Assembly - Rotax 2005 717 RFI Engine Shop Manual

Section 02 717 ENGINE
Subsection 02 (MAGNETO SYSTEM)

ASSEMBLY

Generating Coil
Strip end of old wire then crimp and solder on new
coil.
Apply Loctite 243 (blue) (P/N 293 800 060) to
screws no. 13 and install the new coil no. 12 on
armature plate.
Use the magneto coil centering tool (P/N 420 876
922) and install so that it fits around armature plate
before tightening screws.
F00D0AA
1. Magneto coil centering tool
CAUTION: Before reinstalling the magneto, re-
move the loose epoxy from harness.
Battery Charging Coil
Position new coil no. 14, crimp and solder all
wires.
Prior to assembly, apply Loctite 243 (blue)
(P/N 293 800 060).
Use the magneto coil centering tool (P/N 420 876
922) and install it so that it fits around armature
plate before tightening screws no. 15.
22
F00D0AA
1. Magneto coil centering tool
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Magneto Flywheel and Ring Gear
Apply Loctite 648 (green) (P/N 413 711 400) to
magneto flywheel mating surface. Lay ring gear
on a steel plate, then heat with a propane torch in
order to install it on magneto flywheel.
Pay particular attention to position ring gear teeth
chamfer side as per following illustration.
F01D3BA
1. Teeth chamfer
NOTE: Ensure that ring gear contacts magneto
flywheel flange.
Whenever replacing either ring gear or magneto
flywheel, anticorrosion spray (P/N 219 700 304)
must be applied to prevent possible corrosion.
CAUTION: Always assemble magneto flywheel
and ring gear prior to apply anticorrosion
spray. If not done correctly, ring gear won't
contact magneto flywheel flange.
To apply anticorrosion spray proceed as follows:
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