Massimo Alligator 700-4 Owner's Manual
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Massimo Alligator 700-4 Owner's Manual

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MASSIMO ALLIGATOR 700-4 & MSU 700-4
Owner's Manual

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Summary of Contents for Massimo Alligator 700-4

  • Page 1 MASSIMO ALLIGATOR 700-4 & MSU 700-4 Owner’s Manual...
  • Page 2 INTRODUCTION Congratulations on your purchase of the Massimo Alligator 700-4 or MSU 700-4. It represents the result of many years of experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this UTV, you can now appreciate the highest degree of craftsmanship and reliability.

  • Page 4: Important Notice

    IMPORTANT NOTICE The Massimo Alligator 700-4 and MSU 700-4 series UTV’s have three kind of appearances with the same methods for using, inspection, and maintenance. With the details of using, inspection and maintenance, the instruction is suitable for all 700-4...

  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander or a person inspecting or repairing the machine.
  • Page 6 IMPORTANT NOTICE Curve speed must be smaller than 30km/h(19miles/h). This UTV is designed and manufactured OFF-ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 7: Table Of Contents

    CONTENTS Front Seats…………………………4-16 Rear Seats…………………………4-17 LOCATION OF THE WARNING Seat Belt For Front Seats…………4-17 AND SPECIFICATION LABELS……1-1 Seat Belt For Reat Seats…………4-18 Glove compartment…………………4-20 2. SAFETY INFORMATION……………2-1 Cargo bed……………………………4-20 Front and rear shock absorber 3. DESCRIPTION AND VEHICLE adjustment…………………………4-23 IDENTIFICATION……………………3-1 Trailer hitch bracket…………………4-25 Identification number records………3-3 Auxiliary DC jack……………………4-26...
  • Page 8 How to measure tire pressure……5-12 Crossing through shallow water…7-12 Tire wear limit………………………5-13 Riding over rough terrain…………7-15 Riding in brush or wooded 6． OPERATION…………………………6-1 areas…………………………………7-16 Starting The Engine In Low Encountering obstacles on the Temperatures…………………………6-1 trail……………………………………7-17 Starting The Engine………………6-2 Warming up……………………………6-3 8.
  • Page 9 V-belt case drain plug………………8-27 Headlight beam adjustment…………8-48 Cleaning the spark arrester…………8-28 Tail/brake light bulb Valve clearance………………………8-30 replacement…………………………8-48 Front brake pad check……………8-30 Troubleshooting………………………8-50 Rear brake pad check………………8-31 Check and solution to Common Checking the brake fluid level………8-31 Problems in Vehicle………………8-51 Brake fluid replacement……………8-32 Checking the brake pedal……………8-33 CLEANING AND STORAGE………9-1 Parking brake lever free play...

  • Page 10: Location Of The Warning And Specification Labels

    LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 11 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your dealer.

  • Page 16: Safety Information

    SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including cars and ATVs. SEVERE INJURY OR DEATH can result you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described. ●...
  • Page 17 Always follow the inspection and maintenance procedures and schedules described in this manual. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. ● Keep your feet on the floorboard. Never hold onto the enclosure except when using the handgrip inside the enclosure.
  • Page 18 Never operate on hills that are slippery or ones where you will not be able to see far enough ● ahead of you. Never go over the top of a hill at speed if you cannot see what is on other side. Always follow proper procedures for going uphill.
  • Page 19 her vehicle, be sure it is kept in an upright WARNING position. Otherwise, fuel may leak out of POTENTIAL HAZARD the carburetor or fuel tank. Improper handling of gasoline. WHAT CAN HAPPEN WHAT CAN HAPPEN Gasoline is poisonous and can cause Gasoline can catch fire and you could be injuries.
  • Page 20 WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation.

  • Page 21: Description And Vehicle Identification

    DESCRIPTION AND VEHICLE IDENTIFICATION Headlights Cargo bed Front shock absorber assembly adjusting ring Tail/brake lights Brake fluid reservoir Spark arrester Air filter element(engine and air intake duct) Fuel tank cap Spark plug Passenger seat V-belt case Oil filter cartridge Driver seat belt Engine oil dipstick Driver seat Battery...
  • Page 22 23. Light switch Steering wheel Brake pedal Main switch On-Command four-wheel-drive and differential lock switches Multi-function meter unit Auxiliary DC jack Drive select lever Parking brake lever Accelerator pedal NOTE: The vehicle you have purchased may differ slightly from those in the figures of this manual.

  • Page 23: Identification Number Records

    Identification Number Records Key Identification Number Record the key identification number, vehicle The key identification number is stamped on identification number model label the key as shown in the following illustration, information spaces provided This number can be used for ordering a new assistance when ordering spare parts from a key.

  • Page 24: Vehicle Identification Number

    Vehicle identification number The Vehicle identification number is stamped into the frame. 1. Vehicle identification number NOTE: The vehicle identification number is used to identify your vehicle...

  • Page 25: Control Functions

    Functions of the respective switch positions CONTROL FUNCTIONS are as follows: Main switch All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. OFF: All electrical circuits are switched off. The key can be removed in this position.

  • Page 26: Indicator And Warning Lights

    CAUTION: Indicator and warning lights Do not operate the electric starter ● continuously for more than 5 seconds, or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool. Do not turn the key to the “START” ●...
  • Page 27 On-Command differential gear lock indic- Neutral indicator light “N” This indicator light comes on when the drive ator light “DIFF. LOCK” This indicator light and the On-Command select lever is in the “N” position. differential gear lock indicator in the display come on when the On-command differential Reverse indicator light “R”...
  • Page 28 On-Command four-wheel-drive/differential Coolant temperature warning light “ ” gear lock indicator “ ”/ “ ” When the coolant temperature reaches a The On- Command four- wheel-drive indic- specified level, this light comes on to warn ator “ ” comes on when the On-Command that the coolant temperature is too hot, If the four- wheel-drive switch is set to the “4WD”...

  • Page 29: Multi-Function Meter Unit

    The multi-function meter unit is equipped Multi-Function Display Gauge with the following: Speedometer (which shows the riding speed) Odometer (which shows total distance traveled) Two trip meters (which show the distance traveled since they were last set to zero) Clock 1.
  • Page 30 Odometer and Trip Meter Modes Clock Mode Pushing the “TRIP/ODO” button switches the Pushing the button switches the display between the odometer mode “ODO” display between the clock mode “CLOCK” and the trip meter modes “A” and “B” in the and the hour meter mode “HOUR”...
  • Page 31 Fault Codes Display Of Electronic Fuel meter The fuel meter will indicate the fuel volume. Injection System As the fuel is running out, the indicator will When the faults come out , meter will display turn green into red, Vice versa. the fault codes to guide the repair.

  • Page 32: Switches

    Switches CAUTION: Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it.
  • Page 33 On-Command four-wheel –drive and diff- Four-wheel drive (“4WD’): Power is supplied to the rear and front wheels. erential gear lock switches Four–wheel drive with the differential gear locked (“4WD-LOCK”): Power is supplied to the rear and front wheels when the differential gear is locked (“DIFF.LOCK”).Unlike the 4WD mode, all wheels turn...
  • Page 34 On-Command four-wheel-drive switch WARNING “2WD/4WD” POTENTIAL HAZARD Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (“DIFF.LOCK”), or vice-versa while the vehicle is moving . WHAT CAN HAPPEN The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances.
  • Page 35 vehicle and set the switch to “4WD”. On-Command differential gear lock switch “4WD”/”LOCK” WARNING POTENTIAL HAZARD Riding too fast while the vehicle is in 4WD-LOCK. WHAT CAN HAPPEN All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle.

  • Page 36: Accelerator Pedal

    NOTE: Accelerator pedal When the switch is set to “LOCK”, the Press the accelerator pedal down to increa- differential gear lock indicator se engine speed. Spring pressure returns indicator light will flash until the pedal to the rest position when released. differential gear is locked.

  • Page 37: Brake Pedal

    Before starting the engine, check the accele- Brake pedal rator pedal to be sure it is operating smoothly. Press the brake pedal to slow or stop the Make sure the accelerator pedal fully returns vehicle. to the idle position as soon as it is released. WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal.

  • Page 38: Parking Brake Lever

    Parking brake lever The parking brake lever is located at the right side of the driver’s seat. It will help hold the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To release the parking brake, pull up on the lever, press the release button, and then push the lever all the way down.

  • Page 39: Drive Select Lever

    Drive select lever Fuel tank cap The drive select lever is used to shift you Remove the fuel tank cap by turning it vehicle into the low, high, neutral and counterclockwise. reverse positions. (Refer to pages 6-5—6-7 for the drive select lever operation.) 1.

  • Page 40: Front Seats

    rear of the seat into the seat holders and Front Seats push down on the seat at the front. To remove a seat, pull its seat lock lever WARNING upward, lift the front of the seat, and then POTENTIAL HAZARD slide the seat forward and up.

  • Page 41: Rear Seats

    Rear Seats Seat Belt For Front Seats This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle. 1. Rear seat To remove the rear seats, you need to pull it up from back, and then push it back.

  • Page 42: Seat Belt For Reat Seats

    To wear the seat belt properly, do the Seat Belt For Rear Seats following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying.
  • Page 43 3. Put the lap portion of the belt low on your WARNING hips. Push down on the buckle end of the POTENTIAL HAZARD belt as you pull up on the shoulder part Not wearing the seat belt. so the belt is snug across your hips. Wearing the seat belt improperly.

  • Page 44: Glove Compartment

    Glove compartment Cargo bed CAUTION: To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropria- te cushion material. 1. Cargo bed 2.
  • Page 45 Opening and closing the tailgate Lifting and lowering the cargo bed 1. Tailgate 2. Latch (×2) 1. Cargo bed release lever To open To lift Unhook the latches, and then lower the Push down the cargo bed release lever on tailgate.
  • Page 46 WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Pinch points. Overloading the cargo bed WHAT CAN HAPPEN WHAT CAN HAPPEN You or someone else could be pinched Could cause changes in vehicle handl- between the cargo bed and the frame ing which could lead to an accident. when the bed is being lowered.

  • Page 47: Front And Rear Shock Absorber Adjustment

    Front and rear shock absorber adjustment WARNING The spring preload can be adjusted to suit POTENTIAL HAZARD the operating conditions. Carrying a passenger in the cargo bed You can reduce preload for a softer ride, or WHAT CAN HAPPEN increase preload if frequent bottoming The passenger could fall, be thrown occurs out, or be struck by objects in the cargo...
  • Page 48 1. Spring preload adjusting ring 1. Special wrench 2. Position indicator NOTE: A special wrench can be obtained at a dealer to make this adjustment. Standard position: B A-Minimum(soft) E-Maximum(hard) 4-24...

  • Page 49: Trailer Hitch Bracket

    Trailer hitch bracket WARNING This vehicle is equipped with a 5 cm (2 in) POTENTIAL HAZARD receiver bracket for a standard trailer hitch. Improper shock absorber adjustment. Trailer towing equipment can be obtained at WHAT CAN HAPPEN a dealer. (See pages 6-11－6-13 for precaut- Uneven adjustment can cause poor ion information.) handling and loss of stability, which...

  • Page 50: Auxiliary Dc Jack

    Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running. 1.
  • Page 51 4. When the auxiliary DC jack is not being used, cover it with the cap. CAUTION: Do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine starting may become difficult.

  • Page 52: Pre-Operation Checks

    PRE-OPERATION CHECKS Before using this vehicle, check the following points: ITEM ROUTINE PAGE Check operation, free play, fluid level and fluid leakage. ● Brakes 5-2—5-3，8-26—8-30 Fill with DOT 4 brake fluid if necessary. ● Check for proper operation, condition and free play. ●...

  • Page 53: Front And Rear Brakes

    Front and rear brakes WARNING Brake pedal POTENTIAL HAZARD Check for correct brake pedal free play. If the Failure to inspect the vehicle before brake pedal free play is incorrect, have a operating. Failure to properly maintain dealer adjust it. (See pages 8-35－8-36.) the vehicle.
  • Page 54 Brake fluid leakage WARNING Check to see if any brake fluid is leaking out POTENTIAL HAZARD of the pipe joints or the brake fluid reservoir. Driving with improperly operating Apply the brakes firmly for one minute. If brakes. there is any leakage, have the vehicle WHAT CAN HAPPEN inspected by a dealer.

  • Page 55: Fuel

    Fuel Your engine has been designed to use Make sure there is sufficient gasoline in the regular unleaded gasoline with a pump tank. octane number ([R+M] /2) of 86 or higher, or research octane number of 91 or hither. If Recommended fuel: knocking or pinging occurs, use a different Unleaded gasoline only...

  • Page 56: Engine Oil

    Engine oil WARNING Make sure the engine oil is at the specified POTENTIAL HAZARD level. Add oil as necessary. (See pages 8-10 Improper care when refueling. —8-13 .) WHAT CAN HAPPEN Fuel can spill, which can cause a fire CAUTION: and severe injury.

  • Page 57: Coolant

    Coolant Check the coolant level in the coolant WARNING reservoir when the engine is cold. (The POTENTIAL HAZARD coolant level will vary with engine Removing the radiator cap when the temperature.) coolant level engine and radiator are still hot. satisfactory if it is between the minimum and maximum level marks on the coolant WHAT CAN HAPPEN reservoir.

  • Page 58: Final Gear Oil

    Final gear oil Throttle Pedal Make sure the final gear oil is at the specified Check to see that the accelerator pedal level. Add oil as necessary. (See pages 8-14 operates correctly. It must operate smoothly —8-15 for details.) and fully spring back to the idle position when released.
  • Page 59 Throttle Freeplay WARNING If the throttle pedal has excessive play due Failure to check or maintain proper to cable stretch or mis-adjustment, it will cause a delay in throttle response, especially operation of the throttle system can result at low engine speed. The throttle may also in an accident and lead to serious injury not open fully.

  • Page 60: Seat Belts

    Throttle Freeplay Ajustment Steering Wheel Inspection 1. Remove both seats. Remove the middle Check the steering wheel for specified cover of the engine, ( see PAGE 8-6 ) freeplay and smooth operation。 2. Loose the nut of throttle rope on the 1.

  • Page 61: Fittings And Fasteners

    securely into the buckle and release when dealer repair as necessary for proper the release button is pushed firmly. Wash off operation. any dirt or mud which could affect operation. Have a dealer repair as necessary for proper operation. Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride.

  • Page 62: Tires

    Tires 2. The tires should be set to the recommended pressure: WARNING Recommended tire pressure POTENTIAL HAZARD ● ● ● ● Operating this vehicle with improper Front 70kpa (0.7 kgf/cm ,10psi) tires, or with improper or uneven tire Rear 70kpa (0.7 kgf/cm ,10psi) pressure.

  • Page 63: How To Measure Tire Pressure

    3． ． ． ． Use no more than the following How to measure tire pressure Use the tire pressure gauge. pressures when seating the tire beads. NOTE: The tire pressure gauge is included as stan- Front 250kpa (2.5kgf/cm ,36psi) dard equipment. Make two measurements of Rear 250kpa (2.5kgf/cm ,36psi) the tire pressure and use the second reading.

  • Page 64: Tire Wear Limit

    Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. 1. Tire pressure gauge a. Tire wear limit 5-13...

  • Page 65: 6． Operation

    Starting The Engine In Low OPERATION Temperatures WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating vehicle without being Freezing control cables cold familiar with all controls. weather. WHAT CAN HAPPEN WHAT CAN HAPPEN Loss of control, which could cause an You could be unable to control the accident or injury.

  • Page 66: Starting The Engine

    indicator light does not come on, ask a Starting The Engine dealer to inspect the electric circuit. The engine can be started in any gear if CAUTION: ● the brake is applied. However, it is See the “Engine Break-In”section prior to recommended to shift into neutral ”N”...

  • Page 67: Warming Up

    Warming Up WARNING To get maximum engine life, always warm up POTENTIAL HAZARD the engine before driving. Never accelerate Engine idle speed exceeds the regulated hard with a cold engine! To see whether or speed. not the engine is warm, check if it responds WHAT CAN HAPPEN to the throttle normally .

  • Page 68: Drive Select Lever Operation And Driving In Reverse

    Drive Select Lever Operation And Driving In Reverse CAUTION: Before shifting, you must stop the UTV and return the throttle lever to the closed position, otherwise transmission damaged. 1. Drive select lever Shifting: Neutral to High and High to Low 3.
  • Page 69 NOTE: ● Please kick the brake pedal first, before place gearshifts lever to“reverse”position. ● In the brake pedal, there is a cadle which is connected to a position pin of gearshift assembly. Only when the brake pedal is kicked, the position pin will go back, and gearshifts can be removed to“reverse”position.

  • Page 70: Parking

    Parking 5. Press the accelerator peoal gradually a) When parking, stop the engine and shift and continue to watch to the rear while the drive select lever into the neutral backing. position. b) Push the brake pedal down, and pull the WARNING parking brake to top position to park the POTENTIAL HAZARD...

  • Page 71: Parking On A Slope

    Parking On a Slope WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines. If you must park on an incline, apply 1.
  • Page 72 NOTE: Vehicle Break-in Period Like many other vehicles, the parking brake The break-in period for your new UTV acts on the rear wheels. For the parking vehicle is the first 25 hours of operation, or brake to operate all four wheels, shift to 4WD the time it takes to use the first three tanks before stopping the engine.

  • Page 73: Engine Break-In

    in excessive engine heating must be avoided. three hours of use. Use of any engine oil not mentioned in However, momentary (2-3 seconds ● this manual will cause severe damage to maximum) full throttle operation under load the engine。 does not harm the engine. Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower...

  • Page 74: Accessories And Loading

    Rev the vehicle freely but do not use full and high speed operation during the break-in throttle at any time. period. After break-in: Accessories and loading The vehicle can now be operated normally. Accessories Brake System Break-in Accessories can affect the handing and Apply only moderate braking force for the control of your vehicle.
  • Page 75 Accessories should rigidly You must use common sense and good ● securely mounted . An accessory which judgment when carrying cargo or towing a can shift position or come off while you trailer. Keep the following points in mind: are operating could affect your ability to Never exceed the weight limits shown.
  • Page 76 and cargo):550kgf (1,212lbf) the trailer, if necessary, to reduce the ● Tongue weight (vertical weight on ● weight on hitch. If you are carrying cargo trailer hitch point):50kgf (110lbf) ● and towing a trailer, include the tongue Please distribute loaded weight of weight in the maximum vehicle load limit.
  • Page 77 exceed low range whenever you are WARNING carrying heavier loads or when towing a POTENTIAL HAZARD trailer. Overloading this vehicle or carrying or Allow more braking distance. A heavier ● towing cargo improperly. vehicle takes longer to stop. WHAT CAN HAPPEN Avoid making sharp turns unless at very ●...

  • Page 78: Driving Your Vehicle

    WARNING DRIVING YOUR VEHICLE POTENTIAL HAZARD GETTING TO KNOW YOUR VEHICLE Not wearing the seat belt. This off-highway utility vehicle will handle Wearing the seat belt improperly. and maneuver differently form an ordinary WHAT CAN HAPPEN passenger car or other vehicle. There is increased risk of being killed Before you begin to use your vehicle, be or seriously injured in an accident.
  • Page 79 The total weight of operator, passenger, WARNING accessories, cargo, trailer tongue weight, POTENTIAL HAZARD and the vehicle itself must not exceed 998Kg Carrying a passenger in the cargo bed. （2,200 lb） . （See “Loading” on page 6-11.） WHAT CAN HAPPEN Carrying a passenger and cargo can affect The passenger could fall or be struck by vehicle handling.
  • Page 80 The driver and passenger must always wear WARNING a seat belt and an approved motorcycle POTENTIAL HAZARD Overloading this vehicle or carrying or helmet. Also wear eye protection and towing cargo improperly. protective clothing, including over-the-ankle WHAT CAN HAPPEN boots, gloves, a long-sleeved shirt or jacket, Could cause changes...
  • Page 81 HOW TO AVOID THE HAZARD WARNING POTENTIAL HAZARD Always wear an approved motorcycle Operating this vehicle without wearing helmet that fits properly. You should an approved motorcycle helmet, eye also wear: protection, and protective clothing. eye protection WHAT CAN HAPPEN (goggles or face shield) Operating without gloves...

  • Page 82: Learning To Operate Your Vehicle

    LEARNING TO OPERATE YOUR VEHICLE Perform the Pre-Operation Checks on pages You should become familiar with the 5-1－5-11. Set the parking brake, shift to performance characteristics of the vehicle in neutral, and follow the instructions on page a large, flat area that is free of obstacles and 6-1 to start the engine.

  • Page 83: Turning Your Vehicle

    Position your hands on the steering wheel so 1CAUTION: that your thumbs and fingers do not wrap Do not shift from low to high or vice versa around wheel. This particularly without coming to a complete stop and important when driving in rough terrain. The waiting for the engine to return to normal idle front wheels will move right and left as they speed .

  • Page 84: Braking

    Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures 。 Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2.

  • Page 85: Going Uphill

    GOING UPHILL Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Use proper driving techniques to avoid overturns on hills and slopes. Drive straight up hills, and avoid crossing the side of a hill, which increases your chance of rollover.
  • Page 86 WARNING Before climbing the hill, first be sure you are POTENTIAL HAZARD operating in low range 4WD or, if necessary, Operating on excessively steep hills. with 4WD Diff. Lock. To climb a hill, you need WHAT CAN HAPPEN traction, momentum, and steady throttle. The vehicle can over turn more easily Travel fast enough to keep your momentum on extremely steep hills than on level...

  • Page 87: Going Downhill

    If you start to lose traction or momentum GOING DOWNHILL when climbing, and you decide you will be Check the terrain carefully before going unable to continue, use the brakes to come down a hill. When possible, choose a path to a stop.
  • Page 88 Before starting down hill, make sure the WARNING vehicle is in low-range 4WD. On most slopes, POTENTIAL HAZARD this will let you use engine braking to help Going down a hill improperly. you go downhill slowly. Go as slowly as WHAT CAN HAPPEN possible.

  • Page 89: Crossing Through Shallow Water

    WARNING CROSSING THROUGH SHALLOW WATER POTENTIAL HAZARD If you must cross shallow, slow moving water Operating this vehicle through deep or up to the depth of the vehicle’s floorboards, fast-flowing water. choose your path carefully to avoid sharp WHAT CAN HAPPEN drop-offs, large rocks, or slippery surfaces Loss of control, which could result in that could cause the vehicle to overturn.
  • Page 90 1CAUTION： ： ： ： If it’s impossible to take your vehicle to a dealer before starting it, follow the steps After riding your vehicle in water, be sure to outlined below. drain the trapped water by removing the 1. Move the vehicle to dry land. check hose at the bottom of the air filter case, 2.
  • Page 91 CVT cap and wash the parts before reassemble. 9. check the gearshift, release the water inside. Wash it if it is necessary. CAUTION： ： ： ： Make sure all motion parts coated with grease after wash and reassemble. 1．Air filter case check hose 1．V-belt cooling duct check hose 7-14...

  • Page 92: Riding Over Rough Terrain

    RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur.

  • Page 93: Riding In Brush Or Wooded Areas

    RIDING IN BRUSH OR WOODED AREAS When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident, or for brush that might enter the vehicle as you pass and strike the driver or passenger.

  • Page 94: Encountering Obstacles On The Trail

    ENCOUNTERING OBSTACLES ON THE WARNING TRAIL POTENTIAL HAZARD If you cannot go around an obstacle such as Improperly operating over obstacles. a fallen tree trunk or a ditch，stop the vehicle WHAT CAN HAPPEN where it is safe to do so．Set the parking Could cause loss of control or a brake and get out to inspect the area collision.

  • Page 95: Periodic Maintenance And Adjustment

    PERIODIC MAINTENANCE AND WARNING ADJUSTMENT POTENTIAL HAZARD Servicing an engine while it is running. Periodic inspection, adjustment WHAT CAN HAPPEN lubrication will keep your vehicle in the safest Moving parts can catch clothing or and most efficient condition possible. Safety parts of the body, causing injury.
  • Page 96 The service information included in this manual is intended to provide you, the owner, with necessary information completing your preventive maintenance and minor repairs. The tools provided in the Owner’s tool kit are sufficient for this purpose, except that a torque wrench is also necessary to properly tighten nuts and bolts.
  • Page 97 WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation...

  • Page 98: Periodic Maintenance Chart For The Emission Control System

    Periodic maintenance chart for the emission control system NOTE: ● For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● For vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.

  • Page 99: General Maintenance And Lubrication Chart

    General maintenance and lubrication chart INITIAL EVERY Month Whichever ITEM ROUTINE 1,200 2,400 2,400 4,800 Comes first (mi) (200) (750) (1,500) (1,500) (3,000) hours Check coolant leakage. ● ○ ○ ○ ○ ○ Cooling system Repair if necessary. ● Replace coolant every 24 months. ●...
  • Page 100 INITIAL EVERY Month Whichever ITEM ROUTINE 1,200 2,400 2,400 4,800 Comes first (mi) (200) (750) (1,500) (1,500) (3,000) hours ○ ○ ○ Stabilizer bushings* Check for cracks or damage. ● Check all chassis fittings and fasteners. ● ○ ○ ○ ○...

  • Page 101: Hood

    Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch(×2)
  • Page 102 To close CAUTION: Lower the hood slowly to its original position, Make sure that all cables and wires are and then hook the hood latches. in place when closing the hood. ① Secure projections on the underside of Do not drive the vehicle with the hood ②...

  • Page 103: Console

    Console To install 1. Place the console in its original position. To remove 1. Remove the seats. (See pages 4-16─ 2. Install the parking brake lever boot. 4-17 for seat removal and installation 3. Install the seats. procedures.) CAUTION: 2. Remove the parking brake lever boot. When installing the console, be sure not 3.

  • Page 104: Engine Oil And Oil Filter Cartridge

    Engine oil and oil filter cartridge NOTE: The engine oil level should be checked The engine oil should be between the before each operation. In addition, the oil minimum and maximum level marks. must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 105 NOTE: To change the engine oil (with or without Skip steps 4-6 if the oil filter cartridge is not oil filter cartridge replacement) being replaced. 1. Remove the console. (See page 8-9 for console removal installation 4. Remove the oil filter cartridge with an oil procedures.) filter wrench.
  • Page 106 5. Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: Make sure the O-ring is seated properly. 1. Oil filler cartridge 2. Torque wrench 7. Install the engine oil drain bolt, and then tighten it to the specified torque.
  • Page 107 9. Start the engine, and then let it idle for Recommended engine oil: several minutes while checking it for oil See page 10-2. leakage. If oil is leaking, immediately turn Oil quantity: the engine off and check for the cause. Without oil filter cartridge replacement: 10.

  • Page 108: Final Gear Oil

    Final gear oil 3. If the oil is below the brim of the filler hole, Checking the final gear oil level add sufficient oil of the recommended 1. Place the vehicle on a level surface. type to raise it to the correct level. 2.
  • Page 109 Changing the final gear oil 5. Add the recommended final gear oil up 1. Place the vehicle on a level surface. to the brim of the filler hole. 2. Place a container under the final gear Recommended oil: case to collect the used oil. SAE 80 API GL-4Hypoid gear oil 3.

  • Page 110: Differential Gear Oil

    Differential gear oil CAUTION: Checking the differential gear oil level Be sure no foreign material enters the 1. Place the vehicle on a level surface. differential gear case. 2. Remove the differential gear oil filler bolt 3. Install the differential gear oil filler bolt, and check the oil level.
  • Page 111 Recommended oil: SAE 80 API GL-5 Hypoid gear oil Oil quantity: 0.32 L (0.28 lmp qt, 0.34 US qt) CAUTION: Be sure no foreign material enters the differential gear case. 6. Install the differential gear oil filler bolt, and then tighten it to the specified 1.

  • Page 112: Coolant

    Coolant The coolant level should be checked before each ride. Checking the coolant level 1. Place the vehicle on a level surface. 2. Open the hood. (See pages 8-7－8-8 for hood opening and closing procedures.) 3. Check the coolant level in the coolant reservoir when the engine is cold as the coolant level...

  • Page 113: Axle Boots

    Axle boots CAUTION: Check the protective boots for holes or Mix anti freeze with distilled water only. tears. However, if distilled water is not available, If any damage is found, have them replaced soft water may be used for refilling. by a dealer.

  • Page 114: Spark Plug Inspection

    Spark plug inspection Removal 1. Lift the cargo bed up. (See pages 4-20 ─4-22 for cargo bed lifting and lowering procedures.) 2. Remove the spark plug cap. 1. Rear axle boot (×2 each side) 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown.
  • Page 115 Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around center electrode medium-to-light tan for a vehicle that is being ridden normally.
  • Page 116 3. Install the spark plug and tighten it to the Installation specified torque. 1. Measure the electrode gap with a wire thickness gauge and, if necessary, adjust Tightening torque: the gap to specification. Spark plug: Spark plug gap: 17.5 Nm(1.75 m·kgf, 12.7 ft·lbf) 0.8-0.9mm(0.031-0.035 in) NOTE: If a torque wrench is not available when you...
  • Page 117 Cleaning the engine air filter element NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. 1.
  • Page 118 3. Remove the air filter case cover by unho- oking the holders. 1. Air filter element 1. Holder (×4) 2. Air filter case cover 4. Remove the air filter element. 5. Remove the sponge material from its frame. 1. Air filter frame 2.
  • Page 119 9. Thoroughly apply foam air filter oil or 6. Wash the sponge material gently but other quality liquid foam air filter oil (not thoroughly in solvent. spray type) to the sponge material. WARNING NOTE: POTENTIAL HAZARD The sponge material should be wet but not Using low flash point solvents or dripping.
  • Page 120 13. Install the console. CAUTION: 14. Install the seats. Never operate the engine with the air filter element removed. This will allow unfiltered NOTE: air to enter, causing rapid engine wear and The air filter element should be cleaned possible engine damage.

  • Page 121: V-Belt Cooling Duct Check Hose

    V-belt case drain plug V-belt cooling duct check hose The V-belt case drain plug is located under The V-belt cooling duct check hose is the driver seat.(See pages 4-16 ─ 4-17 for located under the driver seat.(See pages seat removal and installation procedures.) 4-16 ─...

  • Page 122: Cleaning The Spark Arrester

    Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 1. V-belt case drain plug Bolt(×3) 2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe and inside of the tailpipe...
  • Page 123 housing. WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester. Hot exhaust system WHAT CAN HAPPEN Could injure the eyes. Could cause burns. Could cause carbon monoxide poisoning, possibly leading to death. 1. Tailpipe 2. Spark arrester Could start a fire. 4.

  • Page 124: Valve Clearance

    Valve clearance The correct valve clearance changes with use, resulting in improper fuel-air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional service technician. Front brake pad check 1.

  • Page 125: Rear Brake Pad Check

    Rear brake pad check Checking the brake fluid level Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear indicator...

  • Page 126: Brake Fluid Replacement

    The brake fluid reservoir is located under the Brake fluid may deteriorate painted hood. (See pages 8-7—8-8 for hood opening surfaces or plastic parts. Always clean and closing procedures.) up spilled fluid immediately. Observe these precautions: Have a dealer inspect the brake system When checking the fluid level, make sure if the brake fluid level goes down.

  • Page 127: Checking The Brake Pedal

    Checking the brake pedal WARNING Have a dealer check the brakes at the POTENTIAL HAZARD intervals specified periodic Operating with improperly serviced or adjusted brakes. maintenance and lubrication chart. There WHAT CAN HAPPEN should be no free play in the brake pedal. You could lose braking ability, which The brakes should operate smoothly and could lead to an accident.

  • Page 128: Parking Brake Lever Free Play Adjustment

    Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary. 1. Shift the drive select lever into low gear “L”. 2. Remove the seats. (See page 4-16— 4-17 for seat removal and installation procedures.) 3.

  • Page 129: Brake Light Switch Adjustment

    Brake light switch adjustment The brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. 1. Open the hood. (See pages 8-7—8-8 for hood opening and closing procedures.) 2.

  • Page 130: Cable Inspection And Lubrication

    Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables. WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged. Cables can also become frayed or kinked. Operation of controls 1. Brake light switch. 2. Adjusting nut could be restricted, which could cause 3.

  • Page 131: Brake Pedal And Accelerator Pedal Lubrication

    Rear knuckle upper and lower pivot Brake pedal and accelerator pedal lubrication lubrication Lubricate the knuckle upper and lower pivots Lubricate the pivoting parts. with a grease gun. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Recommended lubricant: Lithium-soap-based grease 8-37...

  • Page 132: Steering Shaft Lubrication

    Steering shaft lubrication Lubrication of Drive Shaft Bearing Block Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 1. Bearing block Lubricate the bearing block. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 8-38...

  • Page 133: Wheel Removal

    Wheel Removal Wheel installation Loosen the wheel nuts . 1. Install the wheel and the nuts. Elevate the vehicle and place a suitable NOTE: stand under the frame. The arrow mark on the tire must ● Remove the nuts from the wheel. point toward the rotating direction of the Remove the wheel.

  • Page 134: Battery

    Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult a dealer. CAUTION: Do not try to remove the sealing caps of the 1.
  • Page 135 WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases. HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or clothing. Always shield eyes when working near batteries.

  • Page 136: Battery Maintenance

    Battery maintenance 1. When the vehicle is not used for a month or longer, remove the battery and store it in a cool, dark place. Completely rechar- ge the battery before reinstallation. CAUTION: special battery charger (constant voltage/ampere or constant voltage) is 1.

  • Page 137: Fuse Replacement

    Fuse replacement CAUTION: The main fuse and the fuse box are located To prevent accidental short-circuiting, turn off under the hood. （ See pages 8-7-8-8 for hood the main switch when checking or replacing opening and closing procedures.） a fuse. If a fuse is blown, turn off the main switch and install a new fuse of the specified 3.
  • Page 138 Specified fuse: WARNING Main fuse: 30.0A POTENTIAL HAZARD Headlight fuse: 15.0A Using an improper fuse Ignition fuse: 10.0A WHAT CAN HAPPEN Auxiliary DC jack fuse: 10.0A An improper fuse can cause damage to Signaling system fuse: 10.0A the electrical system, which could lead Carburetor warmer fuse: 10.0A to a fire.

  • Page 139: Replacing A Headlight Bulb

    Replacing a headlight bulb 3. Remove the headlight bulb holder cover If a headlight bulb bums out, replace it as by pulling it off. follows. 1. Lift the hood up.（See pages 8-7-8-8 for hood opening and closing procedures.） 2. Remove the cover at the rear of the headlight by pulling it off.
  • Page 140 bulb touches something flammable. HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it. 6. Insert a new headlight bulb into the bulb holder by pushing it in. 1. Headlight bulb holder 5. Remove the defective bulb by pulling it out.
  • Page 141 7. Install the bulb holder by pushing it is and turning it clockwise. 8. Install the bulb holder cover and the cover at the rear of the headlight. CAUTION: Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly.

  • Page 142: Headlight Beam Adjustment

    Headlight beam adjustment Tail/brake light bulb replacement If a tail/brake light bulb burns out, replace it CAUTION: as follows: It is advisable to have a dealer make this 1. Remove panel A (if replacing the left adjustment. tail/brake bulb) or panel B (if replacing the right tail/brake bulb) by removing the To raise the beam, turn the adjusting screw 。...
  • Page 143 the bulb）by turning it counterclockwise. 1. Panel B 1. Tail/brake light bulb holder 3. Push the defective bulb in and turn it counterclockwise to remove it from the bulb holder. 4. Push a new bulb in and turn it clockwise to install in the bulb holder.

  • Page 144: Troubleshooting

    life and can lead to expensive repair bills. Tightening torque: Panel bolt: WARNING 6.5N·m（0.65 m·kgf，4.7 ft·lbf） POTENTIAL HAZARD Checking fuel system while Troubleshooting smoking or near an open flame. Although vehicles receive a rigid inspection before shipment from the factory, trouble WHAT CAN HAPPEN may occur during operation.

  • Page 145: Check And Solution To Common Problems In Vehicle

    Check and solution to Common Problems in Vehicle Here you can see some tables on the common problems which may come up when you are driving a UTV,which will help to solve these problems. To repair a UTV requires technical skills, if you cannot fix it up yourself , please contact your dealer.
  • Page 146 ： ： ： ： Table 2 Check and Solution of Common Problems in Brake System . Problems Solutions 1.Check if the handle of parking brake ruturn to its position. Brake system is locked 2.Check if the brake discs are deformed. 3.Check if the calipers' hydraulic cylinders get stuck, or the fixing parts of calipers are deformed.
  • Page 147 Problems Solutions 1.Check if left & right brake force' deviation of front brake is withi specified limit. 2.Check if the brake force of front brke go down, which Vehicle deflected cause the rear wheels are locked up before the front wheels when braked.
  • Page 148 Problems Solutions 2.Check if the differential lock control magneto plug in rear rear differential won't bridge reduction gear box are broken. work. 3.Check if the wire is broken. 1.Check if the sensor is broken. Meter display abnormal- 2.Check if the meter is broken. 3.Check if the surface of speed sensor is contamniated with iron dust.
  • Page 149 Problems Solutions 2.Check the main ball pins to find out if they are broken. 3.Check the lock screws of front wheels and axles to find out if they are loose or broken. Front wheels shake seri- 4.Check the inner splines of front wheel hubs and outer ously in running.
  • Page 150 Problems Solutions 1.Check if overloaded. 2.Check if the springs are two soft after after long time Shock absorbers beco- running. me soft and not comfort- table in running. 3.Check if the shock absorbers lose their damping force in their travel. 1.Check if the spline of intermediate driving shaft is broken.
  • Page 151 Table5: Check and Solution of Common Problems in Engine System Problems Solutions 1. Check the throttle cable for seizure 2. Check the adjustment knob of carburetor for damage or Idle speed can not be wear adjusted 3.Check the needle of carburetor to see if it can be placed to the bottom 1.Check the battery voltage for Within specified value 2.Check the rectifier output voltage for within specified...
  • Page 152 Problems Solutions 1.Check the cooling fin of radiator for blocked by soil or dirt 2.Check the speed sensor of radiator for damage and Check fan for failure Coolant boils 3.Check if antifreeze can meet the requirement stated in the owner manual. 4.Check the coolant loop for mixed with air 1.Check the battery ,which with low electricity may cause the motor failure...
  • Page 153 WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap.

  • Page 154: Cleaning And Storage

    1CAUTION: CLEANING AND STORAGE Excessive water pressure may cause water A.CLEANING seepage and deterioration of wheel bearings, Frequent, thorough cleaning of your vehicle brakes, transmission seals and electrical will not only enhance its appearance but will devices. Many expensive repair bills have improve its general performance and extend resulted from...
  • Page 155 6. Clean the seats with a vinyl upholstery WARNING cleaner to keep the cover pliable and POTENTIAL HAZARD glossy. Operation with brakes after 7. Automotive type wax may be applied to washing. all painted and chrome plated surfaces. WHAT CAN HAPPEN Avoid combination cleaner-waxes.

  • Page 156: Storage

    NOTE: B. STORAGE Use of fuel stabilizer and conditioner Long term storage （60 days or more） of your eliminates the need to drain the fuel system. vehicle will require some preventive Consult a dealer if the fuel system needs to procedures to guard against deterioration.
  • Page 157 8. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place(less than 0℃ (32° F) or more than 30 ℃ (86° F)). NOTE: Make any necessary repairs before storing the vehicle.
  • Page 158 SPEIFICATIONS Model 700UTV-5 Dimensions: Overall length 3,950 mm (155.5 in) Overall width 1,430 mm (56.3 in) Overall height 1,900 mm (74.8 in) Seat height 818 mm (32.2 in) Wheelbase 2,840mm (111.8 in) Ground clearance 280 mm (11.0 in) Minimum turning radius 5,000 mm (196.8 in) Basic weight: 688.0 kg (1,517 lb)
  • Page 159 Model 700UTV-5 Engine oil: Type API service SG type or higher, JASO standard MA Recommended engine oil classification CAUTION: In order to prevent clutch slippage（since the engine oil also lubricates the clutch） , do not mix any chemical additives. Do not use oils with a diesel specification of “CD”...
  • Page 160 Model 700UTV-5 Final gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.25L（0.22 lmp qt, 0.26 US qt） Differential gear case oil: Type SAE80 API GL-5 Hypoid gear oil Quantity: 0.32L（0.28 lmp qt, 0.34 US qt） Radiator capacity（including all routes）: 2.50L（2.20 lmp qt, 2.64 US qt）...
  • Page 161 Model 700UTV-5 Transmission: Primary reduction system V-belt Secondary reduction system Shaft drive Secondary reduction ratio 41/21×24/18×33/9（9.544） Transmission type V-belt automatic Operation Right hand operation Reverse gear 25/14（1.471） Sub transmission ratio 35/17（2.058） High 28/19（1.473） Chassis: Frame type Steel tube frame Caster angle 5.0°...
  • Page 162 Model 700UTV-5 Brakes: System Front and rear unified Type front Dual disc brake rear Single disc brake Operation Foot operation Suspension: Front suspension Double wishbone Rear suspension Double wishbone Shock absorber: Front shock absorber Coil spring/oil damper Rear shock absorber Coil spring/oil damper Wheel travel: Front wheel travel...
  • Page 163 Model 700UTV-5 Bulb voltage, wattage × quantity: Headlight 12V30.3W/30.0W × 2 Tail/brake light 12V5.0W/21.0W × 2 Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive/differential gear lock indicator On-Command differential gear lock indicator light High-range indicator light Low-range indicator light Specified fuses:...
  • Page 164 10-7...

  • Page 165: Faultcode Of Eleclronic Injection System

    Fault Code of Eleclronic Injection System DTC Description Related Calibration Number P0107 MAP Circuit Low Voltage or Open KsDGDM_MAP_ShortLow P0108 MAP Circuit High Voltage KsDGDM_MAP_ShortHigh P0112 IAT Circuit Low Voltage KsDGDM_IAT_ShortLow P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh Coolant/Oil Temperature Sensor Circuit P0117 KsDGDM_CoolantShortLow Low Voltage...
  • Page 166 P0031 O2S Heater Circuit High Voltage KsDGDM_O2_HeaterShortHigh P0032 O2S Heater Circuit Low Voltage KsDGDM_O2_HeaterShortLow P0201 Injector 1 Circuit Malfunction KsDGDM_INJ_CYL_A_Fault P0202 Injector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_Fault P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow P0232 FPR Coil Circuit High Voltage KsDGDM_FPP_CircuitShortHigh P0336 CKP Sensor Noisy Signal...
  • Page 167 P1694 Tachometer Circuit High Voltage KsDGDM_TAC_Circuit_High 1694 5780 P0137 O2S 2 Circuit Low Voltage KsDGDM_O2_2_ShortLow P0138 O2S 2 Circuit High Voltage KsDGDM_O2_2_ShortHigh P0038 O2S Heater 2 Circuit High Voltage KsDGDM_O2_HeaterShortHigh P0037 O2S Heater 2 Circuit Low Voltage KsDGDM_O2_HeaterShortLow P0500 VSS No Signal KsDGDM_VSS_NoSignal 1280 P0850...

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