Hisense AMS-07UR4SNZA3 Service Manual

Hisense AMS-07UR4SNZA3 Service Manual

Multi-split type air conditoner

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MULTI-SPLIT TYPE AIR CONDITONER

SERVICE MANUAL

INDOOR UNIT:

AMS-07UR4SNZA3
AMS-09UR4SNZA3
AMS-12UR4SNZA3
AMS-18UR4SPZA3
AMD-09UX4SJC
AMD-12UX4SJC
AMD-18UX4SJC

OUTDOOR UNIT:

AMW2-16U4SGC
AMW2-20U4SNC
AMW3-24U4SKC
AMW4-28U4SKC
Hisense Corporation
V: 3.0

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Summary of Contents for Hisense AMS-07UR4SNZA3

  • Page 1: Service Manual

    MULTI-SPLIT TYPE AIR CONDITONER SERVICE MANUAL V: 3.0 ● INDOOR UNIT: AMS-07UR4SNZA3 AMS-09UR4SNZA3 AMS-12UR4SNZA3 AMS-18UR4SPZA3 AMD-09UX4SJC AMD-12UX4SJC AMD-18UX4SJC ● OUTDOOR UNIT: AMW2-16U4SGC AMW2-20U4SNC AMW3-24U4SKC AMW4-28U4SKC Hisense Corporation...
  • Page 2: Table Of Contents

    Table of contents Page 1.OPERATING RANGE 2.SPECIFICATION 2-1 Unit specifications 2-2 Major component specifications 2-3 Other component specifications 3.OUTLINES AND DIMENSIONS 3-1 INDOOR 3-2 OUTDOOR 4.REFRIGERANT FLOW DIAGRAM 4-1 Refrigerant flow diagram 4-2 Evacuation procedures 4-3 Evacuation direction 5.ELECTRICAL DATA 5-1 Electric wiring diagrams 5-2 Electric control 5-3 Sensor parameter...
  • Page 3: Operating Range

    Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp 43 ℃ D.B./26℃ W.B. COOLING Maximum 32℃ D.B./23℃ W.B. 21 ℃ D.B./15℃ W.B. Minimum 21℃ D.B./15℃ W.B. 27℃ D.B./18℃ W.B. 24℃ D.B./18℃ W.B. HEATING Maximum Minimum 20℃ D.B/≤15℃ W.B -7℃ D.B./-8℃ W.B.
  • Page 4: Specification

    2-1. Unit specifications 2-1-1.OUTDOOR UNIT Model AMW4-28U4SKC AMW3-24U4SKC AMW2-20U4SNC AMW2-16U4SGC Function Cooling Heating Cooling Heating Cooling Heating Cooling Heating Power supply a.c 220V~240V/50Hz Capacity l /h Dehumidification ---- ---- ---- ---- ---- ---- ---- ---- Capacity Air flow ---- ---- ---- ---- ----...
  • Page 5 2-1-2.INDOOR UNIT AMS-07UR4SNZA3 Model AMS-12UR4SNZA3 AMS-18R4SPZA3 AMS-09UR4SNZA3 Function Cooling Heating Cooling Heating Cooling Heating Power supply a.c 220V~240V/50Hz Capacity Dehumidification l /h ---- ---- ---- Capacity Air flow m3/h Running current 0.18 0.18 0.18 0.18 0.18 Rated input Electrical data...
  • Page 6 Model AMD-09UX4SJC AMD-12UX4SJC AMD-18UX4SJC Function Cooling Heating Cooling Heating Cooling Heating Power supply a.c 220V~240V/50Hz Capacity Dehumidification l /h ---- ---- ---- Capacity Air flow m3/h Running current Rated input Electrical data Auxiliary heater ---- Power factor ---- Starting current ---- SEER/HSPF ----...
  • Page 7: Major Component Specifications

    2-2. Major component specifications 2-2-1.INDOOR FAN MOTOR ELECTRIC PARAMETER AMS-07UR4SNZA3 PERFORMANCE AMS-12UR4SNZA3 AMS-18R4SPZA3 AMS-09UR4SNZA3 Motor model YYW16-4-532 YYW28-4-2085B Rated power source 220V 50Hz 220V 50Hz Phases/Poles Rated load output(W) Rated speed(r/min) 1250 Ambient -5℃~+43℃. -5℃~+43℃ temperature(℃) ELECTRIC PARAMETER PERFORMANCE AMD-09UX4SJC...
  • Page 8: Other Component Specifications

    Motor Motor type DC brushless motor DC brushless motor Starting type DC Inverter DC Inverter 0.59/0.59/0.59Ω(at 75℃) 0.95/0.95/0.95Ω(at 20℃) Winding resistance U-V/V-W/W-U U-V/V-W/W-U Number of cylinder α68HES-H or equivalent Oil type ESTER OIL VG74 Oil charge (cc) Ambient temperature(℃) -5℃~+43℃. -5℃~+43℃...
  • Page 9 2-3-4. STEPPER MOTOR ELECTRIC PARAMETER AMS-07UR4SNZA3 PERFORMANCE AMS-12UR4SNZA3 AMS-18UR4SPZA3 AMS-09UR4SNZA3 Stepper Motor model 24BYJ48-CP 24BYJ48-B1 Voltage(DC) Number of phase Drive mode 1-2phase excitation unipolar drive 1-2phase excitation unipolar drive Resistance per phase 300Ω±7% 300Ω±7% Temperature -10℃~+40℃ -10℃~+40℃ range(℃) 2-3-5. OVERLOAD PROTECTION...
  • Page 10: Outlines And Dimensions

    3-1. INDOOR (MODEL: AMS-07UR4SNZA3、 AMS-09UR4SNZA3、 AMS-12UR4SNZA3) 190mm 750mm 65mm 94mm 631mm 23mm 50mm 50mm...
  • Page 11 3-2. INDOOR(MODEL: AMS-18UR4SPZA3) 50mm 50mm...
  • Page 12 3-3. INDOOR(MODEL: AMD-09UX4SJC/AMD-12UX4SJC/AMD-18UX4SJC) 168.4...
  • Page 13 3-3.OUTDOOR(MODEL: AMW2-16U4SGC)...
  • Page 14: Outdoor

    3-4.OUTDOOR(MODEL: AMW2-20U4SNC)...
  • Page 15 3-5.OUTDOOR(MODEL: AMW3-24U4SKC、AMW4-28U4SKC)...
  • Page 16: Refrigerant Flow Diagram

    Refrigerant flow diagram : 4-1. MODEL:AMW3-24U4SKC、AMW4-28U4SKC A 机 B 机 C 机 D 机 D 机 C 机 B 机 Filter A 机 Remark: The part is only for AMW4-28U4SKC COOLING CYCLE HEATING CYCLE...
  • Page 17 MODEL:AMW2-20U4SNC AMW2-16U4SGC 4-way valve A 机 B 机 B 机 Filter EEV B A 机 Filter EEV A...
  • Page 18: Evacuation Procedures

    4-2. Evacuation procedures: EVACUATION PROCEDURES Connect the refrigerant pipes (both the liquid and gas pipes) between the indoor and the outdoor units. Remove service port cap of the stop valve A and connect gage manifold valve and vacuum pump to it. Run the vacuum pump for more than 15 minutes and at this time confirm that the pressure gage indicates -0.1Mpa(-76 cmHg).
  • Page 19: Evacuation Direction

    4-3. Evacuation direction: MAX. Refrigerant pipe length and height difference: AMW3-24U4SKC AMW2-20U4SNC Modle AMW4-28U4SKC AMW2-16U4SGC Pipe length per. Indoor unit(a/b/c/d) Total pipe length for multi-system (a+b+c+d) Height difference (I.D ~ O.D) Height difference (I.D ~ I.D) 7.5m 7.5m *Do your best to reduce the pipe length. Long pipe may cause capacity of the indoor unit incline. Total refrigerant pipe length Outdoor unit precharged 0m~20m...
  • Page 20: Electrical Data

    5-1.Electrical wiring diagrams INDOOR: 1)AMS-07UR4SNZA3、AMS-09UR4SNZA3、AMS-12UR4SNZA3 2)AMS-18UR4SPZA3 1338610...
  • Page 21 2)AMD-09UX4SJC、AMD-12UX4SJC、AMD-18UX4SJC ELECTRIC WIRING DIAGRAM FAN CAP TERMINAL PANEL CN18(FAN_N) 1(L) CN01(L_IN) BROWN OUTDOOR 2(N) CN02(N_IN) UNIT (FAN_MOTO) 4(SI) CN03(SI) 30Pa MOTOR YLW/GRN ACFN 10Pa CN10(FAN_MOTO) TRANSFORMER CN08(TRANCE) YLW/GRN CN11(FAN_PRO) GRAY CONTROL BOARD STEP CN13(FLAP) CN09(TRANCE) MOTOR HEAT STEP CN04(HEAT_L) MOTOR CN14(FLAP) CN05(HEAT_N) STEP...
  • Page 22 OUTDOOR: 1)AMW4-28U4SKC POWER TERMINAL PANEL ELECTRIC WIRING DIAGRAM 1354457.A 1(L) FUSE FILTER COMPRESSOR 2(N) 4-WAY VALVE FAN MOTOR YLW/GRN AUXILIARY HEATER CONNECTION TERMINAL WHT BLK CAPACITOR PANEL D 1(L) CN100 CN101 CN102 2(N) CN7 FM WHT CN6 VA CN10 WHT BLU 4(SI) CN200 LIN POWER FILTER BOARD...
  • Page 23 3)AMW2-20U4SNC: 4)AMW2-16U4SGC:...
  • Page 24: Electric Control

    5-2. Electric control 1. Control board for indoor unit 1) AMS-07UR4SNZA3、AMS-09UR4SNZA3、AMS-12UR4SNZA3...
  • Page 25 2)AMS-18UR4SPZA3 FAN SPEED ROOM COIL TO DISPLAY ON/OFF FEEDBACK SENSOR SENSOR BOARD BUTTON FAN MOTOR DRVING Step Motor Drving ac 220V Nin ac 220V Lin Communication Signal...
  • Page 26 3) AMD-09UX4SJC、AMD-12UX4SJC、AMD-18UX4SJC...
  • Page 27 2. Control board for outdoor unit(AMW3-24U4SKC、AMW4-28U4SKC) 1)FILTER BOARD 3.15 /250 2)CONTROL BOARD DC - DC in To Filter To IPM DC + Board Board POWER Communication Signal D Communication Signal N Communication Signal C Communication Signal B Communication Signal A Overload Protection D Valve...
  • Page 28 3)IPM Board To PFC To PFC Inductor-1 Inductor-2 To Electrolytic Capacitor + ac L in ac N in To Electrolytic Capacitor - IPM Power To Compressor W To Compressor V To Compressor U To Electrolytic Capacitor + To Main Control Board...
  • Page 29 3. Control board for outdoor unit(AMW2-16U4SGC AMW2-20U4SNC) 1)IPM Board To Electrolytic Capacitor + To PFC Inductor-2 ac L in To PFC Inductor-1 To Electrolytic Capacitor - ac N in IPM Power To Compressor W To Compressor V To Compressor U To Main Control To Electrolytic Board...
  • Page 30 5-3. Sensor parameter 1. THE PARAMETER OF OUTDOOR COMPRESSOR TEMPERATURE SENSOR: (R =187.25K±6.3%;R =3.77K±2.5K;B=3979±1%) T(℃ ) R(KΩ ) V(v) T(℃ ) R(KΩ ) V(v) T(℃ ) R(KΩ ) V(v) 966.1 0.1014 55.46 1.3252 6.662 3.7507 910.3 0.1075 53.11 1.3678 6.446 3.7813 0.1139 50.86...
  • Page 31 2. THE PARAMETER OF THE OTHER SENSOR IN INDOOR AND OUTDOOR UNIT: (R =15K±2%;B=3450±2%) T(℃) R(KΩ) V(v) T(℃) R(KΩ) V(v) T(℃) R(KΩ) V(v) 67.94 0.3235 6.962 2.0151 1.297 3.9186 64.25 0.3408 6.688 2.0636 1.258 3.9443 60.79 0.3588 6.427 2.1120 1.22 3.9696 57.53 0.3776...
  • Page 32: Sensor Parameter

    3. THE PARAMETER OF THE OTHER SENSOR IN INDOOR AND OUTDOOR UNIT: (R =15K±3%;B =4100±3%) ( ) 25/50 T( ℃) R(KΩ ) V(v ) DE C T(℃) R(KΩ ) V(v) DE C HEX T(℃) R( KΩ) V( v) D EC - 20 154.57 7 0.4 423 12.63 5...
  • Page 33: Control Mode

    AMS-07UR4SNZA3、AMS-09UR4SNZA3、 INDOOR CONTROL MODE( ) AMS-12UR4SNZA3、AMS-18UR4SPZA3 1.Major general technical parameters 1 Conditionings for operation: Ambient temperatures: (-15 - +45 ℃), relative humidity (45 - 85%). 2 Remote receiver distance: 8 m. 3 Remote receiver angle: Less than 80 degrees. 4 Temperature control accuracy: ±1℃.
  • Page 34 3.2 Operator-machine communication The air conditioner has a thermal sensor to detect room temperatures. Some remote controller is equipped with a thermal sensor (Such remote controller has the function of man-machine communication. For details, refer to the section for the remote controller). In addition, there is a thermal sensor at the indoor air inlet.
  • Page 35 3.9 Cold air prevention In the heating-run, to prevent the indoor fan from blowing cold air, the indoor fan will stop or run slowly until the coil is warmth. 3.10 Mode interfere For the reason that all indoor units use one outdoor unit, outdoor unit can only run with same mode(cooling or heating), so, when the mode you set is different from the mode that outdoor is running with, mode interfere occurs.
  • Page 36: Outdoor Control Mode

    Outdoor mode control ( AMW3-24U4SKC 、 AMW4-28U4SKC 、 AMW2-20U4SNC 、 AMW2-16U4SGC) 1. Summarization This direction applies to multi-type and DC variable frequency air conditioner 2. Performance index 1. Voltage scale: 176V~264V,50Hz 2. Storage temperature scale: -40℃~85℃ 3. Storage humidity scale: PH30%~PH95% 4.
  • Page 37 Oil-return Control When the compressor continues to operate at low frequency, there will be an oil return. The compressor increases the frequency, and thus to return the oil in refrigerate system to the compressor. Operation Mode 1 Mode Categories Air conditioning mode is the operation mode set by users through remote controller, four modes are available: cooling, heating, dehumidification, as well as fan mode.
  • Page 38 Fault code 1: If the unit reports the following fault code, compressor will stops, and the unit can’t be operated until the failure is eliminated: Communication fault with IPM Suction sensor fault Discharge sensor fault Top of the compressor sensor fault Outdoor coil temperature sensor fault Defrosting sensor fault Outdoor temperature sensor fault...
  • Page 39 Fault code 2: if the unit reports the following fault code, the indoor unit which fault will be seen as shutdown, while other indoor units can operate normally. A Communication Fault B Communication Fault C Communication Fault D Communication Fault EEPROM of outdoor unit fault (the unit will operate in accordance with the default value) Freeze protection or high-temperature protection of indoor unit A.
  • Page 40: Troubleshooting

    7-1. Trouble alarm 7-1-1.To display error code(AMS-07UR4SNZA3、AMS-09UR4SNZA3、AMS-12UR4SNZA3、 AMS-18UR4SPZA3): When error occurred, error code can be displayed on the screen of indoor unit through remoter or emergency switch. To display the error code, refer to the following: Usage1:press “high power” button(or “H.P” button) on remote controller for 5 times.
  • Page 41: Error Codes

    temperature overheat. d) check whether the strainer before expand valve is blocked. e) Freon is leaking. Emergency shutdown for current a) Normal protection overload. b) The outdoor board in trouble. Indoor unit A boot fault for freeze a) Expand valve A is damaged (leaking). protection b) The coil temperature sensor in indoor unit A is fault.
  • Page 42: Checking Components

    8-1. Check refrigerant system TEST SYSTEM FLOW Conditions: ① Compressor is running. ② The air condition should be installed in good ventilation. Tool: Pressure Gauge Technique: ① see ② feel ③ test ----- Tube defrost. FEEL ----- The difference between tube’s temperature. TEST ----- Test pressure.
  • Page 43 Test system flow Cooling mode Test system The pressure on the pressure.Does the low high side. pressure normal at service part ? Recharge refrigerant after air purging with If the pressure is The pressure on the the vacuum close to static low side.
  • Page 44: Check Parts Unit

    8-2.Check parts unit 1. INDOOR FAN MOTOR .MOTOR EXAMINE AND REPAIR Circuit diagram: 1)YYW16-4-532: BROWN BLACK WINDING " " YELLOW M The main winding " " A The auxiliary winding BLACK Vout WHITE Capacitor ℃ Hot protector 100 2)YYW28-4-2085 BROWN WHITE BLACK BLACK...
  • Page 45 WINDING BROWN " " M The main winding BLACK " " A The auxiliary winding Capacitor ℃ Hot protector 130 WHITE YELLOW BLUE Winding resistance ( at 20℃) M: 78Ω A: 80Ω 2) YDK55-6I-8: Winding BROWN "M"-The Main Winding "A"-The Auxiliary Winding Capacitor Hot Protector 130℃...
  • Page 46 3. COMPRESSOR Coil Resistance(JUS1015D5,at 25℃): 0.66Ω(U-V), 0.66Ω(V-W), 0.64Ω(W-U) Coil Resistance(SNB130FGYM,at 20℃): 0.58Ω(U-V), 0.58Ω(V-W), 0.58Ω(W-U) COMPRESSOR EXAMINE AND REPAIR INVERTER POWER & CONTROLLER Test in resistance. TOOL: Multimeter. Test the resistance of the winding. The compressor is fault if the resistance of winding 0(short circuit)or∞(open circuit)...
  • Page 47 circuit)or∞(open circuit). 6. FUSE Checking continuity of fuse on PCB ASS’Y. 1) Remove the PCB ASS’Y from the electrical component box. Then pull out the fuse from the PCB ASS’Y (Fig.1) Fuse PCB Ass'Y Fig.1 2) Check for continuity by a multimeter as shown in Fig.2. Fuse Fig.2 7.CAPACITOR...
  • Page 48: Parts List

    9-1. Indoor(AMS-07UR4SNZA3、AMS-09UR4SNZA3、AMS-12UR4SNZA3) 1 7 1 1 7 4 1 7 3 1 7 2...
  • Page 49 1204031 FIXED BOARD RZA-2-2362-032-XX-0 1203639 INSTALLATION PLATE 1203356 RZA-2-2230-114-XX-0 REMOTE CONTROLLER K36210260 1380530 ELECTRICAL CONTROL BOX 1203207 RZA-0-5315-023-XX-0 COVER AMS-07UR4SNZA3 1380560 K36412212 AMS-09UR4SNZA3 PCB BOARD ASS'Y AMS-12UR4SNZA3 1380576 K36412213 RZA-2-5307-051-01-1 ELECTRICAL CONTROL BOX 1203964 CLIP 1203961 RZA-2-5304-016-01-2 TERMINAL BOARD ASS'Y...
  • Page 50 9-4. Indoor (AMD-09UX4SJC/AMD-12UX4SJC/AMD-18UX4SJC)...
  • Page 51 KEY NO. PART CODE PART NO. DESCRIPTION Q'TY NOTE 1360499 K33AD0058 OUTLET FOAM 1360552 K33130037 STRENGTHEN PLATE AMD-09UX4SJC 1360605 K37320195 AMD-12UX4SJC EVAPORATOR 1379028 K37320219 AMD-18UX4SJC 1360786 K31710020 UPPER BOARD 1360942 K33450017 SPACER 1360670 K33AD0060 FOAM 1360677 K31220094 SIDE PANEL 1360763 K33170068 CONNECTING PLATE 1360484...
  • Page 52 1363753 DG19R1-21 TEMPERATURE SENSOR 1262330 KT21J6-30(D) AMD-09UX4SJC 1262396 KT21P5-20 CONNECTING WIRE AMD-12UX4SJC 1262444 KT21P6-54 AMD-18UX4SJC 1360539 K33130036 STRENGTHEN PLATE Selection 1381967 K33160044 MOUNTING BRACKET FOR PUMP part Selection 1382293 K1B410005 CONDENSATE PUMP part...
  • Page 53: Outdoor

    9-2. Outdoor (AMW3-24U4SKC、AMW4-28U4SKC) 9-2-1. Parts 1. Configuration parts Yellow Green Blue Black White Yellow T-dis...
  • Page 54 2. System parts...
  • Page 55 9-2-2. List KEY NO. PART CODE PART NO. DESCRIPTION Q'TY NOTE 1202500 RZA-0-1321-003-XX-0 FAN GUARD ASSY 1202383 RZA-2-1112-004-XX-0 AMW3-24U4SKB FRONT PANEL 1312026 K31470022 AMW4-28U4SKB 1202381 RZA-0-1112-005-XX-0 RIGHT PANEL ASSY 1202703 RZA-2-2303-001-XX-0 HANDLE 1202610 RZA-2-2228-002-XX-0 DRAINAGE HOSE 1353088 K31120103 AMW3-24U4SKB BASE ASSY 1353043 K31120099 AMW4-28U4SKB...
  • Page 56 1301839 4-5259-390-04-0 TEMPERATYRE SENSOR 1301832 4-5259-390-02-0 TEMPERATYRE SENSOR 1301833 4-5259-390-03-0 TEMPERATYRE SENSOR 1301841 4-5259-390-05-0 TEMPERATYRE SENSOR 1301842 4-5259-290-01-0 TEMPERATYRE SENSOR 1300307 RZA-0-4519-021-XX-0 ELECTRONIC EXPANSION VALVE 1300208 RZA-2-4221-623-XX-0 1/4 TUBE 1302908 RZA-0-4515-00B-42-0 1/4' SERVICE VALVE 1203230 RZA-2-2475-017-XX-0 INSULATION CUSHION 1300204 RZA-0-4206-982-XX-0 STAINER ASS’Y 1302912 RZA-0-4518-00B-42-0...
  • Page 57 * For AMW3-24U4SKC, the quantity is 3 instead of 4 ** For AMW3-24U4SKC, the quantity is 4 instead of 5 *** The item is only for AMW4-28U4SKC.
  • Page 58 9-3. Outdoor (AMW2-20U4SNC)...
  • Page 59 KEY NO. PART CODE PART NO. DESCRIPTION Q'TY NOTE 1202499 RZA-2-1321-002-XX-0 FAN GUARD K31470066 8004546 FRONT PANEL K38310006 1324263 PROPELLER FAN K1B310044 1323471 FAN MOTOR ASSY K331F0030 1333872 FAN MOTOR SUPPORTER 1327595 K37340102 CONDENSER ASSY K31220010 8004547 BACK PANEL 1202470 RZA-0-5302-003-XX-0 SIDE COVER ASSY 1206659...
  • Page 60 9-3. Outdoor (AMW2-16U4SNC)...
  • Page 61 KEY NO. PART CODE PART NO. DESCRIPTION Q'TY NOTE 1203960 852-2-1321-156-01-0 FAN GUARD 1203959 RZA-2-1112-024-XX-0 FRONT PANEL 1317536 PROPELLOR FAN K38310004 1354934 K1B310187 FAN MOTOR ASSY 1204938 RZA-2-2354-023-XX-0 FAN SUPPORTER 1203635 RZA-2-2208-025-XX-0 STRENGTHEN PANEL 1353542 K37340257 CONDENSER ASSY 1203956 RZA-0-2309-040-XX-0 TOP COVER ASSY 1353370 K31220091...
  • Page 62 1205548 RZA-2-2476-137-XX-0 NOISE DEFENING COVER(4) 1336465 K33AB0052 NOISE DEFENING COVER(5) 1301839 4-5259-390-04-0 TEMP SENSOR ASSY 1312582 K1C510001 TEMP SENSOR ASSY 1301842 4-5259-290-01-0 TEMP SENSOR ASSY 1301832 4-5259-390-02-0 TEMP SENSOR ASSY 1206641 RZA-4-2649-075-XX-0 ELECTROMAGNETIC COIL...

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