Massimo T-BOSS 410 Owner's/Operator's Manual
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Massimo T-BOSS 410 Owner's/Operator's Manual

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WARNING：
Read this Manual,
and
any
Supplements
Carefully
Before
Operating
Vehicle.
Assembly
Operation
Maintenance
THIS VEHICLE IS
NOT
DESIGNED
FOR
USE
ON
RENTAL
TRACKS
OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR
MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE
INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS
WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER
PORTIONS OF THE VEHICLE.
OWNER'S/OPERATOR'S
（Independent Rear Suspension）
MANUAL
US 18.0
T-BOSS 410
2X4
4X4

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Questions and answers

LOUIS KATSIKARIS JR
March 23, 2025

what is the size of the cargo bed

0
1 comments:
Mr. Anderson
May 14, 2025

The size of the cargo bed for the Massimo 410 is not provided in the available information.

This answer is automatically generated

0
Wayne C Lee
March 2, 2025

What would cause my T-Boss to beep in H and die. Also shows R when putting gear in H.

0
1 comments:
Mr. Anderson
May 14, 2025

The issue is likely due to a misadjusted or faulty gear position switch or misaligned gear linkage. The vehicle beeps and dies in High (H) because the system may incorrectly detect the gear position, leading to a safety shutdown. It shows Reverse (R) when in High because the switch or linkage is not properly signaling the correct gear to the display system. Adjusting or inspecting the gear position switch and shift linkage should help resolve the problem.

This answer is automatically generated

0

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Summary of Contents for Massimo T-BOSS 410

  • Page 1 THIS VEHICLE IS DESIGNED RENTAL TRACKS OR RACING T-BOSS 410 （Independent Rear Suspension） BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
  • Page 2 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 1. INTRODUCTION Introduction Congratulations on the purchase of your Cargo Utility Vehicle (UTV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
  • Page 3 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 1. INTRODUCTION Important Safety Notice ●This vehicle is designed and manufactured for off-road use. ●Check the laws and regulations in force before choosing where to operate this vehicle. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.
  • Page 4 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 1. INTRODUCTION A UTV CAN BE HAZARDOUS TO OPERATE. A UTV handles differently from other vehicles including motorcycles, ATVs and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 5 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 1. INTRODUCTION safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.  Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Keep your feet on the floorboard. Never hold onto the enclosure except when using the handgrip inside the enclosure.
  • Page 6 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 1. INTRODUCTION Avoid crossing the side of a steep hill if possible.  Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual.

  • Page 7: Understanding Warnings

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY! Not a toy! READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
  • Page 8 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual care fully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.

  • Page 9: Safety Warning

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 3. SAFETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
  • Page 10 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 3. SAFETY WARNING 3- 2...
  • Page 11 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 3. SAFETY WARNING 3- 3...
  • Page 12 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 3. SAFETY WARNING 3- 4...
  • Page 13 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 3. SAFETY WARNING 3- 5...
  • Page 14 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 3. SAFETY WARNING 3- 6...
  • Page 15 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your UTV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.

  • Page 16: Daily Pre-Ride Inspection

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 4. DAILY PRE-RIDE INSPECTION Have an authorized dealer repair as necessary for proper operation. 5, Headlight / Taillight / Brake light— check operation of all indicator lights and switches. 6, Engine stop switch— check for proper function. 7, Wheels—...

  • Page 17: Operation Warnings

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.
  • Page 18 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD When transporting the vehicle in another vehicle, be sure it is kept in an upright position. Otherwise, fuel may leak out of the carburetor or fuel tank. WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries.
  • Page 19 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal. WHAT CAN HAPPEN The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. This could cause an accident.
  • Page 20 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Try to stop the tipping vehicle with your arm or leg. WHAT CAN HAPPEN You could be severely injured. You could suffer a crushed hand, arm, leg, or foot, HOW TO AVOID THE HAZARD You must keep your arms and legs inside the vehicle until it has stopped moving.
  • Page 21 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed. Cargo should be properly distributed and securely attached.
  • Page 22 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Driving with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not operate the vehicle if you find any problem with the brakes.
  • Page 23 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS pressure to escape before completely removing the cap. WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully.
  • Page 24 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body, causing injury. Electrical components can cause shocks or can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
  • Page 25 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the sponge material.
  • Page 26 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ● Make sure the brakes operate smoothly and that the brake pedal position is correct.
  • Page 27 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases.
  • Page 28 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable.
  • Page 29 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating/ riding this UTV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating/ riding without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating/ riding without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
  • Page 30 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the UTV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions;...
  • Page 31 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Removing hands from steering wheel or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the UTV or could cause you to lose your balance and fall off the UTV. HOW TO AVOID THE HAZARD Always keep both hands on the steering wheel and both feet on the footrests of your UTV during operation.
  • Page 32 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
  • Page 33 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN UTV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual.
  • Page 34 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause UTV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
  • Page 35 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in UTV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 36 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS described in the Owner’s Manual. WARNING POTENTIAL HAZARD Skidding or sliding, WHAT CAN HAPPEN You may lose control of the UTV. You may also regain traction unexpectedly, which may cause the UTV to overturn. HOW TO AVOID THE HAZARD On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance or skidding or sliding out of control.
  • Page 37 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse, WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in severe injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind you.
  • Page 38 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident.
  • Page 39 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgment and physical skills.
  • Page 40 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 6. V.I.N., ENGINE SERIAL NUMBER AND KEY Record these numbers from your UTV in the spaces provided. 1. Frame VIN (found on the front of the frame tube) 2. Engine Serial Number (Left side of engine crankcase) 6- 1...
  • Page 41 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 6. V.I.N., ENGINE SERIAL NUMBER AND KEY Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key. Record Key Number The vehicle frame and engine serial numbers are important for model identification when registering your vehicle, obtaining insurance or...

  • Page 42: Control And Parts Functions

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS ELECTRICAL SWITCHES Switch On Panel 1, Main Switch 2, Turn signal lamp swich 3, Light switch 4, Hi/ Lo Beam Switch 5, Accessory Socket 6, Switch “2WD”/“4WD” and front differentia lock 7,Tractor Switch 8,Override switch 9, Horn Switch...
  • Page 43 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS WARNING Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. 4、Hi/ Lo Beam Switch 5、Accessory Socket The accessory socket (1) is attached to the left side of the front cover.
  • Page 44 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS reverse. The buzzer will beep if the procedure which list above is not done in 1 minute. Re-shift to stop the buzzer. CAUTION Do not switch on 4WD if the rear wheels are spining. This may cause severe machine damage.
  • Page 45 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS 1、Neutral indicator light 10、Engine rpm meter 2、High beam indicator light 11、The odometer 3、safety belt light 12、 Engine working hour counter 4 、Reverse indicator light 13、Gear position indicator 5、EFI 14、2WD/4WD indicator 6、Speedometer A hour / distance selector 7、Coolant temperature meter B km/ mile selector...

  • Page 46: Brake Pedal

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. This could cause an accident. HOW TO AVOID THE HAZARD Check the operation of the accelerator pedal before you start the engine.
  • Page 47 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS V-belt. 1. Release button Parking brake lever AUTOMATIC TRANSMISSION GEAR SELECTOR OPERATION The transmission gear selector is located at the right side of the driver’s seat. The transmission selector lever has four positions: high forward;...

  • Page 48: Fuel Tank Cap

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS FUEL TANK CAP 1.Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. SEATS 1. seat To remove a seat, lift the front of the seat, and then slide the seat up and forward.

  • Page 49: Seat Belts

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS SEAT BELTS 1.Seat belt (×2) 2.Latch plate (×2) 3.Buckle (×2) This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle.
  • Page 50 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS To Wear The Seat Belt Properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying.

  • Page 51: Cargo Bed

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS CARGO BED 1.Cargo bed 2.Tailgate 3.Cargo hook (×4) Opening And Closing The Tailgate 1.Tailgate 2.Latch (×2) To open Unhook the latches, and then lower the tailgate. To close Place the tailgate in the original position, and then hook the latches. 7- 10...
  • Page 52 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS Lifting And Lowering The Cargo Bed 1.Cargo bed release lever To lift Push down the cargo bed release lever on the left or right side of the vehicle, and then slowly lift up the cargo bed until it stops. To lower Lower the cargo bed slowly to its original position and be sure that it is locked into place.

  • Page 53: Trailer Hitch Bracket

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS Load Limit Maximum load limit: 150 kg (331 lb) WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed.
  • Page 54 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS HOOD To Open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1.latch (×2) To Close Lower the hood slowly to its original position, and then hook the hood latches, and be sure that they are locked into place..

  • Page 55: Engine Cooling System

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS ENGINE COOLING SYSTEM Coolant Level The recovery bottle, located the left of the frame, must be maintained between the minimum and levels indicated on the recovery bottle. The engine coolant level is controlled or maintained by the recovery system.
  • Page 56 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS NOTE: Use of a non-standard pressure cap will not allow the recovery system to function properly. If the cap should need replacement contact your dealer for the correct replacement part. To insure that the coolant maintains its ability to protect the engine, it is recommended that the system be completely drain every two years and a fresh mixture of antifreeze and water be added.
  • Page 57 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 7. CONTROL AND PARTS FUNCTIONS CAUTION Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system. Use 90 octane or higher gasoline.

  • Page 58: Starting The Engine

    OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. WARNING POTENTIAL HAZARD Freezing control cables in cold weather.
  • Page 59 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 8. STARTING THE ENGINE should be as short as possible to preserve battery energy. Do not crank the engine more than 5 seconds on each attempt. Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead.
  • Page 60 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 8. STARTING THE ENGINE 7. After the engine starts, disconnect the negative lead of the jumper cable from the vehicle and charged battery, and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the vehicle.

  • Page 61: Vehicle Break-In Period

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 9. VEHICLE BREAK-IN PERIOD The break-in period for your new UTV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine.

  • Page 62: Safe Riding Gear

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 10. RIDING GEAR SAFE RIDING GEAR Always wear clothing suite to the type of riding you are doing. UTV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury. 1.
  • Page 63 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 10. RIDING GEAR WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.

  • Page 64: Carrying Loads

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 11. CARRYING LOADS CARRYING LOADS Cargo or a trailer can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: ...
  • Page 65 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 11. CARRYING LOADS cannot move around. A shifting load can cause an accident.  Make sure the load does not interfere with controls or your ability to see where you are going.  Drive more slowly than you would without a load. The more weight you carry, the slower you should go.
  • Page 66 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 11. CARRYING LOADS WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached.

  • Page 67: Driving Your Vehicle

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner’s Manual completely and understand the operation of the controls.

  • Page 68: Learning To Operate Your Vehicle

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the performance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice control of the accelerator pedal, brakes, steering, and drive select lever.

  • Page 69: Going Uphill

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE BRAKING Braking ability is affected by the type of terrain. In most cases, gradually application of the brakes is more effective than abrupt braking, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces.

  • Page 70: Going Downhill

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE HOW TO AVOID THE HAZARD Never operate your vehicle on hills too steep for it or your abilities. Never operate vehicles on hills steeper than 15％. Do not drive across the face of a hill. Go straight up the hill. Practice on smaller hills before attempting large hills.
  • Page 71 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE choose a path that lets you drive your vehicle straight downhill. Avoid sharp angles that could allow the vehicle to pitch or roll over. Carefully choose your path and drive no faster than you will be able to react to obstacles that may appear.
  • Page 72 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE Before starting down hill, make sure the vehicle is in low-range 4WD ( 4WD modle). Go as slowly as possible. If you are starting to go too fast, apply the brakes gently. Avoid sudden application of the brakes, which could cause the vehicle to start sliding.

  • Page 73: Crossing Through Shallow Water

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE CROSSING THROUGH SHALLOW WATER If you must cross shallow, slow moving water up to 200mm (8 in) depth, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Never operate through water deeper than 200mm (8 in) or fast flowing water.
  • Page 74 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur.
  • Page 75 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE maintain your momentum but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around, if the ground is flat and you have the room, or back up until you find a less difficult path.
  • Page 76 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 12. DRIVING YOUR VEHICLE WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines. If you must park on an incline, apply the parking brake, and block the front and rear wheels with rocks or other objects.

  • Page 77: Cvt System

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 13. CVT SYSTEM WARNING The CVT system rotates at high speeds. Creating large amounts of force on clutch components. Do not modify any components of the CVT system. Any modification will damage the system; cause the system to be out of balance, The CVT housing must be securely in place during operation, Failure to comply with this warning can result in severe injury or death.
  • Page 78 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 13. CVT SYSTEM WHEN TO USE LOW RANGE The following lists provide a guideline for when to use low range rather than high. Low Range  Basic operation at speeds less than 7 MPH (11km/h)  Heavy pulling ...
  • Page 79 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 14. BATTERY WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 80 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 14. BATTERY Battery Installation and Connections WARNING To avoid the possibility of explosion, always connect battery cables in the order specified. Red (positive) cable first; black (negative) cable last. An exploding battery can cause serious injury or death. WARNING Battery terminals and connections should be kept free of corrosion.
  • Page 81 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 14. BATTERY CAUTION Your UTV is equipped with a 14Ah Battery. This may no be sufficient to provide power for optional equipment. When installing optional equipment please upgrade your battery as necessary. See your dealer for the proper battery. 14-3...

  • Page 82: Exhaust System

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of UTV.  Do not touch exhaust system components. Serious burns can result.  Be especially careful when traveling through tall grass. The potential for fire exists Catalyst There is catalyst inside the muffler on all Europe models and some U.S.
  • Page 83 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 15. EXHAUST SYSTEM WARNING The engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm. 15-2...

  • Page 84: Periodic Maintenance Schedule

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer.  More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
  • Page 85 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Item Hours When Remarks  Brake System Pre-ride Pre-ride Pre-ride inspection item –adjust, Accelerator pedal Pre-ride Pre-ride Inspect lubricate, replace if necessary; pre-ride inspection item Fuel System Pre-ride Pre-ride Check for leaks at tank cap, lines, fuel valve, filter.
  • Page 86 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Engine Cylinder Head 25 hrs 3 months Inspect (re-torque required at Cylinder Base first service only) Fasteners General Lubrication 50 hrs 3 months Lubricate all fittings,  pivots, cables, etc. Engine 30 hrs 3 months Check Level Daily; Break in ...

  • Page 87: Lubrication Recommendations

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE  Rear Suspension 50 hrs 6 months Inspect, tighten fasteners Spark Plug 100 hrs Inspect-replace if  months necessary Ignition Timing 100 hrs Inspect and adjust as months needed Fuel System 50 hrs 6 months Check for leaks at tank cap, lines, fuel valve, filter.
  • Page 88 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE 2.Brake Fluid DOT 3 Only Maintain level As require; Between fill lines. See change “7.CONTROL” every two years or 200 hours 3.Transmission Oil Add to proper Change annually GL-4 85W/90 level on dipstick or at 100 hours See “16.MAI- 4.Rear Gear case...
  • Page 89 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE and sliding parts or 50 hours  7.Tie rods Grease Grease Semi-annually  8.Shift Grease Locate fittings Semi-annually Linkages and Grease  9.Front Wheel Inspect Inspect and replace Semi-annually bearings bearings if necessary  10.Ball joints Grease Inspect, Locate fittings...
  • Page 90 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE 16- 7...
  • Page 91 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE PERIODIC MAINTENANCE RECORD Use the following chart to record periodic maintenance work： Maintenance Servicing Servicing Dealer Remarks Interval Date Performed Person First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs 16- 8...

  • Page 92: Axle Boots

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. WHEEL NUT TORQUE SPECIFICATIONS Bolt Size Specification Front M12X1.25 69Ft.Lbs 95N.m Rear M12X1.25 69Ft.Lbs 95N.m NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer.

  • Page 93: Air Filter Service

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE The rear shock absorber spring is adjusted by rotating the adjuster in the direction required to increase or decrease spring tension. Rear Spring Adjustment AIR FILTER SERVICE 1. Lift the cargo bed. (See 7. CONTROL AND PARTS FUNCTIONS in this manual for bed lifting and lowering.)

  • Page 94: Camber And Caster

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE The steering assembly of the machine should be checked periodically for loose nuts and bolts, worn tie rod ends, worn boots, and damage. Checking routing of all cables, hoses, and wiring to be sure the steering mechanism is not restricted or limited.
  • Page 95 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE The recommended toe alignment is 1/8”to 1/4”(3to6mm) toe out. 1. Set the steering wheel in a straight ahead position and hold them in this position. 2. Measure A and B,A minus B should be 1/16” to 1/8” (1.5 to 3mm). 3.
  • Page 96 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 97 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Rear Brake  The rear brake is a hydraulic disc type brake which is activated by the same pedal which activates the front brake system is self adjusting and requires no maintenance other than periodic checks of the pads for wear ...

  • Page 98: Parking Brake

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Brake light Switch Adjustment The brake lights switch, which is activated by the parking pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake lights switch as follows. 1.
  • Page 99 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Adjusting To adjust (set up) the mechanical parking brake, use the following procedure Note: The adjusting on the caliper is for the wear out of the pads. 1. With the engine off, loosen the adjustor on the lever. 2.
  • Page 100 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Parking Brake Indicator (light) Switch Adjustment The parking indicator switch, which is activated by the parking lever, is properly adjusted when the indicator light comes on just before braking takes effect. If necessary, adjust the parking indicator switch as follows.

  • Page 101: Spark Plugs

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE SPARK PLUGS Inspect:  Insulator ① Abnormal color: Replace. Normal color is a medium- To-light tan color.  Electrode ② Wear/damage: Replace. Clean:  Spark plug (with spark plug cleaner or wire Standard spark plug brush) DR8EA(NGK) Measure:...
  • Page 102 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE higher. Be sure not to use oils labeled "ENERGY CONSERVING II" or higher. Engine oil also lubricates the clutch and additives could cause clutch slippage. The recommended oil change interval is 30 hours, or every 3 mouths, whichever comes first.
  • Page 103 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Engine Oil Replacement 1. Place vehicle on a level surface; 2. Run engine two or three minutes until warm, Stop engine; 3. Clean area around drain plug; 5. Place a drain pan beneath engine crankcase. 6.
  • Page 104 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Transmission Lubrication CAUTION Be sure no foreign material enters the transmission case. level stick transmission is located on the left side of the machine. transmission lubricant level should be checked monthly or 20 hours, whichever comes first.
  • Page 105 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE CAUTION Be sure no foreign material enters the gear case. With the ATV on a level surface, remove fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.
  • Page 106 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE the top of the fill hole). 4. Reinstall the fill plug. Tight securely (14.8 ft. lbs/20N.m). 5. Check for leaks. Front Gear case Lubrication CAUTION Be sure no foreign material enters the gear case. With the ATV on a level surface, remove fill plug and visually inspect the lubricant level through the fill hole.

  • Page 107: Wheels And Tires

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE 2. Clean and reinstall the drain plug with a new sealing washer and tighten securely (14.8 ft. lbs/20N.m). 3. Remove the fill plug and add 11 ounces (330ml) of SAE GL-4 85W/90 Weight Gear Lubricant and inspect oil level. Oil level should be kept even with the center of the drill point (approximately below the top of the fill hole).
  • Page 108 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Wheel Removal Procedure 1. Stop the engine, place the transmission in gear and lock the parking brake. 2. Loosen the wheel nuts slightly. 3. Elevate the side of the vehicle by placing a suitable stand under the footrest frame.
  • Page 109 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE CAUTION Do not service while headlight is hot. Serious burns may result. Do not touch a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot which will shorten the life of the lamp.

  • Page 110: Storage Tips

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Waxing Your UTV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. CAUTION Certain products, including insect repellants and chemicals, will damage plastic surfaces.
  • Page 111 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 16. MAINTENANCE Whenever the UTV is to be transported the following measures should be taken. 1. Turn off the engine and remove the key. 2. Be certain the fuel cap, oil cap, and seat are installed correctly. 3.

  • Page 112: Troubleshooting

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING ISSUES OF IMPROPER OPERATION DRIVEN CLUTCH (CVT) BURNING Possible Causes Solutions Loading the CUV into a Shift transmission to Low Range during pickup or tall trailer when in loading of the CUV to prevent belt burning high range.
  • Page 113 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING LOW BATTERY Possible Cause Solutions See”8.STARTING THE ENGINE” Starting a faulty engine for long time And check the fuel/ air/ ignition/ compression system Let the main switch (key) When stopping the engine, turn off on while parking the CUV the main switch (key) off at once WARNING...
  • Page 114 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING STARTING FAILURE/ HARD STARTING FUEL SYSTEM Fuel tank Auto choke Empty Starter plunger Clogged fuel tank breather hole malfunction Fuel pump is clogged Deteriorated fuel or fuel containing Wax malfunction water or foreign material the fuel pressure not correct Throttle body The connect not good...

  • Page 115: Poor Idle Speed Performance

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING Worn piston Broken valve spring Worn fatigued or broken piston ring Seized valve Seized piston ring Seized or damaged piston IGNTION SYSTEM Battery Ignition system Improperly charged battery Faulty ignitor unit Faulty battery Faulty pick up coil Broken magneto Fuse Burnt out, improper connection...

  • Page 116: Poor Medium-And-High-Speed Performance

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING Faulty pick up coil Faulty ignition coil Valve system Improperly adjusted Auto choke Faulty starter plunger valve clearance Improper wax operation POOR MEDIUM AND HIGH SPEED PERFORMANCE Air cleaner the fuel pressure not correct Clogged air cleaner ...
  • Page 117 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING Improperly adjusted fuel level valve and valve seat Faulty valve timing setting Clutch Refer to “CLUTCH SLIPPING /DRAGGING” section Engine oil Improper oil level(low or over Oil level) Ignition system Faulty spark plug Faulty high tension cord Faulty ignitor unit Faulty pick up coil Faulty ignition coil...
  • Page 118 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING Improperly adjusted valve timing Improperly adjusted valve clearance Engine oil Incorrect engine oil level Improper engine oil quality (High viscosity) Low engine oil quality Brakes Dragging brake Cooling system Inoperative fan motor Faulty thermostat Faulty thermo switch Incorrect coolant level (low coolant level) Faulty radiator (Clogged, damage)

  • Page 119: Poorstarting Performance

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 17. TROUBLESHOOTING CLUTCH SLIPPING CVT SYSTEM Clutch weight spring Uncorrect Primaty Clutch Position Worn/loose Uncorrect engine mount Clutch shoe (see 13. CVT system) Worn/ damaged Primary sliding sheave Seized POORSTARTING FAULTY BRAKE PERFORMANCE POOR BRAKING EFFECT Worn front hub bearing V-belt Slipping/oily V-belt...
  • Page 120 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 18. TOOL 18-1...

  • Page 121: Specification

    T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 19. SPECIFICATION Dimensions & Capacities L X W X H 2733x1460x1890mm(108x 57x 74 in) Seat height 850 mm (33.5 in) Wheel Base 1805 mm(71 in) Outer: 4500 mm(177 in) Turn Radius Inner: 3000 mm(118 in) Ground Clearance 260 mm(10.2 in) Fuel capacity 26 L(6.87 US gal)
  • Page 122 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 19. SPECIFICATION Operation Foot Parking Brake Mechanical Disc Suspension Front MacPherson Strut Rear Independent suspension shock absorber Coil spring/oil damper Engine Engine Type LH180MQ-3A 4Stroke, Single Cylinder, SOHC Bore x Stroke 80mmx70mm Displacement 352cc Starter System Electric Starter Engine Cooling Liquid-Cooled...
  • Page 123 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 19. SPECIFICATION ECU 2 Backup Fuse (1) Backup Fuse (2) Backup Fuse (3) 15 A 19-3...
  • Page 124 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18.0 20. WIRNING DIAGRAM 20-1...
  • Page 125 OWNER’S/OPERATOR’S MANUAL 18.0 T-Boss410 使用维修说明书（用户手册） 美标 英文 版本 18.0...

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