Crown Boiler Phantom X series Installation And Operating Information
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Crown Boiler Phantom X series Installation And Operating Information

Phntm210; phntm285
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Manufacturer of Hydronic Heating Products
P.O. Box 14818 3633 I. Street
Philadelphia, PA 19134
www.crownboiler.com
Series
WARNING:
Improper installation, adjustment, alteration,
service or maintenance can cause property damage, injury,
or loss of life. For assistance or additional information,
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9700609

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Summary of Contents for Crown Boiler Phantom X series

  • Page 1 Series +LJK (I¿FLHQF\ *DV)LUHG +RW :DWHU 'LUHFW 9HQW &RQGHQVLQJ %RLOHUV ,167$//$7,21 $1' 23(5$7,1* ,16758&7,216 7KHVH LQVWUXFWLRQV PXVW EH DI¿[HG RQ RU DGMDFHQW WR WKH ERLOHU DQG UHWDLQHG IRU IXWXUH UHIHUHQFH 9700609 0RGHOV WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, ‡...
  • Page 2 IMPORTANT INFORMATION - READ CAREFULLY NOTE: The equipment shall be installed in accordance with those installation regulations enforced in the area where the installation is to be made. These regulations shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before installations are made.
  • Page 3 Special Installation Requirements for Massachusetts A. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the sidewall exhaust vent termination is less than seven (7) feet above grade, the IROORZLQJ UHTXLUHPHQWV VKDOO EH VDWLV¿HG 1.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 3URGXFW 'HVFULSWLRQ 6SHFL¿FDWLRQV DQG 'LPHQVLRQDO 'DWD Unpacking Boiler..................III. Pre-Installation and Boiler Mounting ............Venting...................... A. General Guidelines................14 B. CPVC/PVC Venting................19 C. Polypropylene Venting................. 25 D. Stainless Steel Venting................ 28 ( 5HPRYLQJ WKH ([LVWLQJ %RLOHU 31 F.

  • Page 5: 3Urgxfw 'Hvfulswlrq 6Shfl¿Fdwlrqv Dqg 'Lphqvlrqdo 'Dwd

    , 3URGXFW 'HVFULSWLRQ 6SHFL¿FDWLRQV DQG 'LPHQVLRQDO 'DWD 3KDQWRP 6HULHV ERLOHUV DUH FRQGHQVLQJ KLJK HI¿FLHQF\ Pressure Vessel Code, which provide a maximum heat JDV¿UHG GLUHFW YHQW KRW ZDWHU KHDWLQJ ERLOHUV designed WUDQVIHU DQG VLPXOWDQHRXV SURWHFWLRQ DJDLQVW ÀXH JDV SURGXFW for use in forced hot water space heating systems requiring corrosion.
  • Page 8 , 3URGXFW 'HVFULSWLRQ 6SHFL¿FDWLRQV DQG 'LPHQVLRQDO 'DWD FRQWLQXHG 7DEOH  5DWLQJV 3KDQWRP 6HULHV *DV)LUHG %RLOHUV ,QSXW 0%+ Output AFUE Net AHRI Ratings Water 0RGHO 1XPEHU 0%+ 0%+ Min. 0D[ PHNTM210 95.0 PHNTM285 95.0 5DWLQJV VKRZQ DUH IRU LQVWDOODWLRQV DW VHD OHYHO DQG HOHYDWLRQV XS WR  IW )RU HOHYDWLRQV DERYH  IW WKH ERLOHU ZLOO QDWXUDOO\ GHUDWH E\  IRU HDFK  IW DERYH VHD OHYHO %RLOHUV QRW VXLWDEOH IRU XVH ZLWK /3 JDV DERYH IW 1HW $+5, :DWHU 5DWLQJV EDVHG RQ SLSLQJ DQG SLFNXS DOORZDQFH RI  7KH PDQXIDFWXUHU VKRXOG EH FRQVXOWHG EHIRUH...
  • Page 9 ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ service clearance is 24 in. (610 mm) from left side, front, top and rear of the boiler. Recommended front WARNING clearance may be reduced to the combustible material ([SORVLRQ +D]DUG $VSK\[LDWLRQ +D]DUG clearance providing: (OHFWULFDO 6KRFN +D]DUG ,QVWDOODWLRQ RI WKLV 1.
  • Page 10 ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ FRQWLQXHG Boiler Clearances to Combustible (and Non- G. General Combustible) Material: 1. Phantom boilers are intended for All models are listed for closet installation with the installations LQ DQ DUHD ZLWK D ÀRRU GUDLQ RU LQ following minimum clearances –...
  • Page 11 ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ FRQWLQXHG 0LQLPXP /LVWHG 'LUHFW 9HQW 3LSH 9HQW 3LSH &OHDUDQFH WR 9HQW 3LSH 0DWHULDO (QFORVXUH 9HQW 6\VWHP 'LUHFWLRQ 1RPLQDO 'LDPHWHU &RPEXVWLEOH 0DWHULDO Factory Standard  LQ  PP * CPVC/PVC  LQ  PP 7ZR3LSH &39&39& 9HQW DQG 39& &RPEXVWLRQ  LQ  PP Air Intake  LQ  PP ...

  • Page 12: Unpacking Boiler

    ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ FRQWLQXHG + %RLOHU 6WDFNLQJ ‡ 7KH UHPDLQLQJ ORZHU EUDFNHW KROH PXVW DOLJQ with a matching bottom boiler left side panel  )RU LQVWDOODWLRQV ZLWK XQXVXDOO\ KLJK VSDFH top positioning dimple. heating and/or domestic hot water heating loads, ‡...
  • Page 13 ,,, 3UH,QVWDOODWLRQ DQG %RLOHU 0RXQWLQJ + %RLOHU 6WDFNLQJ FRQWLQXHG to drain disposal is permissible, providing piping selection/sizing based on combined FRPPRQ SLSH KDV VXI¿FLHQW ÀRZ FDSDFLW\ KHDWLQJ FDSDFLW\ DQGRU JURVV RXWSXW RI to handle combined condensate volume of WKH VHOHFWHG VWDFNDEOH ERLOHU FRPELQDWLRQ. stackable combination.

  • Page 14: General Guidelines

    ,9 9HQWLQJ WARNING $VSK\[LDWLRQ +D]DUG )DLOXUH WR YHQW WKLV ERLOHU LQ DFFRUGDQFH ZLWK WKHVH LQVWUXFWLRQV FRXOG FDXVH SURGXFWV RI FRPEXVWLRQ WR HQWHU WKH EXLOGLQJ UHVXOWLQJ LQ VHYHUH SURSHUW\ GDPDJH SHUVRQDO LQMXU\ RU GHDWK 'R QRW XVH D EDURPHWULF GDPSHU GUDIW KRRG RU YHQW GDPSHU ZLWK WKLV ERLOHU 'R QRW ORFDWH YHQW WHUPLQDWLRQ XQGHU D GHFN 'R QRW ORFDWH YHQW WHUPLQDWLRQ ZKHUH H[SRVHG WR SUHYDLOLQJ ZLQGV 'R QRW ORFDWH FRPEXVWLRQ DLU WHUPLQDWLRQ ZKHUH FKORULQHV FKORURÀXRURFDUERQV &)&¶V  SHWUROHXP...
  • Page 15 ,9 9HQWLQJ $ *HQHUDO *XLGHOLQHV FRQWLQXHG 7DEOH  9HQW&RPEXVWLRQ $LU 6\VWHP 2SWLRQV &RPSR $SSURYHG 'LUHFW 9HQW 2ULHQWDWLRQ 7HUPLQDWLRQ 'HVFULSWLRQ )LJXUHV QHQW 3DUW 9HQW 6\VWHP 0DWHULDO 7DEOH 7KH V\VWHP LQFOXGHV VHSDUDWH &39& YHQW Standard pipe and PVC air intake pipe terminating 4, 5, 6A, 6B, WKURXJK VLGHZDOO WKURXJK VLGHZDOO ZLWK LQGLYLGXDO SHQHWUDWLRQV...
  • Page 16 ,9 9HQWLQJ $ *HQHUDO *XLGHOLQHV FRQWLQXHG )LJXUH  /RFDWLRQ RI 9HQW 7HUPLQDO 5HODWLYH WR :LQGRZV 'RRUV *UDGHV 2YHUKDQJV 0HWHUV DQG )RUFHG $LU ,QOHWV  7ZR3LSH 6\VWHP 9HQW 7HUPLQDO 6KRZQ 7ZR3LSH 6\VWHP $LU ,QWDNH 7HUPLQDO 1RW 6KRZQ 7DEOH $ 9HQW 6\VWHP DQG &RPEXVWLRQ $LU 6\VWHP &RPSRQHQWV (TXLYDOHQW /HQJWK YV &RPSRQHQW 1RPLQDO 'LDPHWHU 9HQW RU &RPEXVWLRQ $LU 6\VWHP (TXLYDOHQW /HQJWK IRU 9HQW RU &RPEXVWLRQ $LU 6\VWHP &RPSRQHQW...
  • Page 17 ,9 9HQWLQJ $ *HQHUDO *XLGHOLQHV FRQWLQXHG 7DEOH % 9HQW&RPEXVWLRQ $LU (TXLYDOHQW /HQJWK &DOFXODWLRQ :RUN 6KHHW &RPEXVWLRQ $LU 9HQW ƒ (OERZ V ,QVWDOOHU 6XSSOLHG ƒ (OERZ V &39& 6XSSOLHG ZLWK %RLOHU 6XEWRWDO 6XEWRWDO Quantity Equivalent Quantity (TXLYDOHQW /HQJWK Nominal Diameter Equivalent Nominal Diameter Equivalent 3F /HQJWK SHU 3F...
  • Page 18 ,9 9HQWLQJ $ *HQHUDO *XLGHOLQHV FRQWLQXHG b. Maintain correct clearance and orientation between vent and combustion air terminals. Space centerlines of vent and combustion air terminals minimum 12 in. (300 mm) apart. More than 12 in. (300 mm) spacing is recommended.

  • Page 19: Cpvc/Pvc Venting

    ,9 9HQWLQJ $ *HQHUDO *XLGHOLQHV  % &39&39& 9HQWLQJ FRQWLQXHG P 8QGHU FHUWDLQ FRQGLWLRQV ZDWHU LQ WKH ÀXH JDV may condense, and possibly freeze, on objects around the terminal including on the structure itself. If these objects are subject to damage by ÀXH JDV FRQGHQVDWH WKH\ VKRXOG EH PRYHG RU protected.
  • Page 20 ,9 9HQWLQJ % &39&39& 9HQWLQJ FRQWLQXHG )LJXUH  'LUHFW 9HQW  9HUWLFDO 7HUPLQDWLRQV ZLWK 6ORSHG 5RRI ([WHQG YHQWFRPEXVWLRQ DLU SLSLQJ WR PDLQWDLQ PLQLPXP YHUWLFDO µ;¶ DQG PLQLPXP KRUL]RQWDO µ<¶ GLVWDQFH RI  LQ  PP > LQ  PP &DQDGD@ IURP URRI VXUIDFH $OORZ DGGLWLRQDO YHUWLFDO µ;¶ GLVWDQFH IRU H[SHFWHG VQRZ DFFXPXODWLRQ 7DEOH $ &39&39&...
  • Page 21 ,9 9HQWLQJ % &39&39& 9HQWLQJ FRQWLQXHG 7DEOH % &39&39& 9HQW $LU ,QWDNH &RPSRQHQWV ,QVWDOOHU 3URYLGHG 5HTXLUHG IRU 2SWLRQDO +RUL]RQWDO 6QRUNHO 7HUPLQDWLRQ 4XDQWLW\ 3DUW 3+170 3+170 9HQW &RPSRQHQWV 1XPEHU +RUL]RQWDO 6QRUNHO +RUL]RQWDO 6QRUNHO 7HUPLQDWLRQ 7HUPLQDWLRQ  LQ 6FKHGXOH  39& 3LSH [ XS WR  IW PD[ YHUWLFDO UXQ  LQ 6FKHGXOH  39&...
  • Page 22 ,9 9HQWLQJ % &39&39& 9HQWLQJ FRQWLQXHG )LJXUH  1HDU%RLOHU 9HQW&RPEXVWLRQ $LU 3LSLQJ  )ORRU 0RXQWHG %RLOHU %XLOGV F $WWDFK ÀXH WHPSHUDWXUH VHQVRU ZLULQJ KDUQHVV d. Insert Schedule 40 PVC combustion air pipe (taped to boiler rear panel) female connectors to (installer provided) into the combustion air the sensor male spade terminals.
  • Page 23 ,9 9HQWLQJ % &39&39& 9HQWLQJ FRQWLQXHG 7DEOH  ([SDQVLRQ /RRS /HQJWKV 1RPLQDO /HQJWK RI /RRS /HQJWK 3LSH 'LD 6WUDLJKW 5XQ ³/´ ,Q ,Q )W )LJXUH  &39&39& ([SDQVLRQ /RRS DQG 2IIVHW ‡ 39& YHQW SLSH PXVW EH LQVWDOOHG LQ VXFK way as to permit adequate air circulation around the outside of the pipe to prevent internal wall temperature rising above...
  • Page 24 ,9 9HQWLQJ % &39&39& 9HQWLQJ FRQWLQXHG ii. Combustion Air Piping opening to provide weather-tight seal. ‡ $IWHU SHQHWUDWLQJ ZDOO LQVWDOO D 6FKHGXOH Sealant should not restrain the expansion 40 PVC 90° elbow so that elbow leg is in of the vent pipe. the up direction.
  • Page 25 ,9 9HQWLQJ % &39&39& 9HQWLQJ  & 3RO\SURS\OHQH 9HQWLQJ FRQWLQXHG Install storm collar on vent pipe & 3RO\SURS\OHQH 9HQWLQJ LPPHGLDWHO\ DERYH ÀDVKLQJ $SSO\ Dow Corning Silastic 732 RTV Sealant or equivalent between vent WARNING pipe and storm collar to provide $VSK\[LDWLRQ +D]DUG )ROORZ WKHVH weather-tight seal.
  • Page 26 ,9 9HQWLQJ & 3RO\SURS\OHQH 9HQWLQJ FRQWLQXHG 7DEOH $ $SSURYHG 3RO\SURS\OHQH 3LSH )LWWLQJV DQG 7HUPLQDWLRQV  0 *'XUD9HQW 0 *  'XUD9HQW 3DUW 1XPEHUV6L]HV &KLPQH\ %RLOHU %RLOHU %RLOHU 0DOH %RLOHU 3LSH -RLQW 6LGH :DOO .LW IRU 0RGHO $GDSWHU 39& $GDSWHU $GDSWHU 5LJLG 3LSH )OH[ 3LSH /RFNLQJ...
  • Page 27 ,9 9HQWLQJ a. Models PHNTM210 and PHNTM285 are listed & 3RO\SURS\OHQH 9HQWLQJ FRQWLQXHG IRU YHUWLFDO YHQWLQJ E\ LQVWDOOLQJ ÀH[LEOH YHQW in an UNUSED masonry chimney/chase and supplying combustion air through a separate wall WARNING or roof combustion air terminal. $VSK\[LDWLRQ +D]DUG 9HQW V\VWHPV PDGH E\ b.

  • Page 28: Stainless Steel Venting

    ,9 9HQWLQJ ' 6WDLQOHVV 6WHHO 9HQWLQJ FRQWLQXHG 9HQWLQJ RI 2WKHU $SSOLDQFHV RU )LUHSODFH into Chase or Adjacent Flues Prohibited! )LJXUH  )OH[LEOH 33 9HQW LQ 0DVRQU\ &KLPQH\ ZLWK D. Stainless Steel Venting 6HSDUDWH &RPEXVWLRQ $LU ,QWDNH WARNING 127,&( $VSK\[LDWLRQ +D]DUG )ROORZ WKHVH LQVWUXFWLRQV 'R QRW H[FHHG PD[LPXP YHQWFRPEXVWLRQ DQG WKH LQVWDOODWLRQ LQVWUXFWLRQV LQFOXGHG E\ DLU V\VWHP OHQJWK 5HIHU WR ³ 9HQW...
  • Page 29 ,9 9HQWLQJ ' 6WDLQOHVV 6WHHO 9HQWLQJ FRQWLQXHG combustion air piping sections with any general- a. Plan venting system to avoid possible contact purpose silicone sealant such as GE RTV102. with plumbing or electrical wires. Start at Seal PVC combustion air piping sections with vent connector at boiler and work towards vent PVC cement.

  • Page 30: Vertical Vent Termination

    ,9 9HQWLQJ ' 6WDLQOHVV 6WHHO 9HQWLQJ FRQWLQXHG 7DEOH  $FFHSWDEOH 6WDLQOHVV 6WHHO 9HQW 6\VWHPV DQG 9HQW &RPSRQHQWV 9HQW 39& WR 66 +RUL]RQWDO 9HUWLFDO 0DQXIDFWXUHU 1RPLQDO 'LD :DOO 7KLPEOHV 6\VWHP $GDSWHU 7HUPLQDWLRQ 7HUPLQDWLRQ 4 in. 0 *'XUD9HQW FasNseal 810005231 FSWT4 Tee: FSTT4 FSBS4  PP SVE Series III...
  • Page 31 ,9 9HQWLQJ ' 6WDLQOHVV 6WHHO 9HQWLQJ ( 5HPRYLQJ WKH ([LVWLQJ %RLOHU FRQWLQXHG a. Both models are listed for vertical venting by system placed in operation, while the other appliances LQVWDOOLQJ ÀH[LEOH VWDLQOHVV VWHHO YHQW 0 * remaining connected to the common venting system are DuraVent FlexNSeal brand) in an UNUSED not in operation.

  • Page 32: Multiple Boiler Installation Venting

    ,9 9HQWLQJ ( 5HPRYLQJ WKH ([LVWLQJ %RLOHU ) 0XOWLSOH %RLOHU ,QVWDOODWLRQ 9HQWLQJ FRQWLQXHG 2. Inspecter de façon visuelle le système d’évcuation pour déterminer la grosseur et l’inclinaison horizontale qui conviennent et s’assurer que le WARNING système est exempt d’obstruction, d’étranglement, $VSK\[LDWLRQ +D]DUG 1R FRPPRQ PDQLIROG de fuite, de corrosion et autres défaillances qui YHQWLQJ YHQW SLSLQJ DQG YHQW WHUPLQDOV LV...
  • Page 33 ,9 9HQWLQJ ) 0XOWLSOH %RLOHU ,QVWDOODWLRQ 9HQWLQJ FRQWLQXHG )LJXUH   )OH[LEOH 6WDLQOHVV 6WHHO 9HQW LQ 0DVRQU\ &KLPQH\ ZLWK 6HSDUDWH &RPEXVWLRQ $LU ,QWDNH )LJXUH  0XOWLSOH %RLOHU 'LUHFW 9HQW 7HUPLQDWLRQ...

  • Page 34: Condensate Disposal

    9 &RQGHQVDWH 'LVSRVDO A. Condensate Trap and Drain Line 1. All condensate which forms in the boiler or vent WARNING system collects in the sump under heat exchanger $VSK\[LDWLRQ +D]DUG )DLOXUH WR ¿OO WKH and leaves the boiler through factory installed FRQGHQVDWH WUDS ZLWK ZDWHU SULRU WR ERLOHU VWDUW condensate trap.
  • Page 35 9 &RQGHQVDWH 'LVSRVDO FRQWLQXHG 7DEOH & 0D[LPXP &RQGHQVDWH )ORZ Boiler 0D[LPXP &RQGHQVDWH )ORZ Model PHNTM210 PHNTM285 $VVXPHV  RI ZDWHU LQ IXHO FRQGHQVHV )LJXUH  &RQGHQVDWH 7UDS DQG 'UDLQ /LQH...
  • Page 36 9, :DWHU 3LSLQJ DQG 7ULP 127,&( )DLOXUH WR SURSHUO\ SLSH ERLOHU PD\ UHVXOW LQ LPSURSHU RSHUDWLRQ DQG GDPDJH WR ERLOHU RU VWUXFWXUH ,QVWDOO ERLOHU VR WKDW WKH JDV LJQLWLRQ V\VWHP FRPSRQHQWV DUH SURWHFWHG IURP ZDWHU GULSSLQJ VSUD\LQJ UDLQ HWF GXULQJ DSSOLDQFH RSHUDWLRQ DQG VHUYLFH FLUFXODWRU UHSODFHPHQW HWF  2[\JHQ FRQWDPLQDWLRQ RI ERLOHU ZDWHU ZLOO FDXVH FRUURVLRQ RI LURQ DQG VWHHO ERLOHU FRPSRQHQWV DQG FDQ OHDG WR ERLOHU IDLOXUH &URZQ %RLOHU &RPSDQ\¶...
  • Page 37 9, :DWHU 3LSLQJ DQG 7ULP % 3LSLQJ 6\VWHP 7R %H (PSOR\HG FRQWLQXHG b. Install close nipple into tee branch, then, screw 1. Near boiler piping must isolate boiler from the assembly into boiler left side front ¾ in. V\VWHP SLSLQJ YLD FORVHO\ VSDFHG WHHV to insure tapping making sure tee run outlets are in vertical VSHFL¿HG ÀRZ UDQJH WKURXJK ERLOHU DQ\ WLPH WKH...
  • Page 38 9, :DWHU 3LSLQJ DQG 7ULP % 3LSLQJ 6\VWHP 7R %H (PSOR\HG FRQWLQXHG 7DEOH  )ORZ 5DQJH 5HTXLUHPHQW 7KURXJK %RLOHU %RLOHU %RLOHU 0LQLPXP %RLOHU 5HTXLUHG %RLOHU 5HTXLUHG %RLOHU 0D[LPXP %RLOHU %RLOHU 6XSSO\ 5HWXUQ 5HTXLUHG +HDG /RVV )ORZ +HDG /RVV )ORZ +HDG /RVV 5HTXLUHG +HDG /RVV 0RGHO...
  • Page 39 9, :DWHU 3LSLQJ DQG 7ULP & 6WDQGDUG ,QVWDOODWLRQ 5HTXLUHPHQWV FRQWLQXHG 7DEOH  )LWWLQJ DQG 9DOYH (TXLYDOHQW /HQJWK 7DEOH  )LWWLQJ DQG 9DOYH (TXLYDOHQW /HQJWK FRQW¶G &RSSHU )LWWLQJ DQG 6ZHDW 9DOYH (TXLYDOHQW /HQJWK )W 7KUHDGHG )LWWLQJ DQG 9DOYH (TXLYDOHQW /HQJWK )W &RSSHU 3LSH RU 9DOYH 6L]H %ODFN 7KUHDGHG 3LSH RU )LWWLQJ RU 9DOYH...
  • Page 42 9, :DWHU 3LSLQJ DQG 7ULP D.Special Situation Installation Requirements, E. Multiple Boiler Installation FRQWLQXHG YROXPH WDNHQ DIWHU LQLWLDO ¿OO DQG HOLPLQDWH DQ\ ‡ Radiant systems employing tubing without water leakage as early as possible. oxygen barrier  $XWRPDWLF $LU 9HQW 5HTXLUHG –At least one ‡...

  • Page 45: Water Piping And Trim

    VI. Water Piping and Trim E. Multiple Boiler Installation (continued) NOTICE The Phantom boiler heat exchanger is made from stainless steel tubular coil having relatively narrow ZDWHUZD\V 2QFH ¿OOHG ZLWK ZDWHU LW ZLOO EH VXEMHFW WR WKH HIIHFWV RI FRUURVLRQ )DLOXUH WR WDNH WKH following precautions to minimize corrosion and heat exchanger waterways overheating could result in severe boiler damage.

  • Page 46: Gas Piping

    9,, *DV 3LSLQJ 2. Maximum gas demand . Refer to the boiler’s input as printed on its rating label. Also consider WARNING existing and expected future gas utilization equipment (i.e. water heater, cooking equipment). ([SORVLRQ +D]DUG )DLOXUH WR SURSHUO\ SLSH JDV VXSSO\ WR ERLOHU PD\ UHVXOW LQ LPSURSHU RSHUDWLRQ  /HQJWK RI SLSLQJ DQG QXPEHU RI ¿WWLQJV DQG GDPDJH WR WKH ERLOHU RU VWUXFWXUH $OZD\V...
  • Page 47 9,, *DV 3LSLQJ FRQWLQXHG 7DEOH % 0D[LPXP &DSDFLW\ RI 6FKHGXOH  %ODFN 3LSH LQ &)+ /3 *DV )RU *DV 3UHVVXUHV RI  SVLJ RU /HVV ,QOHW 3UHVVXUH  ,QFK :&  ,QFK :& 3UHVVXUH 'URS 1RPLQDO ,QVLGH /HQJWK RI 3LSH )W 3LSH 6L]H ,Q 'LDPHWHU ,Q ò...
  • Page 48 9,, *DV 3LSLQJ FRQWLQXHG 7DEOH  6SHFL¿F *UDYLW\ &RUUHFWLRQ )DFWRUV  $OO DERYH JURXQG JDV SLSLQ g upstream 6SHFL¿F &RUUHFWLRQ 6SHFL¿F &RUUHFWLRQ from manual shut-off valve must be electrically *UDYLW\ )DFWRU *UDYLW\ )DFWRU continuous and bonded to a grounding electrode. Do 0.60 1.00 0.90...
  • Page 49 9,, *DV 3LSLQJ FRQWLQXHG E. Gas Piping for Multiple Boiler Installation  ,QGLYLGXDO PRGXOH ERLOHU JDV SLSH VL]LQJ &$87,21 VSHFL¿F GHWDLOV - see Paragraph A. ,I JDV SUHVVXUH LQ WKH EXLOGLQJ LV DERYH ò SVLJ  ,QGLYLGXDO PRGXOH ERLOHU UHFRPPHQGHG JDV  N3D  DQ DGGLWLRQDO JDV SUHVVXUH UHJXODWRU piping detail - see Figure 25.

  • Page 50: Electrical

    9,,, (OHFWULFDO DANGER (OHFWULFDO 6KRFN +D]DUG 3RVLWLYHO\ DVVXUH DOO HOHFWULFDO FRQQHFWLRQV DUH XQSRZHUHG EHIRUH DWWHPSWLQJ LQVWDOODWLRQ RU VHUYLFH RI HOHFWULFDO FRPSRQHQWV RU FRQQHFWLRQV RI WKH ERLOHU RU EXLOGLQJ /RFN RXW DOO HOHFWULFDO ER[HV ZLWK SDGORFN RQFH SRZHU LV WXUQHG RII WARNING (OHFWULFDO 6KRFN +D]DUG )DLOXUH WR SURSHUO\ ZLUH HOHFWULFDO FRQQHFWLRQV WR WKH ERLOHU PD\ UHVXOW LQ VHULRXV SK\VLFDO KDUP...

  • Page 51: Operation

    9,,, (OHFWULFDO FRQWLQXHG wiring should be routed away from sources of C. Refer to Figures 26 and 27 for details on the electrical noise. Where it is impossible to avoid such LQWHUQDO ERLOHU ZLULQJ noise sources, wire the sensor using a 2 conductor, Line Voltage (120 VAC) Connections - see Figure 26.
  • Page 54 9,,, (OHFWULFDO FRQWLQXHG )LJXUH  /DGGHU 'LDJUDP...
  • Page 55 9,,, (OHFWULFDO FRQWLQXHG )LJXUH $ 0RGL¿HG :LULQJ )RU '+: 3ULRULW\ :KHQ 8VLQJ /RZ )ORZ &LUFXODWRU 3LSHG 2II 6\VWHP +HDGHU  +HDWLQJ ZLWK &HQWUDO +HDWLQJ &LUFXODWRUV 3OXV $OWHUQDWHO\ 3LSHG ,QGLUHFW :DWHU +HDWHU...
  • Page 58 9,,, (OHFWULFDO FRQWLQXHG c. RJ45 Splitters G. Multiple Boiler Operating Information When Ethernet cables are used to connect three 1. Required Equipment and Setup or more boilers together, RJ45 Splitters are required. When two boilers are connected the a. Header Sensor (Honeywell 32003971-003) splitter is not required.
  • Page 59 9,,, (OHFWULFDO FRQWLQXHG d. Multiple Boiler Setup 6WHS 'HVFULSWLRQ &RPPHQWV :LUH WKH KHDGHU VHQVRU WR ORZ YROWDJH WHUPLQDO VWULS WHUPLQDOV ³+HDGHU VHQVRU´ ,QVWDOO DQG ZLUH WKH +HDGHU NOTE Sensor 7KLV VWHS FDQ QRW EH VNLSSHG 7KH 6HTXHQFH 0DVWHU FDQ QRW EH ³HQDEOHG´XQOHVV D +HDGHU Sensor is installed.
  • Page 60 ,; 6\VWHP 6WDUWXS ) 3UHSDUH WR FKHFN RSHUDWLRQ  2EWDLQ JDV KHDWLQJ YDOXH (in Btu per cubic foot) WARNING from gas supplier. ([SORVLRQ +D]DUG $VSK\[LDWLRQ +D]DUG  3KDQWRP JDV YDOYHV KDYH LQOHW DQG RXWOHW (OHFWULFDO 6KRFN +D]DUG 6WDUWXS RI WKLV ERLOHU pressure taps with built-in shut off screw.
  • Page 61 ,; 6\VWHP 6WDUWXS FRQWLQXHG Phantom Series Lighting and Operating Instructions )LJXUH  2SHUDWLQJ ,QVWUXFWLRQV...
  • Page 62 ,; 6\VWHP 6WDUWXS FRQWLQXHG - &KHFN *DV ,QOHW 3UHVVXUH 6WDWXV &RQWURO $FWLRQ Check the inlet pressure and adjust if necessary. Verify Initiate Power-up that the inlet pressure is between the upper and lower 7KLV VWDWH LV HQWHUHG ZKHQ D GHOD\ LV limits shown on the rating plate with all gas appliances 6WDQGE\ 'HOD\ QHHGHG EHIRUH DOORZLQJ WKH EXUQHU FRQWURO...
  • Page 63 ,; 6\VWHP 6WDUWXS FRQWLQXHG to both gas valves equally and simultaneously. D /RFN ERLOHU LQ KLJK ¿UH DQG DOORZ ERLOHU WR Refer to Figure 34 for location of throttle screw. operate for approximately 5 minutes before Verify CO is less than 100 ppm. taking combustion readings.
  • Page 64 ,; 6\VWHP 6WDUWXS FRQWLQXHG 0 7HVW 6DIHW\ /LPLWV &RQWUROV  7HVW WKH LJQLWLRQ V\VWHP VDIHW\ VKXWRII WARNING GLVFRQQHFWLQJ WKH ÀDPH VHQVRU FRQQHFWRU EODFN ([SORVLRQ +D]DUG $VSK\[LDWLRQ +D]DUG SOXJ ZLWK RUDQJH ZLUH IURP WKH ÀDPH LRQL]DWLRQ 7KLV FRQYHUVLRQ VKRXOG EH SHUIRUPHG E\ D electrode.
  • Page 65 ,; 6\VWHP 6WDUWXS FRQWLQXHG 6. 9HULI\ that the gas inlet pressure is between the 7DEOH  1XPEHU RI &ORFNZLVH 7KURWWOH 6FUHZ upper and lower limits shown in Table 20 with all 7XUQV IRU /3 &RQYHUVLRQ gas appliances (including the converted boiler) both 7KURWWOH 6FUHZ 7XUQV DW on and off.
  • Page 66 ,; 6\VWHP 6WDUWXS FRQWLQXHG 7DEOH $ $SSUR[LPDWH 7KURWWOH 6FUHZ 7DEOH % $SSUR[LPDWH 7KURWWOH 6FUHZ $GMXVWPHQW 9DOXHV IURP )XOO\ &ORVHG $GMXVWPHQW 9DOXHV IURP )XOO\ &ORVHG 3RVLWLRQ 1DWXUDO *DV 3RVLWLRQ /3 *DV Boiler 7KURWWOH 3RVLWLRQ Boiler 7KURWWOH 3RVLWLRQ 1XPEHU RI &RXQWHU Model 1XPEHU RI &RXQWHUFORFNZLVH 7XUQV Model clockwise Turns from Fully Closed...
  • Page 67 ,; 6\VWHP 6WDUWXS FRQWLQXHG 6 &RQWUROV 6WDUWXS &KHFN /LVW The Control is factory programmed with default parameters. Before operating the boiler, these parameters must be checked and adjusted as necessary to conform to the site requirements. Follow the steps below, making selections and adjustments as necessary to ensure optimal boiler operation.
  • Page 68 ; 2SHUDWLRQ $ 2YHUYLHZ $ 2YHUYLHZ of a heating boiler lower as the outside air temperature increases.  5 &RQWUROOHU The R7910 Controller (Control) contains features and  :DUP :HDWKHU 6KXWGRZQ ::6' capabilities which help improve heating system operation, Some boilers are used primarily for heating buildings, DQG HI¿FLHQF\ %\ LQFOXGLQJ XQLTXH FDSDELOLWLHV WKH &RQWURO and the boilers can be automatically shutdown when FDQ GR PRUH ZLWK OHVV ¿HOG ZLULQJ DQG IHZHU DIWHUPDUNHW...
  • Page 69 ; 2SHUDWLRQ % 6XSSO\ :DWHU 7HPSHUDWXUH 5HJXODWLRQ FRQWLQXHG 11. Modbus Communication Interface 4. Outdoor Air Reset $IDFWRU\ FRQ¿JXUHG 56 0RGEXV LQWHUIDFH LV DYDLODEOH If an outdoor temperature sensor is connected to the boiler for Energy Management System (EMS)monitoring when and Outdoor Reset is enabled, the Central Heat setpoint not used for Multiple Boiler Sequencer Peer-To-Peer will automatically adjust downwards as the outdoor Network.

  • Page 70: Boiler Protection Features

    ; 2SHUDWLRQ & %RLOHU 3URWHFWLRQ )HDWXUHV FRQWLQXHG C. Boiler Protection Features  %RLOHU 0RXQWHG /LPLW 'HYLFHV The Control monitors individual limit devices:  6XSSO\ :DWHU 7HPSHUDWXUH +LJK /LPLW pressure switch, high limit device, condensate level The boiler is equipped with independent automatic switch, Thermal Link (PHNTM285 only), Burner reset and a manual reset high limit devices.

  • Page 71: Multiple Boiler Control Sequencer

    ; 2SHUDWLRQ ' 0XOWLSOH %RLOHU &RQWURO 6HTXHQFHU FRQWLQXHG 6. Multiple Demands D. Multiple Boiler Control Sequencer The Sequence Master responds to Central Heat, DHW  ³3OXJ 3OD\´0XOWLSOH%RLOHU&RQWURO6HTXHQFHU and frost protection demands similar to the stand alone When multiple boilers are installed, the Control’s boiler.

  • Page 72: Normal Operation

    ; 2SHUDWLRQ ( %RLOHU 6HTXHQFH 2I 2SHUDWLRQ FRQWLQXHG E. Multiple Boiler Control Sequencer 1. Normal Operation 7DEOH  %RLOHU 6HTXHQFH RI 2SHUDWLRQ 6WDWXV 6FUHHQ 'LVSOD\ 'HVFULSWLRQ Boiler 1 Priority: 140 F Supply EXUQHU Off FLUFXODWRU V Off 6WDQGE\ 140 F Setpoint >...

  • Page 73: 8Vlqj 7Kh 'Lvsod

    ; 2SHUDWLRQ ( %RLOHU 6HTXHQFH 2I 2SHUDWLRQ FRQWLQXHG  8VLQJ 7KH 'LVSOD\ The Control includes a touch screen LCD display. The user monitors and adjusts boiler operation by selecting screen navigation “buttons” and symbols. Navigation features are shown below. The “Home Screen” and menu selections are shown below. When no selection is made, while viewing any screen, the display reverts to the “Home Screen”...

  • Page 74: Status Screens

    ; 2SHUDWLRQ ) 9LHZLQJ %RLOHU 6WDWXV FRQWLQXHG ) 9LHZLQJ %RLOHU 6WDWXV 1. Status Screens Boiler Status screens are the primary boiler monitoring screens. The user may simply “walk” though boiler operation by repeatedly selecting the right or left “arrow” symbol. These screens are accessed by selected the “Status”...

  • Page 75: Detail Screens

    ; 2SHUDWLRQ ) 9LHZLQJ %RLOHU 6WDWXV FRQWLQXHG  6WDWXV 6FUHHQV FRQWLQXHG Pump Status/Cycles Heat Demand Central Heat On System On < > < Domestic Hot Water Off > Boiler On Sequence Master Off DHW Off Frost Protection Off Frost Protection On Exercise On Pumping is a major part of any hydronic system.

  • Page 76: Multiple Boiler Sequencer Screens

    ; 2SHUDWLRQ ) 9LHZLQJ %RLOHU 6WDWXV FRQWLQXHG 3. Multiple Boiler Sequencer Screens DYDLODEOH When the Sequence Master is enabled the following screens are The Sequencer Status screen is selected by “pressing” “Status” button from the “Home” screen when Sequence Master is enabled. Rate: Header: The rate % value is equal to the...

  • Page 77: Kdqjlqj $Gmxvwdeoh 3Dudphwhuv

    ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG G. Changing Adjustable Parameters 1. Entering Adjust Mode The Control is factory programmed to include basic modulating boiler functionality. These settings are password protected to discourage unauthorized or accidental changes to settings. User login is required to view or adjust these settings: - Press the “Adjust”...
  • Page 78 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG  $GMXVWLQJ 3DUDPHWHUV FRQWLQXHG From the “Home” screen select the Adjust button to access the adjustment mode screens show below (if required, refer to the previous page to review how to enter Adjustment mode): System Modulation Setup...
  • Page 79 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG  $GMXVWLQJ 3DUDPHWHUV FRQWLQXHG WARNING $VSK\[LDWLRQ +D]DUG %RLOHU W\SH LV IDFWRU\ VHW DQG PXVW PDWFK WKH ERLOHU PRGHO 2QO\ FKDQJH WKH ERLOHU W\SH VHWWLQJ LI \RX DUH LQVWDOOLQJ D QHZ RU UHSODFHPHQW &RQWURO 7KH ERLOHU W\SH VHWWLQJ GHWHUPLQHV PLQLPXP DQG PD[LPXP EORZHU VSHHGV ,QFRUUHFW ERLOHU W\SH FDQ FDXVH KD]DUGRXV EXUQHU FRQGLWLRQV DQG LPSURSHU RSHUDWLRQ WKDW PD\ UHVXOW LQ 3523(57<...
  • Page 80 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Pump Setup “Press” button to access the following parameters: )DFWRU\ 6HWWLQJ 5DQJH  &KRLFHV 3DUDPHWHU DQG 'HVFULSWLRQ 6\VWHP 3XPS UXQ SXPS IRU $FWLYDWHV WKH V\VWHP SXPS RXWSXW DFFRUGLQJ WR VHOHFWHG IXQFWLRQ Never, 1HYHU 3XPS LV GLVDEOHG DQG QRW VKRZQ RQ VWDWXV VFUHHQ Any Demand, $Q\ 'HPDQG...
  • Page 81 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG ([DPSOH 3XPS 3DUDPHWHU VHOHFWLRQV FRQWLQXHG  6LQJOH ERLOHU ,QGLUHFW :DWHU +HDWHU ,:+ 3LSHG WR 3ULPDU\ 2SWLRQDO 'RPHVWLF +RW :DWHU 3ULRULW\ 3DUDPHWHU 6HOHFWLRQV 6\VWHP 3XPS ³&HQWUDO +HDW  Optional Priority” %RLOHU 3XPS ³DQ\ GHPDQG´ '+: 3XPS ³3ULPDU\ /RRS 3LSHG ,:+´...
  • Page 82 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG ([DPSOH 3XPS 3DUDPHWHU VHOHFWLRQV FRQWLQXHG  0XOWLSOH ERLOHUV ,:+ 3LSHG WR 3ULPDU\ 2SWLRQDO 'RPHVWLF +RW :DWHU 3ULRULW\ 6HTXHQFHU 0DVWHU %RLOHU  %RLOHU  :LULQJ ORFDWLRQV 7KHUPRVWDW '+: FDOO IRU KHDW System pump DHW pump Boiler Pump 6HTXHQFHU 0DVWHU 3DUDPHWHU 6HOHFWLRQV Sequencer Master...
  • Page 83 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Contractor Setup “Press” button to access the following parameters: Contractor Name For Service Contact: Press box to input contractor information. Bill Smith Bill Smith > < 12 Victory Lane Plainview, New York Save 516 123-4567 Press SAVE button to store revisions.
  • Page 84 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Central Heat “Press” button to access the following parameters: )DFWRU\ 5DQJH  &KRLFHV 3DUDPHWHU DQG 'HVFULSWLRQ 6HWWLQJ ƒ) ƒ) WR ƒ) &HQWUDO +HDW 6HWSRLQW ƒ& ƒ& WR ƒ& 7DUJHW WHPSHUDWXUH IRU WKH FHQWUDO KHDW SULRULW\ 9DOXH DOVR XVHG E\ WKH RXWGRRU DLU UHVHW IXQFWLRQ &HQWUDO +HDW 7KHUPRVWDW ³6OHHS´...
  • Page 85 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Outdoor “Press” button to access the following parameters: Reset )DFWRU\ 5DQJH  &KRLFHV 3DUDPHWHU DQG 'HVFULSWLRQ 6HWWLQJ 2XWGRRU 5HVHW (QDEOH ,I DQ RXWGRRU VHQVRU LV LQVWDOOHG DQG 2XWGRRU 5HVHW LV (QDEOHG WKH ERLOHU ZLOO DXWRPDWLFDOO\ DGMXVW WKH KHDWLQJ ]RQH VHW SRLQW WHPSHUDWXUH EDVHG RQ WKH RXWGRRU UHVHW FXUYH LQ )LJXUH  7KH PD[LPXP VHW SRLQW LV GH¿QHG E\ WKH &HQWUDO +HDW 6HWSRLQW >IDFWRU\ VHW WR ƒ) ƒ& @ ZKHQ WKH RXWGRRU WHPSHUDWXUH LV ƒ) ƒ& RU EHORZ 7KH PLQLPXP VHW SRLQW...
  • Page 86 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Central Heat Setpoint Boost Maximum Off Point Low Outside Air Temp = Central Heat Setpoint =180 F & 0 F minus Diff Above 10 F Default Boost Outdoor Air Reset Setpoint (Shown with thin lines, typical) ü...
  • Page 87 ; 2SHUDWLRQ * &KDQJLQJ $GMXVWDEOH 3DUDPHWHUV FRQWLQXHG Remote “Press” button to access the following parameters: 4-20mA )DFWRU\ 5DQJH  3DUDPHWHU DQG 'HVFULSWLRQ 6HWWLQJ &KRLFHV &HQWUDO +HDW 0RGXODWLRQ 6RXUFH 7KLV SDUDPHWHU HQDEOHV WKH P$ LQSXW WR FRQWURO ¿ULQJ UDWH DQG WKH WKHUPRVWDW LQSXW WR FRQWURO ERLOHU RQRII Local, GHPDQG GLUHFWO\ ZLWKRXW XVLQJ WKH LQWHUQDO VHWSRLQW 7KH P$ VHOHFWLRQ LV XVHG WR HQDEOH D UHPRWH PXOWLSOH ERLOHU Local...
  • Page 88 ;, 6HUYLFH DQG 0DLQWHQDQFH Important Product Safety Information Refractory Ceramic Fiber Product Warning: The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures above 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen.
  • Page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
  • Page 90 ;, 6HUYLFH DQG 0DLQWHQDQFH FRQWLQXHG DANGER ([SORVLRQ +D]DUG (OHFWULFDO 6KRFN +D]DUG %XUQ +D]DUG 7KLV ERLOHU XVHV ÀDPPDEOH JDV KLJK YROWDJH HOHFWULFLW\ PRYLQJ SDUWV DQG YHU\ KRW ZDWHU XQGHU KLJK SUHVVXUH $VVXUH WKDW DOO JDV DQG HOHFWULF SRZHU VXSSOLHV DUH RII DQG WKDW WKH ZDWHU WHPSHUDWXUH LV FRRO EHIRUH DWWHPSWLQJ DQ\ GLVDVVHPEO\ RU VHUYLFH 'R QRW DWWHPSW DQ\ VHUYLFH ZRUN LI JDV LV SUHVHQW LQ WKH DLU LQ WKH YLFLQLW\ RI WKH ERLOHU 1HYHU PRGLI\ UHPRYH RU WDPSHU ZLWK DQ\ FRQWURO GHYLFH...
  • Page 91 ;, 6HUYLFH DQG 0DLQWHQDQFH FRQWLQXHG acid or alkali products is prohibited. Do not use any cleaning agents or solvents. If insulation disc has signs &$87,21  $77(17,21 of damage, it must be replaced. (OHFWULFDO 6KRFN +D]DUG /DEHO DOO ZLUHV SULRU WR  ,QVSHFW WKH FRQGHQVDWH WUDS to verify it is open GLVFRQQHFWLRQ ZKHQ VHUYLFLQJ FRQWUROV :LULQJ...
  • Page 92 6th Avenue, Altoona, PA 16602 Tel: (972) 547-6002, Tel: (972) 547-6002 and/or selected 3RLVRQ +D]DUG 8VH RQO\ LQKLELWHG SURS\OHQH HVAC distributors. Contact Crown Boiler JO\FRO VROXWLRQV VSHFL¿FDOO\ IRUPXODWHG IRU &RPSDQ\ IRU VSHFL¿F GHWDLOV K\GURQLF V\VWHPV 'R QRW XVH HWK\OHQH JO\FRO iii.
  • Page 93 ;, 6HUYLFH DQG 0DLQWHQDQFH FRQWLQXHG f. Reconnect the switch wire pigtails to the boiler VWHSV IURP &RQGHQVDWH 2YHUÀRZ 6ZLWFK 5HPRYDO wiring and secure with wire nuts. and Replacement procedure above. g. Restore power supply to boiler. Fill up the trap j.
  • Page 94 ;,, 7URXEOHVKRRWLQJ WARNING (OHFWULFDO 6KRFN +D]DUG 7XUQ RII SRZHU WR ERLOHU EHIRUH ZRUNLQJ RQ ZLULQJ $ 7URXEOHVKRRWLQJ SUREOHPV ZKHUH QR HUURU FRGH LV GLVSOD\HG Condition 3RVVLEOH &DXVH %RLOHU QRW UHVSRQGLQJ WR FDOO IRU KHDW ³6WDWXV´ DQG %RLOHU LV QRW VHHLQJ FDOO IRU KHDW &KHFN WKHUPRVWDW RU ]RQH ZLULQJ IRU ORRVH FRQQHFWLRQ ³3ULRULW\´...
  • Page 95 ;,, 7URXEOHVKRRWLQJ FRQWLQXHG C. Help Screen Faults ,QGLFDWLRQ &RQGLWLRQ 3RVVLEOH &DXVH 7KLV DODUP LV DFWLYH LI WKH VODYH ERLOHU KDV ORVW FRPPXQLFDWLRQ ZLWK WKH 6HTXHQFH 0DVWHU &KHFN WKH IROORZLQJ Sequencer Sequencer - RJ 45 peer-to-peer network disconnected Setup  6HTXHQFHU 0DVWHU ZDV (QDEOHG DQG WKHQ 'LVDEOHG Setup Fault  0DVWHU¶V %RLOHU KDV EHHQ SRZHUHG GRZQ...
  • Page 96 ;,, 7URXEOHVKRRWLQJ FRQWLQXHG ) 7URXEOHVKRRWLQJ SUREOHPV ZKHUH D 6RIW /RFNRXW &RGH LV GLVSOD\HG When a soft lockout occurs, the boiler will shut down, the display will turn red and the “Help” button will “blink”. Select the “blinking” “Help” button to determine the cause of the soft lockout.
  • Page 97 ;,, 7URXEOHVKRRWLQJ FRQWLQXHG * 7URXEOHVKRRWLQJ SUREOHPV ZKHUH D +DUG /RFNRXW &RGH LV GLVSOD\HG When a hard lockout occurs, the boiler will shut down, the display will turn red and the “Help” button will “blink”. Select the “blinking” “Help” button to determine the cause of the Hard Lockout.
  • Page 98 ;,,, 5HSDLU 3DUWV...
  • Page 99 ;,,, 5HSDLU 3DUWV FRQWLQXHG 3DUW 1XPEHU 'HVFULSWLRQ 3+170 3+170 %DUH +HDW ([FKDQJHU DQG 5HODWHG &RPSRQHQWV % WKURXJK ( %DUH +HDW ([FKDQJHU 101931-04 101931-05 Air Vent Valve 101586-01 6XSSO\5HWXUQ :DWHU 7HPS 6HQVRU   SHU ERLOHU 101685-01 +LJK /LPLW 101653-01 Replacement Rear Insulation Disc 104856-01 5HSODFHPHQW 5HDU ,QVXODWLRQ 'LVF DQG 7KHUPDO /LQN 6ZLWFK .LW 1RW 6KRZQ 104998-01...
  • Page 100 ;,,, 5HSDLU 3DUWV FRQWLQXHG 2B-1 3DUW 1XPEHU 'HVFULSWLRQ 3+170 3+170 Blower 101529-01 101530-01 %ORZHU ,QOHW 6KURXG $VVHPEO\ >LQFOXGHV *DV 2UL¿FH *DV 2UL¿FH 25LQJ [ 0[ PP RU [ 0[ PP VHOIWKUHDGLQJ VFUHZV ,QMHFWRU 3ODWH [ 0 [  PP ÀDW KHDG VFUHZV 101704-03 101704-04 $LU ,QWDNH $GDSWHU  $LU &RQQHFWLRQ 6LGH 6ZLUO 3ODWH [ 0 [  PP...
  • Page 101 ;,,, 5HSDLU 3DUWV FRQWLQXHG 3DUW 1XPEHU 'HVFULSWLRQ 3+170 3+170 5HSDLU &RQGHQVDWH 7UDS DQG 5HODWHG &RPSRQHQWV Replacement Condensate Trap Kit 104704-01 5HSODFHPHQW &RQGHQVDWH )ORDW 6ZLWFK .LW 105005-01 6SULQJ &OLS &RQGHQVDWH 7UDS   SHU ERLOHU 101632-01 5XEEHU *URPPHW &RQGHQVDWH 7UDS 101595-01 $LU 3UHVVXUH 6ZLWFK 104426-01 9 in.
  • Page 102 ;,,, 5HSDLU 3DUWV FRQWLQXHG 3DUW 1XPEHU 'HVFULSWLRQ 5 .LW   IW $OWLWXGH 105637-01 5 .LW   IW $OWLWXGH 104472-02 104772-03 Programmed Display 104570-02 ZLWK 0RXQWLQJ +DUGZDUH Transformer 3502430...
  • Page 103 ;,,, 5HSDLU 3DUWV FRQWLQXHG 3DUW 1XPEHU 'HVFULSWLRQ 3+170 3+170 Jacket, Rear/Bottom Panel 101217-04 101217-05 Replacement Left Side Panel Kit 105184-04 105184-05 LQFOXGHV ODEHOV DFFHVV SDQHOV JURPPHWV DQG KHDGHU JDVNHWV 5HSODFHPHQW 5LJKW 6LGH 3DQHO .LW 105183-04 105183-05 LQFOXGHV ODEHOV DFFHVV SDQHOV DQG JDVNHWV 3DUWLWLRQ 6KHOI $VVHPEO\ 102831-04 102831-05...
  • Page 104 ;,,, 5HSDLU 3DUWV FRQWLQXHG 4XDQWLW\ 9HQW 6\VWHP &RPSRQHQWV 3DUW 1XPEHU 3+170 3+170 ´ 6FKHGXOH  39& 7HH 9HQW&RPEXVWLRQ $LU 7HUPLQDO 230803 ´ 6FKHGXOH  39& 7HH 9HQW&RPEXVWLRQ $LU 7HUPLQDO 230804 3” Stainless Steel Rodent Screens 230833 4” Stainless Steel Rodent Screens 230834 ´...
  • Page 105 ;,,, 5HSDLU 3DUWV FRQWLQXHG 3DUW 1XPEHU 'HVFULSWLRQ 3+170 3+170 0,6&(//$1(286 3$576 &$5721   Temperature/Pressure Gauge 950039 ([WHUQDO *DV 6KXW 2II 9DOYH 950615 950600 Safety Relief Valve 30 PSI: 81660363 30 PSI: 95-040 $OWHUQDWH 6DIHW\ 5HOLHI 9DOYH 1RW 6KRZQ 50 PSI: 103837-01 Boiler Drain Valve, 3/4”...
  • Page 106 ;,,, 5HSDLU 3DUWV FRQWLQXHG 3DUW 1XPEHU .H\ 1R 'HVFULSWLRQ 3+170 3+170 &RPSOHWH :LULQJ +DUQHVV LQFOXGHV $ % & ' 102701-03 0DLQ /RZ 9ROWDJH +DUQHVV 103009-03 +LJK 9ROWDJH +DUQHVV 103010-02 Blower Power Harness 103012-01 Communication Harness 103011-01 Igniter Harness 105752-01 :LULQJ +DUQHVV 7KHUPDO /LQN %XUQHU 'RRU 7KHUPRVWDW 104574-01...
  • Page 108 Manufacturer of Hydronic Heating Products P.O. Box 14818 3633 I. Street Philadelphia, PA 19134 www.crownboiler.com CBC PN 980132 Rev B, 12/14...

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