.0 limits shown on the rating plate with all gas appliances WKDQ  on and off.
  • Page 64 &2 &2 Verify CO is less than 100 ppm. G /RFN ERLOHU LQ ORZ ¿UH DQG DOORZ ERLOHU WR PHNTM399 11.4 - 9.5 3.5 - 6.5 11.4 - 9.1 3.5 - 7.0 /HVV WKDQ operate for approximately 5 minutes before 100 PPM PHNTM500 10.8 - 9.1...

  • Page 65: Operation

    VHQVRU DQG VHQVRU FDS LQWR WZRSLSH YHQW FRQQHFWRU SRUW XSRQ FRPSOHWLRQ RI FRPEXVWLRQ WHVW )DLOXUH WR SURSHUO\ VHFXUH WKH ÀXH Phantom models PHNTM399 and PHNTM500 are WHPSHUDWXUH VHQVRU LQWR WKH SRUW FRXOG OHDG WR IDFWRU\ VKLSSHG DV QDWXUDO JDV EXLOGV DQG FDQ EH ¿HOG SURSHUW\ GDPDJH SHUVRQDO LQMXU\ RU ORVV RI OLIH FRQYHUWHG WR /3 JDV )ROORZ VWHSV EHORZ IRU ¿HOG...
  • Page 66 7KURWWOH 6FUHZ 7XUQV IRU /3 &RQYHUVLRQ lights. $SSUR[LPDWH 7KURWWOH Boiler Model Gas Valve Screw Turns GB-057 HO PHNTM399 1¾ WARNING (¾” NPT) GB-057 HO $VSK\[LDWLRQ +D]DUG 7KH WKURWWOH DGMXVWPHQWV PHNTM500 (¾” NPT) VKRZQ LQ 7DEOH  DUH DSSUR[LPDWH 7KH ¿QDO WKURWWOH VHWWLQJ PXVW EH IRXQG XVLQJ D...
  • Page 67 ,; 6\VWHP 6WDUWXS (continued) WARNING $VSK\[LDWLRQ +D]DUG ,I WKH WKURWWOH LV YHU\ IDU RXW RI DGMXVWPHQW RQ WKH ³ULFK´ FRXQWHUFORFNZLVH VLGH WKH ERLOHU EXUQHU PD\ EH UXQQLQJ DW  H[FHVV DLU RU HYHQ ZLWK DLU GH¿FLHQF\ 2SHUDWLQJ WKH ERLOHU LQ WKLV FRQGLWLRQ PD\ FDXVH SURSHUW\ GDPDJH SHUVRQDO LQMXU\ RU ORVV RI OLIH 8QGHU WKHVH FRQGLWLRQV PRVW FRPEXVWLRQ DQDO\]HUV XVHG LQ WKH ¿HOG ZLOO VKRZ  DQG D YHU\ KLJK ZHOO...
  • Page 68 ,; 6\VWHP 6WDUWXS (continued) S. Controls Startup Check List The Control is factory programmed with default parameters. Before operating the boiler, these parameters must be checked and adjusted as necessary to conform to the site requirements. Follow the steps below, making selections and adjustments as necessary to ensure optimal boiler operation.

  • Page 69: Overview

    ; 2SHUDWLRQ A. Overview a heating boiler lower as the outside air temperature increases. 1. R7910 Controller 6. Warm Weather Shutdown (WWSD) The R7910 Controller (Control) contains features and capabilities which help improve heating system operation, Some boilers are used primarily for heating buildings, DQG HI¿FLHQF\ %\ LQFOXGLQJ XQLTXH FDSDELOLWLHV WKH &RQWURO and the boilers can be automatically shutdown when FDQ GR PRUH ZLWK OHVV ¿HOG ZLULQJ DQG IHZHU DIWHUPDUNHW...

  • Page 70: Supply Water Temperature Regulation

    ; 2SHUDWLRQ B. Supply Water Temperature Regulation (continued) 11. Modbus Communication Interface 4. Outdoor Air Reset $IDFWRU\ FRQ¿JXUHG 56 0RGEXV LQWHUIDFH LV DYDLODEOH If an outdoor temperature sensor is connected to the boiler for Energy Management System (EMS)monitoring when and Outdoor Reset is enabled, the Central Heat setpoint not used for Multiple Boiler Sequencer Peer-To-Peer will automatically adjust downwards as the outdoor Network.

  • Page 71: Boiler Protection Features

    ; 2SHUDWLRQ C. Boiler Protection Features (continued) 5. External Limit C. Boiler Protection Features An external limit control can be installed between 1. Supply Water Temperature High Limit terminals 11 and 12 on the low voltage terminal strip. Be The boiler is equipped with independent automatic reset and a sure to remove the jumper when adding an external limit manual reset high limit devices.

  • Page 72: Multiple Boiler Control Sequencer

    ; 2SHUDWLRQ D. Multiple Boiler Control Sequencer (continued) 6. Multiple Demands D. Multiple Boiler Control Sequencer The Sequence Master responds to Central Heat, DHW 1. “Plug & Play” Multiple Boiler Control Sequencer and frost protection demands similar to the stand alone When multiple boilers are installed, the Control’s boiler.

  • Page 73: Boiler Sequence Of Operation

    ; 2SHUDWLRQ E. Boiler Sequence Of Operation (continued) E. Boiler Sequence of Operation 1. Normal Operation 7DEOH  %RLOHU 6HTXHQFH RI 2SHUDWLRQ 6WDWXV 6FUHHQ 'LVSOD\ 'HVFULSWLRQ Boiler 1 3ULRULW\ 140 F Supply EXUQHU Off, circulator(s) Off) 6WDQGE\ Setpoint 140 F >...

  • Page 74: Using The Display

    ; 2SHUDWLRQ E. Boiler Sequence Of Operation (continued) 2. Using The Display The Control includes a touch screen LCD display. The user monitors and adjusts boiler operation by selecting screen navigation “buttons” and symbols. Navigation features are shown below. The “Home Screen” and menu selections are shown below. When no selection is made, while viewing any screen, the display reverts to the “Home Screen”...

  • Page 75: Viewing Boiler Status

    ; 2SHUDWLRQ F. Viewing Boiler Status (continued) F. Viewing Boiler Status 1. Status Screens Boiler Status screens are the primary boiler monitoring screens. The user may simply “walk” though boiler operation by repeatedly selecting the right or left “arrow” symbol. These screens are accessed by selected the “Status”...

  • Page 76: Detail Screens

    ; 2SHUDWLRQ F. Viewing Boiler Status (continued) 1. Status Screens (continued) Pump Status/Cycles Heat Demand Central Heat On System On < > < Domestic Hot Water Off > Boiler On Sequence Master Off DHW Off Frost Protection Off Frost Protection On Exercise On Pumping is a major part of any hydronic system.

  • Page 77: Multiple Boiler Sequencer Screens

    ; 2SHUDWLRQ F. Viewing Boiler Status (continued) 3. Multiple Boiler Sequencer Screens available: When the Sequence Master is enabled the following screens are The Sequencer Status screen is selected by “pressing” “Status” button from the “Home” screen when Sequence Master is enabled. Rate: Header: The rate % value is equal to the...

  • Page 78: Kdqjlqj $Gmxvwdeoh 3Dudphwhuv

    ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG G. Changing Adjustable Parameters 1. Entering Adjust Mode The Control is factory programmed to include basic modulating boiler functionality. These settings are password protected to discourage unauthorized or accidental changes to settings. User login is required to view or adjust these settings: - Press the “Adjust”...
  • Page 79 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG 2. Adjusting Parameters (continued) From the “Home” screen select the Adjust button to access the adjustment mode screens shown below (if required, refer to the previous page to review how to enter Adjustment mode): System Modulation Setup...
  • Page 80 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG 2. Adjusting Parameters (continued) WARNING $VSK\[LDWLRQ +D]DUG %RLOHU W\SH LV IDFWRU\ VHW DQG PXVW PDWFK WKH ERLOHU PRGHO 2QO\ FKDQJH WKH ERLOHU W\SH VHWWLQJ LI \RX DUH LQVWDOOLQJ D QHZ RU UHSODFHPHQW &RQWURO 7KH ERLOHU W\SH VHWWLQJ GHWHUPLQHV PLQLPXP DQG PD[LPXP EORZHU VSHHGV ,QFRUUHFW ERLOHU W\SH FDQ FDXVH KD]DUGRXV EXUQHU FRQGLWLRQV DQG LPSURSHU RSHUDWLRQ WKDW PD\ UHVXOW LQ 3523(57<...
  • Page 81 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Pump Setup “Press” button to access the following parameters: )DFWRU\ 6HWWLQJ 5DQJH  &KRLFHV 3DUDPHWHU DQG 'HVFULSWLRQ 6\VWHP 3XPS UXQ SXPS IRU $FWLYDWHV WKH V\VWHP SXPS RXWSXW DFFRUGLQJ WR VHOHFWHG IXQFWLRQ 1HYHU 3XPS LV GLVDEOHG DQG QRW VKRZQ RQ VWDWXV VFUHHQ Never, Any Demand, $Q\ 'HPDQG...
  • Page 82 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Example Pump Parameter selections (continued): Single boiler Indirect Water Heater Piped to Primary, Optional Domestic Hot Water Priority. 3DUDPHWHU 6HOHFWLRQV 6\VWHP 3XPS ³&HQWUDO +HDW  Optional Priority” %RLOHU 3XPS ³DQ\ GHPDQG´ '+: 3XPS ³3ULPDU\ /RRS 3LSHG ,:+´...
  • Page 83 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Example Pump Parameter selections (continued): Multiple boilers IWH Piped to Primary, Optional Domestic Hot Water Priority 6HTXHQFHU 0DVWHU %RLOHU  %RLOHU  :LULQJ ORFDWLRQV 7KHUPRVWDW '+: FDOO IRU KHDW System pump DHW pump Boiler Pump 6HTXHQFHU 0DVWHU 3DUDPHWHU 6HOHFWLRQV Sequencer Master...
  • Page 84 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Contractor Setup “Press” button to access the following parameters: Contractor Name For Service Contact: Press box to input contractor information. Bill Smith Bill Smith > < 12 Victory Lane Plainview, New York Save 516 123-4567 Press SAVE button to store revisions.
  • Page 85 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Central Heat “Press” button to access the following parameters: )DFWRU\ 5DQJH  &KRLFHV 3DUDPHWHU DQG 'HVFULSWLRQ 6HWWLQJ ƒ) ƒ) WR ƒ) &HQWUDO +HDW 6HWSRLQW ƒ& ƒ& WR ƒ& 7DUJHW WHPSHUDWXUH IRU WKH FHQWUDO KHDW SULRULW\ 9DOXH DOVR XVHG E\ WKH RXWGRRU DLU UHVHW IXQFWLRQ &HQWUDO +HDW 7KHUPRVWDW ³6OHHS´...
  • Page 86 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Outdoor “Press” button to access the following parameters: Reset )DFWRU\ 5DQJH  &KRLFHV 3DUDPHWHU DQG 'HVFULSWLRQ 6HWWLQJ 2XWGRRU 5HVHW (QDEOH ,I DQ RXWGRRU VHQVRU LV LQVWDOOHG DQG 2XWGRRU 5HVHW LV (QDEOHG WKH ERLOHU ZLOO DXWRPDWLFDOO\ DGMXVW WKH KHDWLQJ ]RQH VHW SRLQW WHPSHUDWXUH EDVHG RQ WKH RXWGRRU UHVHW FXUYH LQ )LJXUH  7KH PD[LPXP VHW SRLQW LV GH¿QHG E\ WKH &HQWUDO +HDW 6HWSRLQW >IDFWRU\ VHW WR ƒ) ƒ& @ ZKHQ WKH RXWGRRU WHPSHUDWXUH LV ƒ) ƒ& RU EHORZ 7KH PLQLPXP VHW SRLQW...
  • Page 87 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Central Heat Setpoint Boost Maximum Off Point Low Outside Air Temp = Central Heat Setpoint =180 F & 0 F minus Diff Above 10 F Default Boost Outdoor Air Reset Setpoint (Shown with thin lines, typical) ü...
  • Page 88 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Remote “Press” button to access the following parameters: 4-20mA )DFWRU\ 5DQJH  3DUDPHWHU DQG 'HVFULSWLRQ 6HWWLQJ &KRLFHV &HQWUDO +HDW 0RGXODWLRQ 6RXUFH 7KLV SDUDPHWHU HQDEOHV WKH P$ LQSXW WR FRQWURO ¿ULQJ UDWH DQG WKH WKHUPRVWDW LQSXW WR FRQWURO ERLOHU RQRII /RFDO GHPDQG GLUHFWO\ ZLWKRXW XVLQJ WKH LQWHUQDO VHWSRLQW 7KH P$ VHOHFWLRQ LV XVHG WR HQDEOH D UHPRWH PXOWLSOH ERLOHU /RFDO...
  • Page 89 ;, 6HUYLFH DQG 0DLQWHQDQFH Important Product Safety Information Refractory Ceramic Fiber Product Warning: The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures above 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen.
  • Page 90 ;, 6HUYLFH DQG 0DLQWHQDQFH (continued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
  • Page 91 ;, 6HUYLFH DQG 0DLQWHQDQFH (continued) DANGER ([SORVLRQ +D]DUG (OHFWULFDO 6KRFN +D]DUG %XUQ +D]DUG 7KLV ERLOHU XVHV ÀDPPDEOH JDV KLJK YROWDJH HOHFWULFLW\ PRYLQJ SDUWV DQG YHU\ KRW ZDWHU XQGHU KLJK SUHVVXUH $VVXUH WKDW DOO JDV DQG HOHFWULF SRZHU VXSSOLHV DUH RII DQG WKDW WKH ZDWHU WHPSHUDWXUH LV FRRO EHIRUH DWWHPSWLQJ DQ\ GLVDVVHPEO\ RU VHUYLFH 'R QRW DWWHPSW DQ\ VHUYLFH ZRUN LI JDV LV SUHVHQW LQ WKH DLU LQ WKH YLFLQLW\ RI WKH ERLOHU 1HYHU PRGLI\ UHPRYH RU WDPSHU ZLWK DQ\ FRQWURO GHYLFH...
  • Page 92 ;, 6HUYLFH DQG 0DLQWHQDQFH (continued) prohibited. Do not use any cleaning agents or solvents. If insulation disc has signs of damage, it must be replaced. &$87,21  $77(17,21 Inspect the condensate trap to verify it is open and free from debris. Inspect condensate line integrity between (OHFWULFDO 6KRFN +D]DUG /DEHO DOO ZLUHV SULRU WR boiler and condensate neutralizer (if used), condensate GLVFRQQHFWLRQ ZKHQ VHUYLFLQJ FRQWUROV :LULQJ...
  • Page 93 6th Avenue, Altoona, PA 16602 Tel: (972) 547-6002, Tel: (972) 547-6002 and/or selected 3RLVRQ +D]DUG 8VH RQO\ LQKLELWHG SURS\OHQH HVAC distributors. Contact Crown Boiler JO\FRO VROXWLRQV VSHFL¿FDOO\ IRUPXODWHG IRU &RPSDQ\ IRU VSHFL¿F GHWDLOV K\GURQLF V\VWHPV 'R QRW XVH HWK\OHQH JO\FRO iii.
  • Page 94 ;, 6HUYLFH DQG 0DLQWHQDQFH (continued) RYHUÀRZ VZLWFK WKUHDGV DQG WKH VZLWFK LV SURSHUO\ 2. Condensate Trap Removal and Reinstallation: oriented relative to the trap body - the arrow molded into the switch hex side end must face down for a. Disconnect power supply to boiler. proper switch operation.
  • Page 95 ;,, 7URXEOHVKRRWLQJ WARNING (OHFWULFDO 6KRFN +D]DUG 7XUQ RII SRZHU WR ERLOHU EHIRUH ZRUNLQJ RQ ZLULQJ A. Troubleshooting problems where no error code is displayed. &RQGLWLRQ 3RVVLEOH &DXVH %RLOHU QRW UHVSRQGLQJ WR FDOO IRU KHDW ³6WDWXV´ DQG %RLOHU LV QRW VHHLQJ FDOO IRU KHDW &KHFN WKHUPRVWDW RU ]RQH ZLULQJ IRU ORRVH FRQQHFWLRQ ³3ULRULW\´...
  • Page 96 ;,, 7URXEOHVKRRWLQJ (continued) C. Help Screen Faults ,QGLFDWLRQ &RQGLWLRQ 3RVVLEOH &DXVH 7KLV DODUP LV DFWLYH LI WKH VODYH ERLOHU KDV ORVW FRPPXQLFDWLRQ ZLWK WKH 6HTXHQFH 0DVWHU &KHFN WKH IROORZLQJ Sequencer - RJ 45 peer-to-peer network disconnected Sequencer Setup Setup  6HTXHQFHU 0DVWHU ZDV (QDEOHG DQG WKHQ 'LVDEOHG Fault  0DVWHU¶V %RLOHU KDV EHHQ SRZHUHG GRZQ )ODVKLQJ...
  • Page 97 ;,, 7URXEOHVKRRWLQJ (continued) F. Troubleshooting problems where a Soft Lockout Code is displayed. When a soft lockout occurs, the boiler will shut down, the display will turn red and the “Help” button will “blink”. Select the “blinking” “Help” button to determine the cause of the soft lockout.
  • Page 98 ;,, 7URXEOHVKRRWLQJ (continued) G. Troubleshooting problems where a Hard Lockout Code is displayed. When a hard lockout occurs, the boiler will shut down, the display will turn red and the “Help” button will “blink”. Select the “blinking” “Help” button to determine the cause of the Hard Lockout.
  • Page 100 ;,,, 5HSDLU 3DUWV 7KH IROORZLQJ SDUWV PD\ EH REWDLQHG IURP DQ\ &URZQ GLVWULEXWRU 7R ¿QG WKH FORVHVW &URZQ GLVWULEXWRU FRQVXOW WKH DUHD &URZQ UHSUHVHQWDWLYH RU WKH IDFWRU\ DW &URZQ %RLOHU &R &XVWRPHU 6HUYLFH 32 %R[  3KLODGHOSKLD 3$  ZZZFURZQERLOHUFRP...
  • Page 101 ;,,, 5HSDLU 3DUWV FRQWLQXHG +HDW ([FKDQJHU &RPSRQHQWV 3DUW 1XPEHU 'HVFULSWLRQ 3+170 PHNTM500 1A Air Vent Valve 101586-01 1B 6XSSO\5HWXUQ :DWHU 7HPSHUDWXUH 6HQVRU  SHU ERLOHU 101685-01 1C +LJK /LPLW :DWHU 7HPSHUDWXUH 6HQVRU 101653-01 5HSODFHPHQW 5HDU ,QVXODWLRQ 'LVF DQG 7KHUPDO /LQN 6ZLWFK .LW 104998-01 LQFOXGHV LQVXODWLRQ GLVF WKHUPDO OLQN VZLWFK DQG LQVWUXFWLRQV )OXH ([LW *DVNHW 5HSODFHPHQW .LW LQFOXGHV JDVNHW DQG GLHOHFWULF...
  • Page 102 ;,,, 5HSDLU 3DUWV FRQWLQXHG %ORZHU  *DV 7UDLQ &RPSRQHQWV 3DUW 1XPEHU 'HVFULSWLRQ 3+170 PHNTM500 5HSODFHPHQW %ORZHU .LW LQFOXGHV EORZHU EORZHU RXWOHW JDVNHW DQG 104999-01 104999-02 KDUGZDUH Blower Outlet Gasket 101345-01 102614-01 %ORZHU ,QOHW $VVHPEO\ LQFOXGHV JDV RUL¿FH LQMHFWRU ÀDQJH LQOHW VKURXG  DQG  RQO\  VZLUO SODWH EORZHU DGDSWHU SODWH DQG 101704-04 101704-05...
  • Page 103 ;,,, 5HSDLU 3DUWV FRQWLQXHG &RQGHQVDWH 7UDS DQG 5HODWHG &RPSRQHQWV 3DUW 1XPEHU 'HVFULSWLRQ 3+170 PHNTM500 Replacement Condensate Trap Kit 104704-01 LQFOXGHV WUDS ÀRDW VZLWFK JURPPHW FRXSOLQJ DQG FODPSV 5HSODFHPHQW &RQGHQVDWH )ORDW 6ZLWFK .LW 105005-01 LQFOXGHV ÀRDW VZLWFK DQG FODPS 6SULQJ +RVH &ODPS  LQ 2' KRVH 101632-01 5XEEHU *URPPHW &RQGHQVDWH 7UDS 101595-01...
  • Page 104 ;,,, 5HSDLU 3DUWV FRQWLQXHG &RQWURO &RPSRQHQWV 3DUW 1XPEHU 'HVFULSWLRQ 3+170 PHNTM500 Replacement R7910 Control Kit (0 - 7000ft Altitude) 105637-01 105638-01 Replacement Display 104570-02 SURJUDPPHG LQFOXGHV PRXQWLQJ KDUGZDUH Transformer 3502430 Upper Front panel 105351-01 Control Slide Out Tray 103336-01...
  • Page 105 THIS PAGE LEFT BLANK INTENTIONALLY...
  • Page 107 ;,,, 5HSDLU 3DUWV FRQWLQXHG 6KHHW 0HWDO 3+170 DQG 3+170 3DUW 1XPEHU 'HVFULSWLRQ 3+170 PHNTM500 5HSODFHPHQW /HIW 6LGH 3DQHO .LW 105017-01 105017-02 LQFOXGHV ODEHOV DFFHVV SDQHOV JURPPHWV DQG KHDGHU JDVNHWV 5HSODFHPHQW 5LJKW 6LGH 3DQHO .LW 105018-01 105018-02 LQFOXGHV ODEHOV DFFHVV SDQHOV DQG JDVNHWV 5HSODFHPHQW 7RS 3DQHO .LW LQFOXGHV ODEHOV 105019-01 105019-02...
  • Page 108 ;,,, 5HSDLU 3DUWV (continued) $GGLWLRQDO &RPSRQHQWV 3DUW 1XPEHU 'HVFULSWLRQ 3+170 PHNTM500 &6' .LW QRW VKRZQ LQFOXGHV PDQXDO UHVHW KLJK OLPLW LPPHUVLRQ 433700 ZHOO JDV SUHVVXUH VZLWFKHV DQG KDUGZDUH *DV 3UHVVXUH 6ZLWFK $VVHPEO\ 102670-01 /RZ *DV 3UHVVXUH 6ZLWFK 102702-01 +LJK *DV 3UHVVXUH 6ZLWFK 102703-01 *DV 3UHVVXUH 6ZLWFK :LUH +DUQHVV 102704-01...
  • Page 109 ;,,, 5HSDLU 3DUWV FRQWLQXHG :LULQJ +DUQHVVHV 3DUW 1XPEHU 'HVFULSWLRQ PHNTM399 PHNTM500 Complete Wiring Harness (includes 10A, 10B, 10C & 10D) 102701-03 10A 0DLQ /RZ 9ROWDJH +DUQHVV 103009-03 10B +LJK 9ROWDJH +DUQHVV 103010-02 10C Blower Power Harness 103012-01 10D Communication Harness...
  • Page 112 Manufacturer of Hydronic Heating Products P.O. Box 14818 3633 I. Street Philadelphia, PA 19134 www.crownboiler.com CBC PN 980133 Rev B, 12/14...

This manual is also suitable for:

Phntm500

Table of Contents